An insulating wear-resistant ceramic coating roll

Abstract

This utility model relates to the field of ceramic roller technology, and more particularly to an insulating and wear-resistant ceramic-coated roller, comprising a roller shaft and a roller cylinder. The roller shaft has several first threaded holes on its upper left and lower left outer surfaces, as well as on its upper right and lower right outer surfaces. Mounting mechanisms are fixedly installed on the left and right outer surfaces of the roller shaft. A ceramic coating is applied to the outer surface of the roller cylinder. A through-hole is formed in the middle of the right end of the roller cylinder, through which the roller cylinder is inserted and connected to the roller shaft. Several positioning holes are formed on the inner sides of both the left and right ends of the roller cylinder. This insulating and wear-resistant ceramic-coated roller eliminates the need for mechanical pressure during installation, avoiding damage such as cracking and peeling of the ceramic coating due to compression or stress concentration. This ensures the integrity of the ceramic coating, maintains the roller's good insulation and wear resistance, and extends its service life.

Description

Technical Field

[0001] This utility model relates to the field of ceramic roller technology, and in particular to an insulating and wear-resistant ceramic coated roller. Background Technology

[0002] With the continuous development of industrial technology, higher requirements have been placed on the insulation and wear resistance of rollers. In order to improve the insulation and wear resistance of rollers, the industry usually adopts the method of spraying ceramic coating on the roller surface to make ceramic rollers. Ceramic coating has excellent insulation properties and can prevent current conduction. At the same time, its excellent wear resistance can reduce the wear of rollers during operation and extend the service life of rollers.

[0003] However, in the assembly process of ceramic coated rollers and roller shafts, cold pressing assembly is currently the most common method. Cold pressing assembly uses equipment such as presses to force the roller shaft into the inner hole of the roller by applying large pressure, thereby achieving the connection between the two. Although this assembly method is relatively simple to operate, the roller surface is subjected to huge mechanical pressure during the assembly process. Due to the high brittleness of the ceramic coating itself, it is very easy to crack or peel off when subjected to large compression or stress concentration. Once the ceramic coating is damaged, it will not only destroy the insulation performance of the roller, but also reduce the wear resistance of the roller and accelerate the wear of the roller. Therefore, we have introduced a new insulating and wear-resistant ceramic coated roller. Utility Model Content

[0004] The main objective of this invention is to provide an insulating and wear-resistant ceramic coating roller, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An insulating and wear-resistant ceramic-coated roller includes a roller shaft and a roller cylinder. The roller shaft has several first threaded holes on its upper left and lower left outer surfaces, as well as on its upper right and lower right outer surfaces. Mounting mechanisms are fixedly installed on the left and right outer surfaces of the roller shaft. The outer surface of the roller cylinder is coated with a ceramic coating. A through-hole is opened in the middle of the right end of the roller cylinder, through which the roller cylinder is inserted and connected to the roller shaft. Several positioning holes are opened on the inner side of the left end and the inner side of the right end of the roller cylinder. Four pressing mechanisms are rotatably connected to the outer side of the left end and the outer side of the right end of the roller cylinder.

[0007] Preferably, the mounting mechanism includes a connecting ring, with several positioning rods fixedly connected to the outer side of the right end of the connecting ring, and a mounting block fixedly connected to the middle of the left end of the connecting ring. A through hole is opened in the middle of the left end of the mounting block, so both the upper and lower parts of the outer surface of the mounting block are provided with cut surfaces. A second threaded hole is opened on both of the two cut surfaces, and an internal hexagon screw is threaded into both of the two second threaded holes.

[0008] Preferably, the right end of the connecting ring is in close contact with the roller, and the plurality of positioning rods are respectively inserted and engaged with the corresponding plurality of positioning holes.

[0009] By adopting the above technical solution, several positioning rods are inserted into the corresponding positioning holes, which allows the two connecting rings to fit against the side of the roller.

[0010] Preferably, both the connecting ring and the mounting block are located on the outside of the roller shaft, and the mounting block is movably connected to the roller shaft through a through hole.

[0011] Preferably, the ends of both hexagon socket screws extend into the through hole, and the ends of the two hexagon socket screws are respectively threaded into the corresponding first threaded hole.

[0012] By adopting the above technical solution, the assembly of the roller shaft and the roller can be achieved by screwing the internal hex screw into the corresponding first threaded hole.

[0013] Preferably, the pressing mechanism includes a connecting block, a pressing strip is fixedly connected to the lower part of the outer surface of the connecting block, a rotating rod is fixedly connected to the right end of the connecting block, and a damping rod is fixedly connected to the right end of the rotating rod.

[0014] Preferably, the right end of the pressure bar is in close contact with the left side of the connecting ring, the rotating rod is movably connected to the roller, and the damping rod is located inside the roller.

[0015] By adopting the above technical solution, the pressure strip fits against the side of the connecting ring, and the damping rod provides damping force inside the roller, providing additional axial positioning and fastening effect for the connecting ring, thereby enhancing the stability of the roller shaft and roller assembly.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. By passing the roller shaft through the inner hole, the roller is positioned in the middle of the roller shaft. Then, the connecting ring and mounting block are inserted from the left and right sides of the roller shaft, and multiple positioning rods are inserted into the positioning holes on the left and right sides of the roller. The two connecting rings are pressed tightly against the side of the roller. Then, with the help of an Allen wrench, the two Allen screws on the top and bottom of the mounting block are screwed into the corresponding first threaded holes. This makes it easy and quick to assemble the roller shaft and the roller. Since there are multiple first threaded holes, it can be adapted to rollers of different lengths for installation. The entire installation process does not require applying mechanical pressure to the roller, avoiding damage such as cracking and peeling of the ceramic coating due to extrusion or stress concentration. This ensures the integrity of the ceramic coating, thereby maintaining the roller's good insulation and wear resistance and extending the roller's service life.

[0018] 2. After the roller is installed, the pressure bar is made to fit against the side of the connecting ring by rotating the rotating rod, and the damping rod provides damping force inside the roller, providing additional axial positioning and fastening effect for the connecting ring, and enhancing the stability of the roller shaft and roller assembly. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of an insulating and wear-resistant ceramic coating roller according to the present invention;

[0020] Figure 2 This is a schematic diagram of the overall structure of an insulating and wear-resistant ceramic coating roller according to the present invention.

[0021] Figure 3 This is a schematic diagram of the overall structure of the mounting mechanism for an insulating and wear-resistant ceramic coating roller according to this utility model.

[0022] Figure 4 This is a schematic diagram of the overall structure of the pressing mechanism of an insulating and wear-resistant ceramic coating roller according to this utility model.

[0023] In the diagram: 1. Roller shaft; 2. Roller; 3. First threaded hole; 4. Mounting mechanism; 41. Connecting ring; 42. Positioning rod; 43. Mounting block; 44. Through hole; 45. Cross-section; 46. Second threaded hole; 47. Socket head screw; 5. Ceramic coating; 6. Inner hole; 7. Positioning hole; 8. Pressing mechanism; 81. Connecting block; 82. Pressing strip; 83. Rotating rod; 84. Damping rod. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Please see Figure 1-4 This utility model provides a technical solution:

[0028] An insulating and wear-resistant ceramic-coated roller includes a roller shaft 1 and a roller 2. The upper left and lower left parts, as well as the upper right and lower right parts of the outer surface of the roller shaft 1, are provided with a plurality of first threaded holes 3. The left and right parts of the outer surface of the roller shaft 1 are fixedly installed with mounting mechanisms 4. The outer surface of the roller 2 is provided with a ceramic coating 5. The middle right end of the roller 2 is provided with a through hole 6. The roller 2 is inserted and connected to the roller shaft 1 through the through hole 6. The inner side of the left end and the inner side of the right end of the roller 2 are provided with a plurality of positioning holes 7. The outer side of the left end and the outer side of the right end of the roller 2 are rotatably connected with four pressing mechanisms 8.

[0029] In this embodiment, the mounting mechanism 4 includes a connecting ring 41. Several positioning rods 42 are fixedly connected to the outer side of the right end of the connecting ring 41. A mounting block 43 is fixedly connected to the middle of the left end of the connecting ring 41. A through hole 44 is opened in the middle of the left end of the mounting block 43. Therefore, the upper part and the lower part of the outer surface of the mounting block 43 are provided with a cut surface 45. A second threaded hole 46 is opened on both cut surfaces 45. An internal hexagon screw 47 is threaded into both second threaded holes 46. The right end of the connecting ring 41 is in close contact with the roller 2. Several positioning rods 42 are respectively inserted and engaged with several corresponding positioning holes 7. The connecting ring 41 and the mounting block 43 are both located outside the roller shaft 1. The mounting block 43 is movably connected to the roller shaft 1 through the through hole 44. The ends of the two internal hexagon screws 47 extend into the through hole 44, and the ends of the two internal hexagon screws 47 are respectively threaded into the corresponding first threaded hole 3.

[0030] The above scheme involves passing the roller shaft 1 through the inner hole 6, positioning the roller 2 in the middle of the roller shaft 1, then inserting the connecting ring 41 and the mounting block 43 from the left and right sides of the roller shaft 1, allowing multiple positioning rods 42 to be inserted into the positioning holes 7 on the left and right sides of the roller 2, ensuring that the two connecting rings 41 are tightly against the sides of the roller 2, and then using an Allen wrench to screw the two Allen screws 47 on the upper and lower parts of the mounting block 43 into the corresponding first threaded holes 3. This allows for convenient and quick assembly of the roller shaft 1 and the roller 2, and since there are multiple first threaded holes 3, they can be adapted to install rollers 2 of different lengths.

[0031] In this embodiment, the pressing mechanism 8 includes a connecting block 81, a pressing strip 82 is fixedly connected to the lower part of the outer surface of the connecting block 81, a rotating rod 83 is fixedly connected to the right end of the connecting block 81, a damping rod 84 is fixedly connected to the right end of the rotating rod 83, the right end of the pressing strip 82 is tightly attached to the left side of the connecting ring 41, the rotating rod 83 is movably connected to the roller 2, and the damping rod 84 is located inside the roller 2.

[0032] The above scheme is used to achieve the following: after the roller 2 is installed, the rotating rod 83 is rotated to make the pressure strip 82 fit against the side of the connecting ring 41, and the damping rod 84 provides damping force inside the roller 2, providing additional axial positioning and fastening effect for the connecting ring 41, thereby enhancing the stability of the assembly of the roller shaft 1 and the roller 2.

[0033] It should be noted that this utility model is an insulating and wear-resistant ceramic coated roller. During use, the roller shaft 1 passes through the inner hole 6, positioning the roller 2 in the middle of the roller shaft 1. Then, the connecting ring 41 and mounting block 43 are inserted from the left and right sides of the roller shaft 1, respectively, so that multiple positioning rods 42 are inserted into the positioning holes 7 on the left and right sides of the roller 2. The two connecting rings 41 are then tightly fitted against the sides of the roller 2. Finally, using an Allen wrench, the two Allen screws 47 on the upper and lower parts of the mounting block 43 are screwed into the corresponding first threaded holes 3. This allows for convenient and quick assembly of the roller shaft 1 and the roller 2. Furthermore, since multiple first threaded holes 3 are provided, it can accommodate various applications. Different lengths of rollers 2 are used for installation. After the rollers 2 are installed, the rotating rod 83 is rotated to make the pressure strip 82 fit against the side of the connecting ring 41. The damping rod 84 provides damping force inside the rollers 2, providing additional axial positioning and fastening effect for the connecting ring 41, enhancing the stability of the assembly of the roller shaft 1 and the rollers 2. The entire installation process does not require applying mechanical pressure to the rollers 2, avoiding damage such as cracking and peeling of the ceramic coating 5 due to extrusion or stress concentration, ensuring the integrity of the ceramic coating 5, and thus maintaining the good insulation and wear resistance of the rollers 2, extending the service life of the rollers 2.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An insulated wear-resistant ceramic coated roll comprising a roll shaft (1) and a roll barrel (2), characterized in that: The roller (1) has several first threaded holes (3) on its upper left and lower left outer surfaces, as well as on its upper right and lower right outer surfaces. The roller (1) has a mounting mechanism (4) fixedly installed on its left and right outer surfaces. The roller (2) has a ceramic coating (5) on its outer surface. The roller (2) has a through hole (6) in the middle of its right end. The roller (2) is inserted into the roller (1) through the hole (6). The roller (2) has several positioning holes (7) on its inner left and inner right sides. The roller (2) has four pressing mechanisms (8) rotatably connected to its outer left and outer right sides. The mounting mechanism (4) includes a connecting ring (41). Several positioning rods (42) are fixedly connected to the outer side of the right end of the connecting ring (41). A mounting block (43) is fixedly connected to the middle of the left end of the connecting ring (41). A through hole (44) is opened in the middle of the left end of the mounting block (43). Therefore, the upper part of the outer surface and the lower part of the outer surface of the mounting block (43) are provided with a cut surface (45). A second threaded hole (46) is opened on both cut surfaces (45). An internal hexagon screw (47) is threaded into both second threaded holes (46).

2. The abrasion-resistant ceramic coated roll of claim 1, wherein: The right end of the connecting ring (41) is in close contact with the roller (2), and several positioning rods (42) are respectively inserted and engaged with several corresponding positioning holes (7).

3. The abrasion-resistant ceramic coated roll of claim 1, wherein: The connecting ring (41) and the mounting block (43) are both located outside the roller (1), and the mounting block (43) is movably connected to the roller (1) through the through hole (44).

4. The insulating and wear-resistant ceramic coating roller according to claim 1, characterized in that: The ends of both hexagon socket screws (47) extend into the through hole (44), and the ends of the two hexagon socket screws (47) are respectively threaded into the corresponding first threaded hole (3).

5. The insulating and wear-resistant ceramic coating roller according to claim 1, characterized in that: The pressing mechanism (8) includes a connecting block (81), a pressing strip (82) is fixedly connected to the lower part of the outer surface of the connecting block (81), a rotating rod (83) is fixedly connected to the right end of the connecting block (81), and a damping rod (84) is fixedly connected to the right end of the rotating rod (83).

6. The insulating and wear-resistant ceramic coating roller according to claim 5, characterized in that: The right end of the pressure bar (82) is in close contact with the left side of the connecting ring (41), the rotating rod (83) is interlocked with the roller (2), and the damping rod (84) is located inside the roller (2).

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