Wind power hydraulic sensor efficient pressing tool

Abstract

The utility model discloses a kind of wind power hydraulic pressure sensor high-efficiency press-in tool, it is related to sensor processing tool technical field, including bottom plate, the top of the bottom plate is provided with cylinder, the telescopic end of the cylinder is bolted with pressure cap, the top of the bottom plate is placed with backing plate, the device is inserted into the structure design of the through hole of the protruding rod of sensor shell bottom and the combination movable block sliding into the inside of backing plate, the quick positioning and assembly of sensor shell and end cover are realized, sensor shell and end cover are pressed tightly assembled once using cylinder drive pressure cap, not only simplify operation procedure, also ensure the stability and consistency of press-in process, effectively reduce the assembly error caused by multiple adjustments or positioning deviation, significantly reduce the deformation or damage risk in sensor shell and end cover press-in process, to reduce material waste and scrap rate, save production cost for enterprise, with higher practical value and economy.

Description

Technical Field

[0001] This utility model belongs to the field of sensor processing tooling technology, and specifically relates to a high-efficiency pressing tooling for wind power hydraulic sensors. Background Technology

[0002] The end cap of the wind power hydraulic sensor and the sensor housing are usually assembled by an interference fit, that is, the outer diameter of the end cap is slightly larger than the inner diameter of the housing to ensure that the two are tightly connected and prevent loosening that could cause the internal flexible circuitry to fall off or break. However, this fit means that the end cap cannot be directly installed into the housing during assembly and must be forcibly pressed in by external force.

[0003] Traditional methods often employ manual presses, utilizing the lever principle to apply pressure. However, due to the instability of manual operation, it is often impossible to press the end cap into place in one go, requiring multiple adjustments and pressure applications. This repeated operation is not only inefficient but also prone to uneven force on the end cap or housing, causing deformation, displacement, or even damage. Consequently, it affects the overall performance and yield of the sensor, increasing production costs and scrap rates. To address these issues, we provide a high-efficiency pressing fixture for wind power hydraulic sensors. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency pressing fixture for wind power hydraulic sensors, in order to solve the problems mentioned in the background technology. Traditional methods often use manual presses to apply pressure using the lever principle. However, due to the instability of manual operation, it is often impossible to press the end cap into place in one go. Multiple adjustments and pressure applications are required. This repeated operation is not only inefficient, but also easily leads to uneven force on the end cap or housing, causing deformation, displacement or even damage, which in turn affects the overall performance and yield of the sensor, and increases production costs and scrap rate.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a high-efficiency pressing fixture for a wind power hydraulic sensor, comprising a base plate, a cylinder provided on the top of the base plate, a pressure cap bolted to the telescopic end of the cylinder, a pad placed on the top of the base plate, a movable block slidably connected to the top of the pad, a groove adapted to the movable block being opened on the top of the pad, a sensor housing placed on the top of the movable block, and a through hole adapted to the sensor housing being opened on the top of the movable block.

[0006] Preferably, a support plate is fixedly connected to both sides of the top of the base plate, a fixing plate is fixedly connected to the top of the support plate, the top of the fixing plate is bolted to the cylinder, and a reinforcing plate is fixedly connected to the back of the support plate.

[0007] Preferably, a support base is bolted to the bottom of the base plate, and both the base plate and the support base have grooves on their front sides that are adapted to the pad plate, and the pad plate has a through groove on its front side.

[0008] Preferably, the bottom of the pad is fixedly connected to both sides with a plug rod, the top of the base plate is provided with a plug hole that matches the plug rod, the bottom of the plug rod is inserted into the plug hole, and a control switch is bolted to one side of the top of the base plate.

[0009] This utility model has the following beneficial effects:

[0010] This device achieves rapid positioning and assembly of the sensor housing and end cap by interlocking the protruding rod at the bottom of the sensor housing with the through hole, combined with the structural design of the movable block sliding into the pad along the groove. The cylinder drives the pressure cap to press the sensor housing and end cap together in one go, which not only simplifies the operation process, but also ensures the stability and consistency of the pressing process. It effectively reduces the assembly error caused by multiple adjustments or positioning deviations, and significantly reduces the risk of deformation or damage during the pressing process of the sensor housing and end cap, thereby reducing material waste and scrap rate, saving production costs for enterprises, and has high practical value and economic benefits. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0012] Figure 2 This is an exploded view of a partial structure of this utility model;

[0013] Figure 3 This is an exploded view of a partial structure of this utility model;

[0014] Figure 4 This is a three-dimensional schematic diagram of a partial structure of this utility model.

[0015] Reference numerals in the attached diagram: 1. Base plate; 2. Cylinder; 3. Pressure cap; 4. Pad plate; 5. Movable block; 6. Slide groove; 7. Sensor housing; 8. Through hole; 9. Support plate; 10. Fixing plate; 11. Reinforcing plate; 12. Support base; 13. Groove; 14. Through groove; 15. Insert rod; 16. Insertion hole; 17. Control switch. Detailed Implementation

[0016] The present invention will be further described in detail below with reference to the accompanying drawings.

[0017] Example 1:

[0018] refer to Figure 1-4A high-efficiency pressing fixture for a wind power hydraulic sensor includes a base plate 1, a cylinder 2 on the top of the base plate 1, a pressure cap 3 bolted to the telescopic end of the cylinder 2, a pad 4 on the top of the base plate 1, a movable block 5 slidably connected to the top of the pad 4, a groove 6 adapted to the movable block 5 on the top of the pad 4, a sensor housing 7 on the top of the movable block 5, and a through hole 8 adapted to the sensor housing 7 on the top of the movable block 5.

[0019] Specifically, by inserting the protruding rod at the bottom of the sensor housing 7 into the through hole 8, the movable block 5 is slid into the interior of the pad 4 through the slide groove 6. Then, the cylinder 2 is activated by the control switch 17, so that the cylinder 2 drives the pressure cap 3 to press and assemble the end cover on the top of the sensor housing 7. This allows for one-time pressing, improving stability and reliability and reducing the scrap rate.

[0020] refer to Figure 2 Support plates 9 are fixedly connected to both sides of the top of the base plate 1. A fixing plate 10 is fixedly connected to the top of the support plate 9. The top of the fixing plate 10 is bolted to the cylinder 2. A reinforcing plate 11 is fixedly connected to the back of the support plate 9, so that the support plate 9 supports the fixing plate 10 and allows the cylinder 2 to be installed on the fixing plate 10. At the same time, the fixing plate 10 has a round hole inside that matches the telescopic end of the cylinder 2, which facilitates the reciprocating movement of the telescopic end of the cylinder 2.

[0021] refer to Figure 1 and Figure 3 A support base 12 is bolted to the bottom of the base plate 1. Both the base plate 1 and the support base 12 have grooves 13 on their front sides that are compatible with the pad 4. The pad 4 has a through groove 14 on its front side. By setting the support base 12, the base plate 1 can be effectively supported and raised. By setting the groove 13, it can be installed to match the protruding part at the bottom of the pad 4. By setting the through groove 14, it can be used with the sensor housing 7.

[0022] refer to Figure 1 , Figure 3 and Figure 4 Both sides of the bottom of the pad 4 are fixedly connected with insert rods 15. The top of the base plate 1 is provided with a socket 16 that matches the insert rod 15. The bottom of the insert rod 15 is inserted into the socket 16. A control switch 17 is bolted to one side of the top of the base plate 1. The pad 4 is placed on the top of the base plate 1 so that the insert rod 15 is inserted into the socket 16, thereby effectively improving the stability of the pad 4. By setting the control switch 17, the operation of the cylinder 2 can be effectively controlled.

[0023] Brief description of the usage process: The user can insert the protruding rod at the bottom of the sensor housing 7 into the through hole 8, and then slide the movable block 5 into the inside of the pad 4 through the slide groove 6. Then, the user can start the cylinder 2 by controlling the switch 17, so that the cylinder 2 drives the pressure cap 3 to press and assemble the end cover on the top of the sensor housing 7, thereby completing the pressing in one go, improving stability and reliability, and reducing the scrap rate.

[0024] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A high-efficiency pressing fixture for a wind power hydraulic sensor, comprising a base plate (1), characterized in that: A cylinder (2) is provided on the top of the base plate (1). A pressure cap (3) is bolted to the telescopic end of the cylinder (2). A pad (4) is placed on the top of the base plate (1). A movable block (5) is slidably connected to the top of the pad (4). A groove (6) adapted to the movable block (5) is opened on the top of the pad (4). A sensor housing (7) is placed on the top of the movable block (5). A through hole (8) adapted to the sensor housing (7) is opened on the top of the movable block (5).

2. The high-efficiency pressing fixture for a wind power hydraulic sensor according to claim 1, characterized in that: Support plates (9) are fixedly connected to both sides of the top of the base plate (1), and a fixing plate (10) is fixedly connected to the top of the support plate (9). The top of the fixing plate (10) is bolted to the cylinder (2), and a reinforcing plate (11) is fixedly connected to the back of the support plate (9).

3. The high-efficiency pressing fixture for a wind power hydraulic sensor according to claim 1, characterized in that: The bottom of the base plate (1) is bolted with a support base (12). The front of both the base plate (1) and the support base (12) is provided with a groove (13) that matches the pad (4). The front of the pad (4) is provided with a through groove (14).

4. The high-efficiency pressing fixture for a wind power hydraulic sensor according to claim 1, characterized in that: The bottom of the pad (4) is fixedly connected to both sides of the insert rod (15), and the top of the base plate (1) is provided with a socket (16) that matches the insert rod (15). The bottom of the insert rod (15) is inserted into the socket (16), and a control switch (17) is bolted to one side of the top of the base plate (1).

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