Metal wire drawing mechanism and metal wire drawing machine

Abstract

This utility model relates to the field of metal processing technology, specifically a metal wire drawing mechanism, including a transmission device and an adjustment structure. The transmission device includes a motor, with a protective cover movably connected to the periphery of the motor. A coupling is fixedly connected to the output end of the motor, a transmission shaft is fixedly connected to the left side of the coupling, and a winding drum is fixedly connected to the left side of the transmission shaft. By precisely controlling the tension between the transmission roller and the winding drum, the metal wire drawing mechanism can adapt to the requirements of different wires, ensuring stable wire quality after drawing. The automated control system in the control box reduces the uncertainty of human operation, improving the consistency and reliability of the production process. The observation port allows operators to monitor the wire drawing status at any time and make timely adjustments to avoid quality problems. The overall structural stability and durability ensure long-term operational reliability, reducing maintenance costs and downtime, thereby bringing economic benefits to the enterprise.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically to a metal wire drawing mechanism and a metal wire drawing machine. Background Technology

[0002] Metal wire drawing is a common metal processing technique. It involves stretching metal wire through multiple dies with gradually decreasing diameters using specialized equipment to reduce the wire's diameter and improve its strength and surface finish. Traditional metal wire drawing equipment typically includes key components such as a motor, transmission device, and adjustment structure. However, these devices may experience problems such as unstable tension, complex adjustments, and low production efficiency when operating for extended periods or processing wires of different specifications. Existing metal wire drawing equipment has several shortcomings in practical applications. Traditional equipment often lacks an effective tension control mechanism, making it difficult to maintain constant wire tension during the drawing process, thus affecting product quality. The equipment is not flexible enough; adjusting tension and changing dies for wires of different specifications and materials is complex and time-consuming, reducing production efficiency. Furthermore, the operation and monitoring of the equipment rely heavily on manual labor, increasing operational difficulty and the risk of errors. Therefore, this paper proposes a metal wire drawing mechanism and a metal wire drawing machine. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a metal wire drawing mechanism and a metal wire drawing machine, which has advantages such as uniform and consistent wire drawing effect, and solves problems such as unstable tension, complex adjustment and low production efficiency.

[0005] (II) Technical Solution

[0006] To achieve the aforementioned goal of uniformity and consistency in wire drawing effect, this utility model provides the following technical solution:

[0007] This utility model provides a metal wire drawing mechanism, including a transmission device and an adjustment structure;

[0008] The transmission device includes a motor, a protective cover is movably connected to the periphery of the motor, a coupling is fixedly connected to the output end of the motor, a drive shaft is fixedly connected to the left side of the coupling, a winding drum is fixedly connected to the left side of the drive shaft, a drive roller is movably connected to the output end of the winding drum, and a winding drum is movably connected to the output end of the drive roller.

[0009] The adjustment structure includes a housing, an adjustment seat and an adjustment knob are fixedly connected to the left side of the housing, and an adjustment rod is movably connected to the front end of the adjustment seat.

[0010] As a preferred technical solution of this utility model, the protective cover is fixedly connected to the housing by welding, the motor is fixedly connected to the bottom of the housing by bolts, the output end of the motor is fixedly connected to one side of the coupling by bolts, the left side of the coupling is fixedly connected to the drive shaft by bolts, and the torque of the winding drum, the drive roller and the winding drum comes from the output end of the motor and is transmitted to the drive shaft through the coupling, thereby causing the winding drum, the drive roller and the winding drum to rotate.

[0011] As a preferred technical solution of this utility model, the setting of the adjustment seat and the adjustment knob allows the operator to conveniently adjust the tension between the transmission roller and the winding drum. The adjustment rod is movably connected to the front end of the adjustment seat, and the transmission roller can be finely adjusted by rotating the adjustment rod.

[0012] Another aspect of this utility model provides a metal wire drawing machine, including a metal wire drawing mechanism;

[0013] The metal drawing machine includes a control structure, and the control structure is connected to the adjustment structure.

[0014] The control structure includes a control box, a housing is fixedly connected to the bottom of the control box, an observation port is fixedly connected to the top of the housing, an inlet is opened on the front side of the housing, and an outlet is opened on the rear side of the housing.

[0015] As a preferred technical solution of this utility model, the control box, as the core control unit, is closely connected with the adjustment structure, and the bottom of the control box is fixedly connected to the shell, forming a stable control platform.

[0016] As a preferred embodiment of this utility model, the observation port is located at the top of the housing, and the inlet and outlet are located at the front and rear sides of the housing, respectively.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, the present invention provides a metal wire drawing mechanism and a metal wire drawing machine, which have the following beneficial effects:

[0019] The metal wire drawing mechanism is designed to precisely control the tension between the drive rollers and the winding drum, allowing it to adapt to the requirements of different wires and ensuring stable wire quality after drawing. The automated control system in the control box reduces the uncertainty of human operation and improves the consistency and reliability of the production process. The observation port allows operators to monitor the wire drawing status at any time and make timely adjustments to avoid quality problems. The stability and durability of the overall structure ensure long-term operational reliability, reduce maintenance costs and downtime, thereby bringing economic benefits to the enterprise. Attached Figure Description

[0020] Figure 1This is a schematic front view of the structure of this utility model;

[0021] Figure 2 This is a schematic side sectional view of the structure of this utility model;

[0022] Figure 3 This is a partial cross-sectional view illustrating the structure of this utility model.

[0023] In the diagram: 1. Housing; 2. Protective cover; 3. Motor; 4. Control box; 5. Adjusting rod; 6. Adjusting seat; 7. Observation port; 8. Inlet; 9. Adjusting knob; 10. Winding drum; 11. Drive shaft; 12. Coupling; 13. Drive roller; 14. Winding drum; 15. Outlet. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Example 1

[0028] Please see Figure 1-3 A metal wire drawing mechanism, comprising a transmission device and an adjustment structure;

[0029] The transmission device includes a motor 3, a protective cover 2 is movably connected to the periphery of the motor 3, a coupling 12 is fixedly connected to the output end of the motor 3, a transmission shaft 11 is fixedly connected to the left side of the coupling 12, a winding drum 10 is fixedly connected to the left side of the transmission shaft 11, a transmission roller 13 is movably connected to the output end of the winding drum 10, and a winding drum 14 is movably connected to the output end of the transmission roller 13.

[0030] The adjustment structure includes a housing 1, with an adjustment seat 6 and an adjustment knob 9 fixedly connected to the left side of the housing 1, and an adjustment rod 5 movably connected to the front end of the adjustment seat 6.

[0031] In this embodiment, the protective cover 2 is fixedly connected to the housing 1 by welding, the motor 3 is fixedly connected to the bottom of the housing 1 by bolts, the output end of the motor 3 is fixedly connected to one side of the coupling 12 by bolts, the left side of the coupling 12 is fixedly connected to the drive shaft 11 by bolts, and the torque of the winding drum 10, the drive roller 13 and the winding drum 14 comes from the output end of the motor 3 and is transmitted to the drive shaft 11 through the coupling 12, thereby causing the winding drum 10, the drive roller 13 and the winding drum 14 to rotate.

[0032] The transmission device includes a motor 3, which is movably connected to a protective cover 2 to protect the motor from damage and ensure operational safety. A coupling 12 is fixedly connected to the output end of the motor 3 to transmit power from the motor to a drive shaft 11. A winding drum 10 is fixedly connected to the left side of the drive shaft 11, and a drive roller 13 is movably connected to its output end. The output end of the drive roller 13 is then movably connected to an unwinding drum 14. This series of connections ensures continuous transmission of the metal wire during the drawing process.

[0033] In this embodiment, the adjustment seat 6 and adjustment knob 9 allow the operator to conveniently adjust the tension between the drive roller 13 and the winding drum 14. The adjustment rod 5 is movably connected to the front end of the adjustment seat 6, and the drive roller 13 can be finely adjusted by rotating the adjustment rod 5.

[0034] The adjustment structure includes a housing 1, with an adjustment seat 6 and an adjustment knob 9 fixedly connected to its left side. An adjustment rod 5 is movably connected to the front end of the adjustment seat 6 for fine-tuning the tension of the transmission roller 13. This design allows operators to easily adjust the tension between the transmission roller 13 and the winding drum 14 to adapt to the drawing requirements of different wires, ensuring uniformity of the drawing effect and the quality of the wire. The protective cover 2 is fixedly connected to the housing 1 by welding, and the motor 3 is fixedly connected to the bottom of the housing 1 by bolts. The output end of the motor 3 is also fixedly connected to one side of the coupling 12 by bolts. This fixing method ensures the stability and durability of the entire transmission device. The torque of the motor 3 is transmitted to the coupling 12 through its output end, and then from the coupling 12 to the transmission shaft 11, thereby driving the winding drum 10, the transmission roller 13, and the winding drum 14 to rotate. This torque transmission path ensures effective torque transmission during the drawing process and efficient operation of the drawing mechanism.

[0035] Example 2

[0036] A metal wire drawing machine, comprising a metal wire drawing mechanism;

[0037] The metal wire drawing machine includes a control structure, and the control structure and the adjustment structure are connected;

[0038] The control structure includes a control box 4, a housing 1 is fixedly connected to the bottom of the control box 4, an observation port 7 is fixedly connected to the top of the housing 1, an inlet 8 is opened on the front side of the housing 1, and an outlet 15 is opened on the rear side of the housing 1.

[0039] In this embodiment, the control box 4 serves as the core control unit and is closely connected to the adjustment structure. The bottom of the control box 4 is fixedly connected to the housing 1, forming a stable control platform.

[0040] The control box 4 integrates an advanced electronic control system that automatically adjusts the tension between the transmission roller 13 and the winding drum 14 according to preset parameters, ensuring that the metal wire maintains a constant tension during the drawing process. The bottom of the control box 4 is fixedly connected to the housing 1, ensuring the stability and reliability of the control structure. Meanwhile, the top of the housing 1 is equipped with an observation port 7, allowing operators to observe the working status of the drawing mechanism in real time and adjust the operating parameters accordingly.

[0041] In this embodiment, the observation port 7 is located at the top of the housing 1, and the inlet 8 and outlet 15 are located on the front and rear sides of the housing 1.

[0042] The housing 1 has an inlet 8 on the front side for inserting the metal wire to be processed, and an outlet 15 on the rear side for outputting the processed metal wire. This design makes the entire wire drawing process smooth. The operator only needs to put the wire into the inlet 8, and after being processed by the wire drawing mechanism, the finished wire is output from the outlet 15, which greatly improves production efficiency.

[0043] Working principle:

[0044] The core working principle of the metal wire drawing mechanism is to drive a series of mechanical transmission components through the motor 3 to achieve the wire drawing process of metal wire. The rotational torque of the motor 3 is transmitted to the transmission shaft 11 through the fixedly connected coupling 12, which in turn drives the winding drum 10, the transmission roller 13 and the winding drum 14 to rotate in sequence. The tension between the transmission roller 13 and the winding drum 14 can be finely adjusted by the adjusting rod 5 in the adjustment structure to adapt to the wire drawing requirements of metal wires of different specifications and materials. The electronic control system inside the control box 4 can automatically adjust the tension according to the preset parameters to ensure that the tension on the wire remains constant during the wire drawing process, thereby obtaining a uniform wire drawing effect. The observation port 7 of the housing 1 allows the operator to monitor the wire drawing process in real time to ensure the accuracy and safety of the operation.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A metal wire drawing mechanism, comprising a transmission device and an adjustment structure; characterized in that The transmission device includes a motor, a protective cover is movably connected to the periphery of the motor, a coupling is fixedly connected to the output end of the motor, a drive shaft is fixedly connected to the left side of the coupling, a winding drum is fixedly connected to the left side of the drive shaft, a drive roller is movably connected to the output end of the winding drum, and a winding drum is movably connected to the output end of the drive roller. The adjustment structure includes a housing, an adjustment seat and an adjustment knob are fixedly connected to the left side of the housing, and an adjustment rod is movably connected to the front end of the adjustment seat.

2. A metal wire drawing mechanism as claimed in claim 1, wherein: The protective cover is fixedly connected to the housing by welding. The motor is fixedly connected to the bottom of the housing by bolts. The output end of the motor is fixedly connected to one side of the coupling by bolts. The left side of the coupling is fixedly connected to the drive shaft by bolts. The torque of the winding drum, drive roller and winding drum comes from the output end of the motor and is transmitted to the drive shaft through the coupling, thereby causing the winding drum, drive roller and winding drum to rotate.

3. A metal wire drawing mechanism as claimed in claim 1, wherein: The adjustment seat and adjustment knob allow operators to easily adjust the tension between the drive roller and the winding drum. The adjustment rod is movably connected to the front end of the adjustment seat, and the drive roller can be finely adjusted by rotating the adjustment rod.

4. A metal wire drawing machine, comprising a metal wire drawing mechanism according to any one of claims 1 to 3; characterized in that The metal wire drawing machine includes a control structure, and the control structure is connected to the adjustment structure. The control structure includes a control box, a housing is fixedly connected to the bottom of the control box, an observation port is fixedly connected to the top of the housing, an inlet is opened on the front side of the housing, and an outlet is opened on the rear side of the housing.

5. A metal wire drawing machine as claimed in claim 4, characterized in that: The control box, as the core control unit, is closely connected to the adjustment structure. The bottom of the control box is fixedly connected to the shell, forming a stable control platform.

6. A metal wire drawing machine according to claim 4, characterized in that: The observation port is located at the top of the housing, and the inlet and outlet are located on the front and rear sides of the housing, respectively.

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