Cleaning equipment for TD surface treatment of metal materials

Abstract

This utility model relates to the field of cleaning equipment technology, specifically to a cleaning device for TD surface treatment of metal materials. It includes a frame, with a cleaning mechanism inside and a circulation mechanism outside. The cleaning mechanism includes a pressurizing pipe, the top of which is fixedly connected to the top inside the frame. Multiple diversion pipes are fixedly connected to the outside of the pressurizing pipe, and a top frame is fixedly connected to the far side of each diversion pipe. A slip ring is fixedly connected to the outside of the top frame, and a sliding pipe is rotatably connected to the outside of the slip ring. Multiple inclined pipes are fixedly connected inside the sliding pipe. This utility model pressurizes the cleaning fluid through the pressurizing pipe, and the reaction force generated by the high-pressure spray from the inclined nozzle drives the sliding pipe to rotate around the rotating head and slip ring, expanding the cleaning range and eliminating cleaning dead angles. This achieves multi-angle spraying of the cleaning fluid to cover the surface of the metal material, improving the comprehensiveness and stability of the cleaning process.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a cleaning equipment for TD surface treatment of metal materials. Background Technology

[0002] In the field of metal processing, TD surface treatment technology is widely used due to its unique advantages. TD treatment, or Thermal Diffusion Carbide Coating Process, forms a metal carbide coating of several micrometers to tens of micrometers on the surface of the workpiece through high-temperature diffusion. This coating has extremely high hardness, with an HV of about 3200, and it is metallurgically bonded to the base material, possessing excellent wear resistance, anti-galling, and corrosion resistance, which can extend the service life of the workpiece by several times to tens of times.

[0003] Existing technology patent document CN217911856U discloses a cleaning device for metal surface treatment, including a first stabilizing box; a first motor is fixedly connected to the bottom of the inner wall of the first stabilizing box, and a first rotating rod is fixedly connected to one end of the output shaft of the first motor; the top end of the first rotating rod passes through the first stabilizing box and extends to the top of the first stabilizing box, and a cleaning box is fixedly connected to the top of one side of the cleaning box; a second stabilizing box is fixedly connected to one side of the inner wall of the second stabilizing box, and a second motor is fixedly connected to one end of the output shaft of the second motor; a second rotating rod is fixedly connected to one end of the output shaft of the second motor. This utility model can quickly and thoroughly clean metal during metal surface treatment, with high cleaning efficiency and good cleaning effect, better and faster ensuring the progress of metal cleaning and surface treatment work, with good performance and suitable for promotion.

[0004] Existing technologies can quickly clean metal surfaces, but they use a single, fixed-angle cleaning nozzle, which can only clean specific directions and areas of the metal material. The cleaning angle is extremely limited, making it difficult to cover all parts of the material surface. This does not meet people's needs and has low practicality. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for TD surface treatment of metal materials, which solves the problems of single cleaning angle, blind spots, and unstable cleaning effect of the cleaning device.

[0006] To achieve the above objectives, this utility model provides a cleaning device for TD surface treatment of metal materials, including a device frame. A cleaning mechanism is disposed inside the device frame, and a circulation mechanism is disposed outside the device frame. The cleaning mechanism includes a pressurizing pipe, the top of which is fixedly connected to the top inner side of the device frame. Multiple diversion pipes are fixedly connected to the outside of the pressurizing pipe. A top frame is fixedly connected to the far side of each diversion pipe. A slip ring is fixedly connected to the outside of the top frame. A sliding pipe is rotatably connected to the outside of the slip ring. Multiple inclined pipes are fixedly connected inside the sliding pipe. An inclined nozzle is fixedly connected to the other end of each inclined pipe. A support plate is fixedly connected to the adjacent side of each sliding pipe. A rotating head is rotatably connected inside the support plate. The top of the rotating head is fixedly connected to the bottom inner side of the pressurizing pipe. A spraying assembly is fixedly connected to the bottom inner side of the device frame, and a placement assembly is fixedly connected to the inside of the device frame.

[0007] The circulation mechanism includes a storage box, the top of which is fixedly connected to the bottom of the equipment frame. A diverter is fixedly connected to the outside of the storage box, and a controller is fixedly connected to the outside of the diverter. Guide tubes are fixedly connected to both sides of the top of the diverter, and an installation frame is fixedly connected to the other end of the guide tube on the side close to it. Multiple filter plates are fixedly connected inside the installation frame.

[0008] The controller is fixedly connected to a heat flow pipe at its top, and a conversion pipe is fixedly connected to the other end of the heat flow pipe. A conversion box is fixedly connected to the outside of the conversion pipe, and the bottom of the conversion box is fixedly connected to the top of the equipment frame.

[0009] The top of the mounting frame is fixedly connected to an upper liquid inlet tube, and the bottom of the mounting frame is fixedly connected to a lower liquid inlet tube.

[0010] The spraying assembly includes a support tube, which is fixedly connected to the bottom inside of the equipment frame. A rotating tube is rotatably connected to the other end of the support tube, and an upper spray head is fixedly connected to the outside of the rotating tube.

[0011] The placement component includes a support frame, the outer two sides of which are fixedly connected to the inside of the equipment frame. A slidable plate is connected to the top of the support frame, and outer frame handles are fixedly connected to the top two sides of the slidable plate. A slid groove is formed on the bottom inner side of the equipment frame.

[0012] The bottom of the trough is connected through to the top of the storage box, and the bottom of the conversion box is fixedly connected to the top of the pressurization pipe.

[0013] The other end of the lower liquid inlet pipe is fixedly connected to the other end of the support pipe, and the other end of the upper liquid inlet pipe is fixedly connected to the outside of the conversion box.

[0014] This utility model discloses a cleaning device for TD surface treatment of metal materials.

[0015] 1. In this utility model, the cleaning fluid is pressurized by the pressurizing pipe, and the reaction force generated by the high-pressure jet of the inclined nozzle drives the sliding pipe to rotate around the rotating head and slip ring, thereby expanding the cleaning range and eliminating cleaning dead angles. The sliding pipe is supported by the support plate, which drives the rotating head to rotate stably, thereby achieving the effect of multi-angle spraying of cleaning fluid to cover the surface of metal materials and improving the comprehensiveness and stability of cleaning.

[0016] 2. In this utility model, with the cooperation of the controller, the guide tube and the mounting frame, the diverted cleaning fluid can enter the filtration stage in an orderly manner, removing impurities from the cleaning fluid. With the cooperation of the controller and the hot flow tube, the filtered cleaning fluid can be heated according to the process requirements, so as to solve the problem that impurities in the cleaning fluid affect the cleaning effect and the temperature does not meet the cleaning requirements. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the slot of this utility model.

[0020] Figure 3 This is a schematic diagram of the sliding tube structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the mounting frame of this utility model.

[0022] Figure 5 This is a schematic diagram of the inclined tube structure of this utility model.

[0023] In the diagram: 1. Equipment frame; 2. Cleaning mechanism; 21. Pressurization pipe; 22. Diverter pipe; 23. Top frame; 24. Slip ring; 25. Lower slide pipe; 26. Inclined pipe; 27. Inclined nozzle; 28. Rotary head; 29. ​​Support plate; 3. Spray assembly; 31. Support pipe; 32. Rotary pipe; 33. Upper nozzle; 4. Placement assembly; 41. Support frame; 42. Diffuser plate; 43. Outer frame handle; 44. Diffuser trough; 5. Circulation mechanism; 51. Storage box; 52. Diverter; 53. Controller; 54. Guide pipe; 55. Mounting frame; 56. Filter plate; 57. Hot flow pipe; 58. Conversion box; 59. Conversion pipe; 6. Upper liquid inlet pipe; 7. Lower liquid inlet pipe. Detailed Implementation

[0024] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0025] Please see Figures 1-5 This utility model provides a technical solution: a cleaning device for TD surface treatment of metal materials, including a device frame 1, which is the main frame of the entire cleaning device, providing the installation foundation and support structure. A cleaning mechanism 2 is provided inside the device frame 1, and a circulation mechanism 5 is provided outside the device frame 1.

[0026] The cleaning mechanism 2 includes a pressurizing pipe 21, which is used to pressurize the cleaning fluid and provide a power source for the spraying of the cleaning fluid. The top of the pressurizing pipe 21 is fixedly connected to the inner top side of the equipment frame 1. Multiple diversion pipes 22 are fixedly connected to the outside of the pressurizing pipe 21. The diversion pipes 22 divert the pressurized cleaning fluid in the pressurizing pipe 21. A top frame 23 is fixedly connected to the far side of the diversion pipe 22. The top frame 23 serves to support and fix the sliding pipe 25. A slip ring 24 is fixedly connected to the outside of the top frame 23. The slip ring 24 realizes the rotational connection between the sliding pipe 25 and the top frame 23. The sliding pipe 25 is rotatably connected to the outside of the slip ring 24. The sliding pipe 25 serves as the delivery channel for the cleaning fluid, which delivers the cleaning fluid flowing in from the top frame 23 to the inclined pipe 26 and the inclined nozzle 27.

[0027] Multiple inclined tubes 26 are fixedly connected inside the sliding tube 25. The inclined tubes 26 guide the cleaning fluid in the sliding tube 25 to the inclined nozzles 27. According to their tilt angle design, the cleaning fluid is sprayed out from the inclined nozzles 27 at a specific angle, which enhances the scouring effect of the cleaning fluid on the surface of the metal material and improves the cleaning efficiency. The other end of each inclined tube 26 is fixedly connected to an inclined nozzle 27. The inclined nozzles 27 spray the cleaning fluid guided by the inclined tubes 26 onto the surface of the metal material in a high-pressure and inclined manner. The impact force and pressure of the cleaning fluid are used to remove dirt, impurities and residual processing debris from the surface of the metal material, thereby cleaning the metal material. At the same time, the reaction force of the spray pushes the sliding tube 25 to rotate along the inside of the top frame 23 under the action of the slip ring 24.

[0028] A support plate 29 is fixedly connected to one side of the sliding tube 25. The support plate 29 supports the sliding tube 25 and ensures the stability of the sliding tube 25 during rotation. A rotating head 28 is rotatably connected inside the support plate 29. The rotating head 28 realizes the rotatable connection between the sliding tube 25 and the pressurizing tube 21, so that the sliding tube 25 can rotate around the axis of the pressurizing tube 21. The top of the rotating head 28 is fixedly connected to the bottom inner side of the pressurizing tube 21. A spraying assembly 3 is fixedly connected to the bottom side of the equipment frame 1. A placement assembly 4 is fixedly connected to the inside of the equipment frame 1.

[0029] The spray assembly 3 includes a support tube 31, which provides support and fixation for the rotating tube 32 and also serves as a channel for conveying cleaning fluid. The support tube 31 is externally fixedly connected to the bottom of the equipment frame 1. The other end of the support tube 31 is rotatably connected to the rotating tube 32. The rotating tube 32 rotates under the support of the support tube 31, driving the upper nozzle 33 to rotate. The upper nozzle 33 is externally fixedly connected to the rotating tube 32. The upper nozzle 33 sprays the cleaning fluid in the rotating tube 32 onto the surface of the metal material at a certain pressure and angle to clean the bottom and sides of the metal material.

[0030] The placement component 4 includes a support frame 41, which provides support and a mounting base for the drain plate 42, and also serves to divide the internal space of the equipment frame 1, allowing metal materials to be placed in a suitable position for easy cleaning. The outer sides of the support frame 41 are fixedly connected to the inside of the equipment frame 1, and the drain plate 42 is slidably connected to the top of the support frame 41. The drain plate 42 is used to place the metal material to be cleaned, and its perforated surface design allows the cleaning fluid to pass through smoothly. Outer frame handles 43 are fixedly connected to both sides of the top of the drain plate 42. The frame handle 43 facilitates the sliding of the sluice plate 42 on the support frame 41, enabling the loading and unloading of metal materials and improving the convenience and efficiency of operation. A trough 44 is provided on the inner bottom of the equipment frame 1. The trough 44 collects the cleaning fluid flowing down from the sluice plate 42 and guides the cleaning fluid to the storage tank 51, so that the cleaning fluid can enter the circulation mechanism 5 for processing and recycling, realizing the recycling of the cleaning fluid and saving water resources. The bottom of the trough 44 is connected through to the top of the storage tank 51, and the bottom of the conversion box 58 is fixedly connected to the top of the pressure pipe 21.

[0031] like Figures 1-5 As shown, the circulation mechanism 5 includes a storage tank 51, which is a storage container for the cleaning fluid circulation system. It is used to collect the used cleaning fluid flowing in from the bottom trough 44 of the equipment frame 1, providing storage space for subsequent cleaning fluid treatment and recycling, and serving as the starting point for the cleaning fluid circulation. The top of the storage tank 51 is fixedly connected to the bottom of the equipment frame 1. A distributor 52 is fixedly connected to the outside of the storage tank 51. The distributor 52 performs a diversion operation on the cleaning fluid in the storage tank 51, dividing the cleaning fluid into different branches and delivering them to the mounting frame 55 respectively. A controller 53 is fixedly connected to the outside of the distributor 52. The controller 53 is responsible for monitoring and adjusting the operating status of the entire cleaning fluid circulation system, including controlling the diversion ratio of the distributor 52 and the heating temperature of the hot flow tube 57.

[0032] Guide pipes 54 are fixedly connected to both sides of the top of the distributor 52. The guide pipes 54 serve as the delivery channel for the cleaning fluid, guiding the cleaning fluid after it has been diverted by the distributor 52 to the mounting frame 55. The other end of the guide pipe 54 is fixedly connected to the mounting frame 55 on the same side. The mounting frame 55 provides a frame structure for installing and fixing the filter plates 56, forming a filtration space for the cleaning fluid. This allows the cleaning fluid to be filtered by the filter plates 56 as it passes through the mounting frame 55, removing dirt, impurities, and other solid particles. Multiple filter plates 56 are fixedly connected inside the mounting frame 55. The filter plate 56 uses its own filter material and structure to filter the cleaning liquid flowing into the mounting frame 55, removing solid particles such as dirt, metal shavings, and mud, thus purifying the cleaning liquid and meeting the requirements for recycling. The top of the controller 53 is fixedly connected to a heat pipe 57, which heats the filtered cleaning liquid. According to the requirements of the cleaning process, the cleaning liquid is heated to a suitable temperature to improve the activity and cleaning effect of the cleaning liquid, so that the cleaning liquid can more effectively remove dirt and impurities from the surface of metal materials.

[0033] The other end of the hot flow pipe 57 is fixedly connected to the conversion pipe 59. The conversion pipe 59 serves as a channel connecting the hot flow pipe 57 and the conversion box 58, transporting the heated cleaning fluid in the hot flow pipe 57 to the conversion box 58 to ensure the smooth flow of the cleaning fluid in the circulation system and enable the cleaning fluid to smoothly enter the subsequent use stage. The conversion box 58 is fixedly connected to the outside of the conversion pipe 59. The conversion box 58 serves as a transfer and adjustment container in the cleaning fluid circulation system, receiving the heated cleaning fluid from the hot flow pipe 57 and temporarily storing and adjusting the cleaning fluid. The bottom of the conversion box 58 is fixedly connected to the top of the equipment frame 1.

[0034] An upper liquid inlet pipe 6 is fixedly connected to the top of the mounting frame 55. The upper liquid inlet pipe 6 guides the filtered cleaning liquid in the mounting frame 55 to the conversion box 58. A lower liquid inlet pipe 7 is fixedly connected to the bottom of the mounting frame 55. The lower liquid inlet pipe 7 guides the filtered cleaning liquid in the mounting frame 55 to the support pipe 31. The other end of the lower liquid inlet pipe 7 is fixedly connected to the other end of the support pipe 31. The other end of the upper liquid inlet pipe 6 is fixedly connected to the outside of the conversion box 58.

[0035] Working principle: During operation, the equipment frame 1 provides support and protection for each component, forming a working space. In the placement component 4, the operator slides the slid plate 42 through the outer frame 43, placing the metal material on the slid plate 42. The support frame 41 provides stable support. The perforated design of the slid plate 42 allows the cleaning fluid to pass through and flow into the storage tank 51 via the sluice trough 44. Inside the cleaning mechanism 2, the pressurizing pipe 21 pressurizes the cleaning fluid. After being diverted by the diversion pipe 22, the cleaning fluid flows into the top frame 23. Through the sliding pipe 25, which is rotatably connected to the slip ring 24, it is guided by the inclined pipe 26 to the inclined nozzle 27. The inclined nozzle 27 sprays the cleaning fluid at high pressure to wash the surface of the metal material. At the same time, the spray reaction force drives the sliding pipe 25 to rotate around the rotating head 28 and the slip ring 24, expanding the cleaning range. In the spray component 3, the support pipe 31 delivers the cleaning fluid to the rotating pipe 32, driving the upper nozzle 33 to rotate and spray, cleaning the metal material from the bottom and sides.

[0036] During the cleaning fluid circulation process, the storage tank 51 collects the used cleaning fluid, and the distributor 52, under the control of the controller 53, divides it and sends it into the mounting frame 55 through the guide pipe 54. The filter plate 56 filters and purifies the cleaning fluid. Part of the purified cleaning fluid is sent to the support pipe 31 through the lower liquid inlet pipe 7 to supply liquid to the spray assembly 3, and the other part flows into the conversion tank 58 through the upper liquid inlet pipe 6. At the same time, the controller 53 controls the heat flow pipe 57 to heat the filtered cleaning fluid, and sends it into the conversion tank 58 through the conversion pipe 59. After the conversion tank 58 adjusts the buffer, it sends the cleaning fluid to the pressure pipe 21 to provide circulating cleaning fluid for the cleaning mechanism 2, realizing the recycling of the cleaning fluid.

[0037] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A cleaning device for TD surface treatment of metal materials, comprising a device frame, characterized in that: A cleaning mechanism is provided inside the equipment frame, and a circulation mechanism is provided outside the equipment frame; The cleaning mechanism includes a pressurizing pipe, the top of which is fixedly connected to the inner top side of the equipment frame. Multiple diversion pipes are fixedly connected to the outside of the pressurizing pipe. A top frame is fixedly connected to the far side of each diversion pipe. A slip ring is fixedly connected to the outside of the top frame. A sliding pipe is rotatably connected to the outside of the slip ring. Multiple inclined pipes are fixedly connected inside the sliding pipe. An inclined nozzle is fixedly connected to the other end of each inclined pipe. A support plate is fixedly connected to the adjacent side of each sliding pipe. A rotating head is rotatably connected inside the support plate. The top of the rotating head is fixedly connected to the bottom inner side of the pressurizing pipe. A spray assembly is fixedly connected to the inner bottom side of the equipment frame. A placement assembly is fixedly connected to the inside of the equipment frame.

2. The cleaning equipment for TD surface treatment of metal materials according to claim 1, characterized in that: The circulation mechanism includes a storage box, the top of which is fixedly connected to the bottom of the equipment frame. A diverter is fixedly connected to the outside of the storage box, and a controller is fixedly connected to the outside of the diverter. Guide tubes are fixedly connected to both sides of the top of the diverter, and an installation frame is fixedly connected to the other end of the guide tube on the side close to it. Multiple filter plates are fixedly connected inside the installation frame.

3. The cleaning equipment for TD surface treatment of metal materials according to claim 2, characterized in that: A hot air pipe is fixedly connected to the top of the controller, and a conversion pipe is fixedly connected to the other end of the hot air pipe. A conversion box is fixedly connected to the outside of the conversion pipe, and the bottom of the conversion box is fixedly connected to the top of the equipment frame.

4. The cleaning equipment for TD surface treatment of metal materials according to claim 3, characterized in that: An upper liquid inlet tube is fixedly connected to the top of the mounting frame, and a lower liquid inlet tube is fixedly connected to the bottom of the mounting frame.

5. The cleaning equipment for TD surface treatment of metal materials according to claim 4, characterized in that: The spraying assembly includes a support tube, which is externally fixedly connected to the bottom inside of the equipment frame. The other end of the support tube is rotatably connected to a rotating tube, and an upper spray head is externally fixedly connected to the rotating tube.

6. The cleaning equipment for TD surface treatment of metal materials according to claim 3, characterized in that: The placement assembly includes a support frame, the outer two sides of which are fixedly connected to the inside of the equipment frame. A slidable plate is connected to the top of the support frame, and outer frame handles are fixedly connected to the top two sides of the slidable plate. A slid groove is formed on the bottom inner side of the equipment frame.

7. A cleaning device for TD surface treatment of metal materials according to claim 6, characterized in that: The bottom of the trough is connected through to the top of the storage box, and the bottom of the conversion box is fixedly connected to the top of the pressurization pipe.

8. A cleaning device for TD surface treatment of metal materials according to claim 5, characterized in that: The other end of the lower liquid inlet pipe is fixedly connected to the other end of the support pipe, and the other end of the upper liquid inlet pipe is fixedly connected to the outside of the conversion box.

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