Ultra-fine wire high-speed winding structure based on a spring-winding device

Abstract

This utility model discloses a high-speed winding structure for ultrafine filaments based on a spring winding device, relating to the field of medical device technology. The structure includes a spring winding device base. A connecting seat is fixedly installed on the right side of the upper surface of the spring winding device base, and a tension adjustment box is installed on the connecting seat. A support side plate is fixedly installed on the upper surface of the spring winding device base corresponding to the right side of the connecting seat. A first thread-hanging rod is fixedly installed on the upper side of the front surface of the support side plate, and an active thread-feeding motor is fixedly installed on the rear surface of the support side plate corresponding to the lower position of the first thread-hanging rod. By using a high-speed servo motor in the winding device and an active thread-feeding method in the thread-feeding device, a thread-feeding protection function is added. Different specifications of tension rods and tension springs are used in the tension control device to achieve high-speed winding of ultrafine filaments, protecting the filament material during the winding process and improving the stability and consistency of the product.

Description

Technical Field

[0001] This utility model relates to the field of medical device technology, and in particular to a high-speed winding structure of ultrafine wire based on a spring winding device. Background Technology

[0002] Ultrafine wire medical springs are commonly used in the medical device field. These springs can be used in various medical devices, such as endoscopes, catheters, and implantable medical devices. Because medical devices usually need to be small and precise, ultrafine wire medical springs play an important role in these devices. These springs typically need to have high precision and stability to ensure the performance and safety of the medical devices. In addition, ultrafine wire medical springs may also be used in minimally invasive surgical instruments and implantable medical devices. These devices have even stricter requirements for springs, requiring higher precision and reliability. Therefore, ultrafine wire medical springs have a wide range of applications in the medical device field.

[0003] Existing equipment cannot support high-speed winding of ultra-fine wire springs due to limitations in the winding device. The constraints of the wire feeding device and tension control device also make it easy for the wire to break or the winding to be unstable, which increases costs and affects production efficiency. After a period of use, the inner surface of the winding shaft is prone to wear and dents. Continued use will affect the winding efficiency and damage the wire. The winding shaft of the existing equipment is usually fixed to the output end of the motor with bolts, which is inconvenient to replace and has low practicality. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a high-speed winding structure for ultra-fine wires based on a spring winding device. This can solve the problems that existing equipment cannot support high-speed winding of ultra-fine wire springs due to the limitations of the winding device. The constraints of the wire feeding device and tension control device also make it easy for the wire to break or the winding to be unstable during winding, which increases costs and affects production efficiency. In addition, after a period of use, the inner surface of the winding shaft is prone to wear and dents. Continued use will affect the winding efficiency and damage the wire. The winding shaft of the existing device is usually fixed to the output end of the motor with bolts, which is inconvenient to replace and has low practicality.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-speed winding structure for ultrafine wires based on a spring winding device, including a spring winding device base, a connecting seat fixedly installed on the right side of the upper surface of the spring winding device base, and a tension adjustment box installed on the connecting seat;

[0008] Among them, a support side plate is fixedly installed on the upper surface of the spring winding equipment base corresponding to the right side position of the connecting seat. A first thread hanging rod is fixedly installed on the upper side of the front surface of the support side plate. An active thread feeding motor is fixedly installed on the rear surface of the support side plate corresponding to the lower position of the first thread hanging rod. The output shaft of the active thread feeding motor rotates through the front surface of the support side plate, and a second thread hanging rod is fixedly installed on the output shaft of the active thread feeding motor. A thread feeding mechanism is provided on the outer surface of the first thread hanging rod and the second thread hanging rod. This mechanism is used to perform thread feeding operation on the filament.

[0009] Among them, a wire feeding protective cover is installed on the front surface of the support side plate at the position below the second wire hanging rod.

[0010] Preferably, a tension feed wheel is rotatably mounted on the lower side of the front surface of the tension regulating box, a tension rod is mounted on the upper side of the front surface of the tension regulating box, a tension spring is mounted on the tension rod, and the end of the tension spring away from the tension rod is fixedly mounted on the front surface of the tension regulating box.

[0011] Preferably, the wire feeding mechanism includes two wire feeding shaft fixing discs, which are respectively sleeved and rotatably mounted on the outer surfaces of the first wire hanging rod and the second wire hanging rod near the support side plate. A rotating shaft is fixedly installed at the center of the front end of each wire feeding shaft fixing disc, and the two rotating shafts are rotatably connected to the first wire hanging rod and the second wire hanging rod, respectively.

[0012] Preferably, a wire-winding tube is slidably mounted on the outer surface of the rotating shaft;

[0013] The upper and lower sides of the outer surface of the rotating shaft are fixedly installed with limit plates, and the inside of the winding tube is provided with limit grooves corresponding to the positions of the two limit plates. The limit plates and the limit grooves are slidably connected.

[0014] Preferably, a movable disk is provided on the front side of the rotating shaft;

[0015] Among them, the front surface of the rotating shaft is fixedly installed with snap-fit ​​blocks on both the upper and lower sides, and each snap-fit ​​block is provided with a snap-fit ​​hole.

[0016] The rear surface of the movable disk has a snap-fit ​​groove at the position corresponding to the two snap-fit ​​blocks, and a circular groove is formed inside the snap-fit ​​groove at the position corresponding to the snap-fit ​​hole.

[0017] Preferably, a spring is fixedly installed at the bottom of the inner side of the circular groove, and a snap-fit ​​rod is fixedly installed at the end of the spring away from the circular groove. The snap-fit ​​rod is slidably connected to the inside of the circular groove, and the end of the snap-fit ​​rod away from the spring is set with an inclined surface.

[0018] Preferably, a rectangular hole is provided on the front surface of the movable disk at the position corresponding to the locking rod, and an operating rod is slidably installed inside the rectangular hole, and the operating rod is fixedly connected to the outer surface of the locking rod.

[0019] (III) Beneficial Effects

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] (1) The ultra-fine wire high-speed winding structure based on the winding spring device increases the wire release protection function by using a high-speed servo motor in the winding device and an active wire release method in the wire feeding device. In the tension control device, different specifications of tension rods and tension springs are matched to realize high-speed winding of ultra-fine wire, protect the wire material during the winding process, and improve the stability and consistency of the product.

[0022] (2) The ultra-fine wire high-speed winding structure based on the spring winding device, by setting the winding shaft as a combination and setting the snap block, snap hole, snap groove, circular groove, spring, snap rod, rectangular hole and operating rod, can quickly replace the worn winding tube, so that the winding shaft maintains high performance efficiency and improves the practicality of the device. Attached Figure Description

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0024] Figure 1 This is a schematic diagram of a high-speed winding structure for ultrafine wires based on a spring winding device according to this utility model;

[0025] Figure 2 This is a schematic diagram of the wire feeding mechanism of this utility model;

[0026] Figure 3 This is a partial cross-sectional view of the present invention.

[0027] Figure 4 for Figure 3 Enlarged schematic diagram of A in the middle.

[0028] Reference numerals in the attached drawings: 1. Base of the spring winding equipment; 2. Connecting seat; 3. Tension adjustment box; 4. Support side plate; 5. First thread hanging rod; 6. Active thread feeding motor; 7. Second thread hanging rod; 8. Thread feeding protective cover; 9. Tension thread output wheel; 10. Tension rod; 11. Tension spring; 12. Thread feeding shaft fixing plate; 13. Rotating shaft; 14. Winding tube; 15. Limiting plate; 16. Limiting groove; 17. Moving plate; 18. Clamping block; 19. Clamping hole; 20. Clamping groove; 21. Circular groove; 22. Spring; 23. Clamping rod; 24. Rectangular hole; 25. Operating rod. Detailed Implementation

[0029] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0030] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0032] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0033] Please see Figure 1-4 This utility model provides a technical solution: a high-speed winding structure for ultrafine wire based on a spring winding device, including a spring winding device base 1, a connecting seat 2 fixedly installed on the right side of the upper surface of the spring winding device base 1, and a tension adjustment box 3 installed on the connecting seat 2;

[0034] Among them, a support side plate 4 is fixedly installed on the upper surface of the spring winding equipment base 1 corresponding to the right side of the connecting seat 2. A first thread hanging rod 5 is fixedly installed on the upper side of the front surface of the support side plate 4. An active thread feeding motor 6 is fixedly installed on the rear surface of the support side plate 4 corresponding to the lower position of the first thread hanging rod 5. The output shaft of the active thread feeding motor 6 rotates through the front surface of the support side plate 4, and a second thread hanging rod 7 is fixedly installed on the output shaft of the active thread feeding motor 6. A thread feeding mechanism is provided on the outer surface of the first thread hanging rod 5 and the second thread hanging rod 7. This mechanism is used to perform thread feeding operation on the filament.

[0035] Among them, a wire feeding protective cover 8 is installed on the front surface of the support side plate 4 at the position below the second wire hanging rod 7.

[0036] Furthermore, a tension feed wheel 9 is rotatably mounted on the lower side of the front surface of the tension regulating box 3, a tension rod 10 is mounted on the upper side of the front surface of the tension regulating box 3, a tension spring 11 is mounted on the tension rod 10, and the end of the tension spring 11 away from the tension rod 10 is fixedly mounted on the front surface of the tension regulating box 3.

[0037] Furthermore, the wire feeding mechanism includes two wire feeding shaft fixing discs 12. The two wire feeding shaft fixing discs 12 are respectively sleeved and rotatably installed on the outer surface of the first wire hanging rod 5 and the second wire hanging rod 7 at one end near the support side plate 4. A rotating shaft 13 is fixedly installed at the center of the front end of each wire feeding shaft fixing disc 12. The two rotating shafts 13 are rotatably connected to the first wire hanging rod 5 and the second wire hanging rod 7 respectively.

[0038] Furthermore, a wire-winding tube 14 is slidably mounted on the outer surface of the rotating shaft 13;

[0039] Among them, limit plates 15 are fixedly installed on both the upper and lower sides of the outer surface of the rotating shaft 13, and limit grooves 16 are opened in the inner part of the winding tube 14 corresponding to the positions of the two limit plates 15. The limit plates 15 and the limit grooves 16 are slidably connected.

[0040] Furthermore, a movable disk 17 is provided on the front side of the rotating shaft 13;

[0041] Among them, the front surface of the rotating shaft 13 is fixedly installed with snap-fit ​​blocks 18 on both the upper and lower sides, and snap-fit ​​holes 19 are opened on the snap-fit ​​blocks 18.

[0042] The rear surface of the movable disk 17 is provided with a snap-fit ​​groove 20 at the position corresponding to the two snap-fit ​​blocks 18, and a circular groove 21 is provided inside the snap-fit ​​groove 20 at the position corresponding to the snap-fit ​​hole 19.

[0043] Furthermore, a spring 22 is fixedly installed at the bottom of the inner side of the circular groove 21, and a snap-fit ​​rod 23 is fixedly installed at the end of the spring 22 away from the circular groove 21. The snap-fit ​​rod 23 is slidably connected to the inside of the circular groove 21, and the end of the snap-fit ​​rod 23 away from the spring 22 is set with an inclined surface.

[0044] Furthermore, rectangular holes 24 are provided on the front surface of the movable disk 17 at the positions corresponding to the locking rod 23. An operating rod 25 is slidably installed inside the rectangular hole 24. The operating rod 25 is fixedly connected to the outer surface of the locking rod 23. When using this device, a high-speed servo motor is used to support high-speed winding of ultra-fine wires. The high speed and high precision greatly improve production efficiency. The motor is used in conjunction with the wire hanging rod to achieve the function of active wire release, avoiding the wire breakage caused by passive wire pulling. A wire release protection function is also added to protect the wire from being pulled apart when the winding and releasing speeds are mismatched.

[0045] This significantly improves the utilization rate of the wire material, reduces costs, and decreases the time wasted on frequent wire changes, thus increasing efficiency. Combined with tension bars and springs of different specifications, it achieves precise control of the winding tension, ensuring the stability and consistency of the filaments during winding. It also improves the product qualification rate. By setting up a combined winding shaft, when installing the winding shaft, the limiting groove 16 on the winding tube 14 is aligned with the limiting plate 15 on the outer surface of the rotating shaft 13, and then it is fitted onto the outer surface of the rotating shaft 13, thus limiting the winding tube 14 to the outer surface of the rotating shaft 13. Then, the snap-fit ​​groove 20 on the moving disk 17 is aligned with the snap-fit ​​block 18, and the snap-fit ​​block 18 is inserted into the corresponding snap-fit ​​groove 20. This causes the snap-fit ​​block 18 to push the corresponding snap-fit ​​rod 23 into the circular groove 21, causing the spring 22 to contract. When the snap-fit ​​rod on the snap-fit ​​block 18... When the hole 19 moves below the locking rod 23, the spring 22 extends and springs the locking rod 23 into the locking hole 19, thereby locking the moving disk 17. The moving disk 17 limits the winding tube 14 to the outer surface of the rotating shaft 13. When it is necessary to disassemble and replace the worn winding tube 14, pull the two operating rods 25 to drive the locking rod 23 out of the locking hole 19, and the moving disk 17 can be moved away, so that the winding tube 14 slides away from the outer surface of the rotating shaft 13 for replacement. The operation is simple and the winding shaft can be replaced quickly, which improves the practicality of the device.

[0046] Working Principle: This device utilizes a high-speed servo motor to support high-speed winding of ultra-fine filaments. The high speed and precision significantly improve production efficiency. The motor, combined with a wire-feeding rod, enables active wire release, preventing wire breakage due to passive pulling. A wire-feeding protection function is also added to prevent wire breakage in cases of mismatch between winding and releasing speeds. This greatly improves wire utilization, reduces costs, and minimizes time wasted on frequent wire changes, further enhancing efficiency. The use of tension rods and springs of different specifications allows for precise control of winding tension, ensuring the stability and consistency of the filaments during winding. To improve product qualification rate, a combined winding shaft is used. During installation, the limiting groove 16 on the winding tube 14 is aligned with the limiting plate 15 on the outer surface of the rotating shaft 13, and then fitted onto the outer surface of the rotating shaft 13. This limits the winding tube 14 to the outer surface of the rotating shaft 13. Then, the snap-fit ​​groove 20 on the moving disk 17 is aligned with the snap-fit ​​block 18, and the snap-fit ​​block 18 is inserted into the corresponding snap-fit ​​groove 20. This causes the snap-fit ​​block 18 to push the corresponding snap-fit ​​rod 23 into the circular groove 21, causing the spring 22 to contract. When the snap-fit ​​rod 23 on the snap-fit ​​block 18... When the hole 19 moves below the locking rod 23, the spring 22 extends and springs the locking rod 23 into the locking hole 19, thereby locking the moving disk 17. The moving disk 17 limits the winding tube 14 to the outer surface of the rotating shaft 13. When it is necessary to disassemble and replace the worn winding tube 14, pull the two operating rods 25 to drive the locking rod 23 out of the locking hole 19, and the moving disk 17 can be moved away, so that the winding tube 14 slides away from the outer surface of the rotating shaft 13 for replacement. The operation is simple and the winding shaft can be replaced quickly, which improves the practicality of the device.

[0047] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A high speed ultra-fine wire winding structure based on a spring winding device, comprising a spring winding device base (1), characterized in that: A connecting seat (2) is fixedly installed on the right side of the upper surface of the spring coiling device base (1), and a tension adjusting box (3) is installed on the connecting seat (2); Among them, a support side plate (4) is fixedly installed on the upper surface of the spring winding equipment base (1) corresponding to the right side of the connecting seat (2). A first thread hanging rod (5) is fixedly installed on the upper side of the front surface of the support side plate (4). An active thread feeding motor (6) is fixedly installed on the rear surface of the support side plate (4) corresponding to the lower position of the first thread hanging rod (5). The output shaft of the active thread feeding motor (6) rotates through the front surface of the support side plate (4). A second thread hanging rod (7) is fixedly installed on the output shaft of the active thread feeding motor (6). A thread feeding mechanism is provided on the outer surfaces of the first thread hanging rod (5) and the second thread hanging rod (7). This mechanism is used to perform thread feeding operation on the filament. Among them, a wire feeding protective cover (8) is installed on the front surface of the support side plate (4) at the position below the second wire hanging rod (7).

2. A high speed ultra fine wire winding structure based on a spring winding apparatus as claimed in claim 1, wherein: A tension feed wheel (9) is rotatably mounted on the lower side of the front surface of the tension regulating box (3). A tension rod (10) is mounted on the upper side of the front surface of the tension regulating box (3). A tension spring (11) is mounted on the tension rod (10). The end of the tension spring (11) away from the tension rod (10) is fixedly mounted on the front surface of the tension regulating box (3).

3. A high speed ultra fine wire winding structure based on a spring winding apparatus as claimed in claim 1, wherein: The wire feeding mechanism includes two wire feeding shaft fixing discs (12). The two wire feeding shaft fixing discs (12) are respectively sleeved and rotatably installed on the outer surface of the first wire hanging rod (5) and the second wire hanging rod (7) at one end close to the support side plate (4). A rotating shaft (13) is fixedly installed at the center of the front end of each wire feeding shaft fixing disc (12). The two rotating shafts (13) are rotatably connected to the first wire hanging rod (5) and the second wire hanging rod (7) respectively.

4. A high speed ultra fine wire winding structure based on a spring winding apparatus as claimed in claim 3, wherein: A wire-winding tube (14) is slidably mounted on the outer surface of the rotating shaft (13); Among them, limit plates (15) are fixedly installed on both the upper and lower sides of the outer surface of the rotating shaft (13), and limit grooves (16) are opened in the inner part of the winding tube (14) corresponding to the positions of the two limit plates (15). The limit plates (15) and the limit grooves (16) are slidably connected.

5. A high speed ultra fine wire winding structure based on a spring winding apparatus as claimed in claim 3, wherein: A movable disk (17) is provided on the front side of the rotating shaft (13); Among them, the front surface of the rotating shaft (13) is fixedly installed with snap-fit ​​blocks (18) on both the upper and lower sides, and snap-fit ​​holes (19) are opened on the snap-fit ​​blocks (18); Among them, the rear surface of the movable disk (17) is provided with a snap-fit ​​groove (20) at the position corresponding to the two snap-fit ​​blocks (18), and the inside of the snap-fit ​​groove (20) is provided with a circular groove (21) at the position corresponding to the snap-fit ​​hole (19).

6. A high speed ultra fine wire winding structure based on a spring winding apparatus as claimed in claim 5, wherein: A spring (22) is fixedly installed at the bottom of the inner side of the circular groove (21). A snap-fit ​​rod (23) is fixedly installed at the end of the spring (22) away from the circular groove (21). The snap-fit ​​rod (23) is slidably connected to the inside of the circular groove (21), and the end of the snap-fit ​​rod (23) away from the spring (22) is set with an inclined surface.

7. A high speed ultra fine wire winding structure based on a spring winding apparatus as claimed in claim 6, wherein: The front surface of the movable disk (17) is provided with rectangular holes (24) at the positions corresponding to the locking rod (23). An operating rod (25) is slidably installed inside the rectangular holes (24), and the operating rod (25) is fixedly connected to the outer surface of the locking rod (23).

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