Automatic waste material removal device for punched strip toothed mold

CN224372624UActive Publication Date: 2026-06-19XIAMEN AOYI TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAMEN AOYI TECHNOLOGY CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

The existing separate operation of punching dies and tooth-pulling dies results in low production efficiency and the inability to remove waste materials in a timely manner, which may lead to tooth-pulling failure.

Method used

Design an automatic waste discharge device for a punching die with tooth extraction, including a lower template, a moving seat, a reset component and a discharge conveyor belt. The timely discharge of waste is achieved by the cooperation between the protrusion of the push rod and the discharge hole.

Benefits of technology

It improved production efficiency, ensured that waste was discharged in a timely manner during the tooth extraction process, avoided tooth extraction failure, and enhanced the automation level of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to an automatic waste discharge device for a punching die with a tooth-removing mold, including a lower template and a movable seat. The lower template has a punching groove with an opening on its lower surface. The bottom of the punching groove has a through hole extending to the surface of the lower template. A boss is formed on the movable seat, which is located in the through hole. The movable seat is located in the punching groove and can move up and down, with a maximum downward distance that can be set. A discharge hole is formed on the movable seat, which passes through the boss and the movable seat vertically. During punching, the ejector rod is a punching die on the upper mold. A protrusion is also provided on the lower surface of the ejector rod, which is adapted to the discharge hole. The ejector rod abuts against the steel plate, causing the steel plate to deform and extend into the through hole. This causes the boss and the movable seat at the through hole to move down. After moving down to the maximum downward distance, the ejector rod continues to move, and the protrusion extends into the discharge hole. The protrusion and the discharge hole exert a shearing force on the steel plate, cutting the punched area of ​​the steel plate, and the waste is discharged from the discharge hole.
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Description

Technical Field

[0001] This utility model belongs to the field of steel plate processing mold technology, specifically relating to an automatic waste discharge device for a punching mold with tooth extraction. Background Technology

[0002] Currently, punching dies and tooth-removing dies are operated separately. First, the steel plate is punched, and then the punched area is removed. This setup requires two sets of dies and has low production efficiency. Therefore, integrated punching and tooth-removing dies have emerged in the market. However, when using this new equipment, it was found that because the punching and tooth-removing processes are carried out simultaneously, the existing dies cannot remove waste material in time. Under prolonged operation, this may lead to tooth-removing failure. To solve this problem, this solution was developed. Utility Model Content

[0003] In view of the shortcomings of the prior art, the technical problem to be solved by this utility model is to provide an automatic waste discharge device for a punching die with a tooth-pulling mold, which can discharge waste in a timely manner during the tooth-pulling process.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an automatic waste discharge device for a punching die with tooth extraction, including a lower template and a movable seat. The lower template has a punching groove, the opening of which is located on the lower surface of the lower template. The bottom of the punching groove has a through hole extending to the surface of the lower template. A protrusion is formed on the movable seat, which is located in the through hole. The movable seat is located in the punching groove and can move up and down, with the maximum downward movement distance being set. A discharge hole is formed on the movable seat, which passes through the protrusion and the movable seat vertically.

[0005] Furthermore, the movable seat includes a seat body and a forming column, the protrusion is disposed on the upper surface of the forming column, the forming column passes vertically through the seat body and is engaged with the seat body, and the discharge hole is located inside the forming column and the protrusion.

[0006] Furthermore, an installation hole is formed in the middle of the base body, and two locking holes are formed on the side wall of the base body. The two locking holes are located on both sides of the installation hole and partially overlap the locking holes and the installation hole in the projection of the vertical plane. Locking notches are formed on both sides of the forming column. The forming column is located in the installation hole and is fixed by a locking block passing through the locking hole and the installation hole and locking into the locking notch.

[0007] Furthermore, the automatic waste discharge device also includes a reset component, which is used to reset the movable seat;

[0008] The reset assembly includes a reset rod and a reset elastic body. The bottom of the reset rod is provided with a contact plate, the reset rod abuts against the lower surface of the movable seat, and the reset elastic body is disposed below the contact plate.

[0009] Furthermore, the automatic waste discharge device also includes a support partition and a lower mold base. The lower mold plate, the support partition, and the lower mold base are arranged sequentially from top to bottom. The support partition has a through hole. The contact plate is located below the through hole. The reset rod passes through the through hole and abuts against the lower surface of the moving seat. The support partition and the lower mold base have discharge holes corresponding to the discharge holes.

[0010] Furthermore, an annular mounting groove is formed on the lower mold base, the axis of the annular mounting groove coincides with the axis of the blanking hole, the inner diameter of the annular mounting groove is larger than the diameter of the blanking hole, and the reset elastic body is disposed in the annular mounting groove.

[0011] Furthermore, there are multiple reset rods and through holes, with the multiple reset rods arranged at circumferential intervals along the diameter of the discharge hole.

[0012] Furthermore, a discharge channel is provided below the lower mold base, and the discharge channel is connected to the discharge hole.

[0013] Furthermore, the automatic waste discharge device also includes a discharge conveyor belt, which is located below the discharge hole.

[0014] Furthermore, the automatic waste discharge device also includes a discharge conveyor belt, which is located within the discharge channel.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] In this invention, during punching, the ejector rod is a punching die on the upper mold, and a protrusion is provided on the lower surface of the ejector rod. The protrusion is adapted to the discharge hole. The ejector rod abuts against the steel plate, causing the steel plate to deform and extend into the through hole. This causes the protrusion and the movable seat at the through hole to move down. After moving down to the maximum downward distance, the ejector rod continues to move, and the protrusion extends into the discharge hole. The protrusion and the discharge hole exert a shearing force on the steel plate, cutting the punched area of ​​the steel plate, and the waste is discharged from the discharge hole. Attached Figure Description

[0017] Figure 1 This is a cross-sectional structural schematic diagram of an automatic waste discharge device with a punching die and tooth extraction mold according to the present invention;

[0018] Figure 2 This is a cross-sectional view of the present invention, which includes a discharge conveyor belt.

[0019] Figure 3 This is a cross-sectional view of the location of the reset component in this utility model.

[0020] The markings in the diagram are: 1. Lower mold plate; 2. Support partition plate; 3. Lower mold base; 31. Discharge channel; 4. Top rod; 41. Protruding column; 5. Moving seat; 51. Seat body; 52. Forming column; 53. Protruding seat; 531. Discharge hole; 5311. Vertical section; 5312. Conical end; 6. Reset assembly; 61. Reset rod; 62. Reset elastic body; 7. Discharge conveyor belt. Detailed Implementation

[0021] To make the above-mentioned features and advantages of this utility model more apparent and understandable, specific embodiments are described below in conjunction with the accompanying drawings for detailed explanation.

[0022] The mold mentioned in this solution also includes an ejector pin 4, the end of which is provided with a protrusion 41, and the edge of the end of the ejector pin 4 is formed with an arc-shaped chamfer.

[0023] like Figures 1-3 As shown, this embodiment provides an automatic waste removal device for a punching die with tooth extraction, including a lower template 1, a movable seat 5, a support partition 2, a lower die base 3, and a reset assembly 6.

[0024] The lower template 1, supporting partition 2, and lower mold base 3 are arranged sequentially from top to bottom. The lower template 1 has a stamping groove with the opening located on the lower surface of the lower template 1. The bottom of the stamping groove has a through hole extending to the surface of the lower template 1. A boss 53 is formed on the movable base 5, which is located in the through hole. The movable base 5 is located in the stamping groove. A discharge hole 531 is formed on the boss 53, which is adapted to the protrusion 41. Specifically, the movable base 5 includes a base body 51 and a forming post 52, with the boss 53 disposed on the upper surface of the forming post 52. The forming column 52 passes vertically through the base 51 and is engaged with the base 51. The base 51 has a mounting hole in the middle and two locking holes on the side wall. The two locking holes are located on both sides of the mounting hole and partially overlap the mounting hole in the projection of the vertical plane. The forming column 52 has locking notches on both sides. The forming column 52 is located in the mounting hole and is fixed by a locking block passing through the locking hole and the mounting hole and locking into the locking notch. This design allows the movable base 5 to be produced and assembled more easily.

[0025] The forming column 52 has a discharge hole 531 that runs vertically through it. The discharge hole 531 includes a vertical section 5311 and a tapered end 5312. The vertical section 5311 is located above the tapered section. The diameter of the tapered section increases from top to bottom. The support partition 2 and the lower mold base 3 have dropping holes corresponding to the discharge hole 531. With this top-small and bottom-large arrangement, waste material can be smoothly discharged from the discharge hole 531.

[0026] The support partition 2 is located below the lower mold plate 1. There is a moving space between the movable seat 5 and the support partition 2. The height of the moving space is the height of the tooth extraction. The reset assembly 6 is used to reset the movable seat 5. Specifically, the reset assembly 6 is installed on the lower mold base 3. The reset assembly 6 includes a reset rod 61 and a reset elastic body 62. The reset elastic body 62 is a spring. A contact plate is provided at the bottom of the reset rod 61. The support partition 2 forms a through hole. The contact plate is located below the through hole. The reset rod 61 passes through the through hole and abuts against the lower surface of the movable seat 5. The reset elastic body 62 is located below the contact plate. There are four reset rods 61. The four reset rods 61 are arranged in a ring at intervals along the axis of the protrusion 41. In this scheme, a single reset elastic body 62 drives the four reset rods 61 together.

[0027] A discharge channel 31 is provided below the lower mold base 3. The discharge channel 31 is connected to the discharge hole. Waste material in the discharge channel 31 can be discharged by manual cleaning, water flow or air blowing. The discharge channel 31 can be formed by raising the lower mold base 3 and surrounding it, or it can be opened directly below the lower mold base 3.

[0028] Preferably, a discharge conveyor belt 7 can also be provided for discharging materials. The discharge conveyor belt 7 is located below the discharge hole, and the waste material falls into the discharge conveyor belt 7 and is discharged directly.

[0029] In this scheme, during the tooth extraction process, the steel plate is pushed downward by the protruding post 41 on the push rod 4. The opening of the steel plate and the discharge hole 531 form a shearing force to cut the tooth extraction area of ​​the steel plate. The cut waste falls into the discharge hole 531 and is discharged.

[0030] The foregoing has shown and described the basic principles and main features of this invention, as well as its advantages. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications can be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.

Claims

1. An automatic waste removal device for a punched strip toothed die, characterized in that: The device includes a lower template and a movable seat. The lower template has a stamping groove with its opening located on the lower surface of the template. The bottom of the stamping groove has a through hole extending to the surface of the lower template. The movable seat has a protrusion located within the through hole. The movable seat is located within the stamping groove and can move up and down, with a maximum downward movement distance that can be set. The movable seat also has a discharge hole that extends vertically through the protrusion and the movable seat.

2. The automatic waste-removal apparatus for a punched strip toothed die according to claim 1, characterized in that: The movable seat includes a seat body and a forming column. The protrusion is disposed on the upper surface of the forming column. The forming column passes vertically through the seat body and is engaged with the seat body. The discharge hole is located inside the forming column and the protrusion.

3. The automatic waste-removal apparatus for a punched strip and pinning die according to claim 2, characterized in that: The base has a mounting hole in the middle and two locking holes on the side wall of the base. The two locking holes are located on both sides of the mounting hole and partially overlap the mounting hole in the projection of the vertical plane. The molding column has locking notches on both sides. The molding column is located in the mounting hole and is fixed by a locking block passing through the locking hole and the mounting hole and locking into the locking notch.

4. The automatic waste discharge device for a punching die with tooth extraction as described in claim 1, characterized in that: The automatic waste discharge device also includes a reset component, which is used to reset the movable base; The reset assembly includes a reset rod and a reset elastic body. The bottom of the reset rod is provided with a contact plate, the reset rod abuts against the lower surface of the movable seat, and the reset elastic body is disposed below the contact plate.

5. The automatic waste discharge device for a punching die with tooth extraction according to claim 4, characterized in that: The automatic waste discharge device also includes a support partition and a lower mold base. The lower mold plate, support partition and lower mold base are arranged sequentially from top to bottom. The support partition has a through hole. The contact plate is located below the through hole. The reset rod passes through the through hole and abuts against the lower surface of the moving seat. The support partition and lower mold base have discharge holes corresponding to the discharge holes.

6. The automatic waste discharge device for a punching die with tooth extraction according to claim 5, characterized in that: An annular mounting groove is formed on the lower mold base. The axis of the annular mounting groove coincides with the axis of the blanking hole. The inner diameter of the annular mounting groove is larger than that of the blanking hole. The reset elastic body is disposed in the annular mounting groove.

7. The automatic waste discharge device for a punching die with tooth extraction as described in claim 6, characterized in that: The number of reset rods and through holes is multiple, and the multiple reset rods are arranged at circumferential intervals along the diameter of the discharge hole.

8. The automatic waste discharge device for a punching die with tooth extraction according to claim 5, characterized in that: A discharge channel is provided below the lower mold base, and the discharge channel is connected to the discharge hole.

9. The automatic waste discharge device for a punching die with tooth extraction according to claim 4, characterized in that: The automatic waste discharge device also includes a discharge conveyor belt, which is located below the discharge hole.

10. The automatic waste discharge device for a punching die with tooth extraction according to claim 8, characterized in that: The automatic waste discharge device also includes a discharge conveyor belt, which is located in the discharge channel.