A composite material stirring device

Abstract

This utility model discloses a composite material mixing device, including a working platform. Two mixing tank bodies are fixedly connected to the working platform. A stirring shaft is rotatably connected inside each mixing tank body. A first stirring blade is fixedly connected to the stirring shaft. A sleeve shaft is rotatably connected inside the mixing tank body, sleeved on the outside of the stirring shaft and rotating in the opposite direction to the stirring shaft. A second stirring blade is fixedly connected to the periphery of the sleeve shaft. A drive assembly that drives the stirring shaft and sleeve shaft to rotate is installed in the mixing tank body. An observation port is opened at the top of the mixing tank body, and a feed port and a discharge port are opened at the bottom of the mixing tank. This utility model has a reasonable structure, is easy to operate, and can quickly mix and stir raw materials with high mixing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mixing technology, and in particular to a composite material mixing device. Background Technology

[0002] In the production process of SMC, to ensure the uniformity of physical properties such as density in the finished SMC product and thus guarantee its quality, the mixing of various additives before processing is crucial. This is typically achieved using a mixing device. Current technologies generally employ single-tank mixing. However, because SMC raw material mixing requires multiple additions, the single-tank mixing process is time-consuming. Furthermore, existing mixing devices generally use a motor-driven impeller to rotate the raw materials, resulting in a single mixing method, long mixing time, and low efficiency. Therefore, there is an urgent need for a composite material mixing device with high mixing efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a composite material mixing device to solve the problems existing in the prior art.

[0004] To achieve the above objectives, this utility model provides the following solution: This utility model provides a composite material mixing device, including a working platform. Two mixing tank bodies are fixedly connected to the working platform. A mixing shaft is rotatably connected inside each mixing tank body. A first mixing blade is fixedly connected to the mixing shaft. A sleeve shaft is rotatably connected inside the mixing tank body. The sleeve shaft is sleeved on the outside of the mixing shaft and rotates in the opposite direction to the mixing shaft. A second mixing blade is fixedly connected to the periphery of the sleeve shaft. A drive assembly that drives the mixing shaft and the sleeve shaft to rotate is installed in the mixing tank body. An observation port is provided at the top of the mixing tank body, and a feed inlet and a discharge outlet are provided at the bottom of the mixing tank body.

[0005] Preferably, the drive assembly includes a control box fixedly installed on the top of the mixing tank body. The top ends of the stirring shaft and the sleeve shaft respectively penetrate the top wall of the mixing tank body and are located inside the control box. The top end of the stirring shaft is rotatably connected to the top wall of the control box. A rotating drum is fixedly connected to the periphery of the stirring shaft. A first bevel gear is installed on one end of the sleeve shaft located in the control box and on the periphery of the rotating drum. The first bevel gear on the sleeve shaft is located below another bevel gear. The two first bevel gears are arranged opposite to each other. The rotating drum is fixedly connected to the first bevel gear. A second bevel gear is rotatably connected to the side wall of the control box. The second bevel gear is located between the two first bevel gears and meshes with the first bevel gear. A drive motor is fixedly connected to the top of the control box. The output shaft of the drive motor is fixedly connected to the stirring shaft.

[0006] Preferably, a support frame is fixedly connected inside the control box, the first bevel gear located below is located on the support frame and rotates with the support frame, the sleeve shaft passes through the first bevel gear and slides with the first bevel gear along its axial direction, and the top end of the sleeve shaft slides inside the rotating drum; a control component that drives the sleeve shaft to move up and down is installed inside the mixing tank body.

[0007] Preferably, the control assembly includes a control disc rotatably disposed within the main body of the mixing tank; a lifting plate rotatably connected to the circumference of the sleeve shaft; a control plate fixedly connected to the side of the lifting plate near the control disc; a horizontally arranged strip groove on the control plate; a connecting column rotatably connected to the side of the end face of the control disc; the connecting column slidingly located within the strip groove; a limit rod fixedly connected to the top wall of the main body of the mixing tank; the limit rod slidingly passing through the lifting plate; and a control motor fixedly connected to the outer wall of the main body of the mixing tank to drive the control disc to rotate.

[0008] Preferably, a dispersing shaft is rotatably connected inside the mixing tank body, two dispersing discs are fixedly mounted on the dispersing shaft, the second stirring blade is located between the two dispersing discs, and a dispersing motor that drives the dispersing shaft to rotate is fixedly installed on the top wall of the mixing tank body.

[0009] Preferably, the discharge port at the bottom of one of the mixing tank bodies is connected to another mixing tank body via a connecting pipe, and a conveying pump is installed on the connecting pipe; the discharge port of the other mixing tank body is connected to a discharge pipe, and a filter is installed in the discharge pipe.

[0010] Preferably, the main body of the mixing tank has a double-layer structure for its side walls and bottom walls, and an insulation layer is provided inside the double-layer structure.

[0011] Preferably, the mixing tank body extends through the working platform and is fixedly connected to the working platform at its middle section; a ladder is fixedly installed on one side of the working platform.

[0012] Preferably, a viscometer is installed at the observation port.

[0013] This utility model discloses the following technical effects: By setting two mixing tanks on the working platform to mix raw materials of different components separately, and then mixing the mixture from the two mixing tanks again, the mixing time is reduced. Simultaneously, a sleeve shaft and a second stirring blade are installed inside the mixing tank, rotating in the opposite direction to the stirring shaft. A drive assembly drives the first and second stirring blades to rotate in opposite directions, ensuring thorough mixing of the raw materials within the mixing tank, resulting in shorter mixing time and improved mixing efficiency. This utility model has a reasonable structure, is easy to operate, and can quickly mix raw materials with high mixing efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the stirring device of this utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of the mixing tank of this utility model;

[0017] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;

[0018] Figure 4 for Figure 2 A magnified view of a section at point B in the middle;

[0019] The components include: 1. Working platform; 2. Mixing tank body; 3. Mixing shaft; 4. First mixing blade; 5. Sleeve shaft; 6. Second mixing blade; 7. Observation port; 8. Feed inlet; 9. Discharge outlet; 10. Control box; 11. Rotary drum; 12. First bevel gear; 13. Second bevel gear; 14. Drive motor; 15. Support frame; 16. Control panel; 17. Lifting plate; 18. Control board; 19. Strip groove; 20. Connecting column; 21. Limiting rod; 22. Control motor; 23. Dispersion shaft; 24. Dispersion disc; 25. Dispersion motor; 26. Conveying pump; 27. Discharge pipe; 28. Filter; 29. ​​Insulation layer; 30. Viscometer. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] Reference Figure 1-4This invention provides a composite material mixing device, including a working platform 1. Two mixing tank bodies 2 are fixedly connected to the working platform 1. A stirring shaft 3 is rotatably connected inside each mixing tank body 2. A first stirring blade 4 is fixedly connected to the stirring shaft 3. A sleeve shaft 5 is rotatably connected inside the mixing tank body 2, sleeved on the outside of the stirring shaft 3 and rotating in the opposite direction to the stirring shaft 3. A second stirring blade 6 is fixedly connected to the periphery of the sleeve shaft 5. A drive assembly is installed in the mixing tank body 2 to drive the stirring shaft 3 and the sleeve shaft 5 to rotate. An observation port 7 is opened at the top of the mixing tank body 2, and a feed port 8 and a discharge port 9 are opened at the bottom of the mixing tank. By setting two mixing tank bodies 2 on the working platform 1 to mix raw materials of different components respectively, and then mixing the mixture from the two mixing tank bodies 2 again, the mixing time is reduced. At the same time, the sleeve shaft 5 and the second stirring blade 6, which rotate in the opposite direction to the stirring shaft 3, are set inside the mixing tank body 2. The drive assembly drives the first stirring blade 4 and the second stirring blade 6 to rotate in opposite directions, which can fully mix the raw materials in the mixing tank body 2, shorten the mixing time, and improve the mixing efficiency.

[0023] The optimized design includes a control box 10 fixedly mounted on the top of the mixing tank body 2. The top ends of the stirring shaft 3 and the sleeve shaft 5 pass through the top wall of the mixing tank body 2 and are located inside the control box 10. The top end of the stirring shaft 3 is rotatably connected to the top wall of the control box 10. A rotating drum 11 is fixedly connected to the periphery of the stirring shaft 3. A first bevel gear 12 is mounted on one end of the sleeve shaft 5 and on the periphery of the rotating drum 11. The first bevel gear 12 on the sleeve shaft 5 is located below another bevel gear. The two first bevel gears 12 are arranged opposite to each other. The rotating drum 11 is fixedly connected to the first bevel gear 12. A second bevel gear 13 is rotatably connected to the side wall of the control box 10. The second bevel gear 13 is located between the two first bevel gears 12 and meshes with the first bevel gear 12. A drive motor 14 is fixedly connected to the top of the control box 10. The output shaft of the drive motor 14 is fixedly connected to the stirring shaft 3. The drive motor 14 drives the stirring shaft 3 to rotate, which in turn drives the first stirring blade 4 to rotate. At the same time, the stirring shaft 3 drives the rotating drum 11 to rotate, and the rotating drum 11 drives the first bevel gear 12 to rotate. In turn, the second bevel gear 13 drives another bevel gear 12 to rotate, and the first bevel gear 12 drives the sleeve shaft 5 to rotate, thereby driving the second stirring blade 6 to rotate. Since the two first bevel gears 12 rotate in opposite directions, the second stirring blade 6 rotates in the opposite direction to the first stirring blade 4, thereby fully mixing the raw materials in the mixing tank body 2.

[0024] In a further optimized design, a support frame 15 is fixedly connected inside the control box 10. The first bevel gear 12, located below, is mounted on the support frame 15 and rotatably engages with it. The sleeve shaft 5 passes through the first bevel gear 12 and slides along its axis, with its top end sliding within the rotating drum 11. A control component that drives the sleeve shaft 5 to move up and down is installed inside the mixing tank body 2. The sleeve shaft 5 passes through the first bevel gear 12 and slides along its axis, allowing the first bevel gear 12 to drive the sleeve shaft 5 to rotate without affecting its vertical sliding.

[0025] The scheme is further optimized. The control components include a control panel 16 rotatably installed inside the mixing tank body 2, a lifting plate 17 rotatably connected to the circumference of the sleeve shaft 5, a control plate 18 fixedly connected to the side of the lifting plate 17 near the control panel 16, a horizontally arranged strip groove 19 opened on the control plate 18, a connecting column 20 rotatably connected to the side of the end face of the control panel 16, and the connecting column 20 slidingly located in the strip groove 19; a limit rod 21 is fixedly connected to the top wall of the mixing tank body 2, and the limit rod 21 is slidably installed through the lifting plate 17; a control motor 22 that drives the control panel 16 to rotate is fixedly connected to the outer wall of the mixing tank body 2. The control motor 22 drives the control disk 16 to rotate, which in turn drives the connecting column 20 on the control disk 16 to move. The connecting column 20 will undergo horizontal and vertical displacement as it rotates with the control disk 16. When horizontal displacement occurs, it slides in the strip groove 19. When vertical displacement occurs, it drives the lifting plate 17 to move up and down through the control plate 18, which in turn drives the sleeve shaft and the second stirring blade 6 to move up and down. This causes the second stirring blade 6 to move up and down during rotation, which fully stirs the raw materials in the mixing tank body 2.

[0026] In a further optimized design, a dispersing shaft 23 is rotatably connected inside the mixing tank body 2. Two dispersing discs 24 are fixedly mounted on the dispersing shaft 23, and a second stirring blade 6 is located between the two dispersing discs 24. A dispersing motor 25, which drives the dispersing shaft 23 to rotate, is fixedly installed on the top wall of the mixing tank body 2. The dispersing motor 25 drives the dispersing shaft 23 to rotate, which in turn drives the dispersing discs 24 to rotate. Furthermore, the dispersing discs 24 are metal discs with ratchet teeth, which can fully disperse the raw materials.

[0027] In a further optimized design, the discharge port 9 at the bottom of one mixing tank body 2 is connected to another mixing tank body 2 via a connecting pipe, on which a conveying pump 26 is installed. The discharge port 9 of the other mixing tank body 2 is connected to a discharge pipe 27, within which a filter 28 is installed. The conveying pump 26 transports the mixed raw materials from one mixing tank body 2 to the other mixing tank 2 for further mixing. By mixing the raw materials separately in the two mixing tank bodies 2 before mixing them together, thorough mixing of the raw materials can be ensured, effectively avoiding the problem of insufficient mixing caused by continuously adding raw materials during single-tank mixing.

[0028] The design is further optimized by incorporating a double-layer structure for the side and bottom walls of the mixing tank body 2, with an insulation layer 29 within the double-layer structure. This insulation layer ensures the temperature of the mixing tank body 2 during the mixing process, preventing temperature drops in winter from affecting the mixing effect, and also preventing excessively high temperatures in summer from causing reactions between internal raw materials that could negatively impact their quality.

[0029] The design was further optimized so that the main body 2 of the mixing tank runs through the working platform 1 and is fixedly connected to the working platform 1 in the middle; a ladder is fixedly installed on one side of the working platform 1. This allows workers to move to the top of the working platform 1 via the ladder, facilitating observation of the interior of the mixing tank 2 through the observation port 7.

[0030] The design has been further optimized by installing a viscometer 30 at observation port 7. This allows for real-time monitoring of the mixture's viscosity, facilitating timely adjustments.

[0031] The scheme has been further optimized by installing two raw material barrels under the working platform 1. The different raw materials in the two raw material barrels are transported to the two mixing tank bodies 2 for separate mixing.

[0032] The working process of this utility model is as follows: When in use, raw materials of different components are put into two different mixing tank bodies 2 for preliminary mixing. The drive motor 14 is started, and the drive motor 14 drives the stirring shaft 3 to rotate, which in turn drives the first stirring blade 4 to rotate. At the same time, the stirring shaft 3 drives the rotating drum 11 to rotate during the rotation. The rotating drum 11 drives the second bevel gear 13 to rotate through the first bevel gear 12, which in turn drives the other first bevel gear 12 to rotate in the opposite direction, thereby driving the sleeve shaft 5 to rotate in the opposite direction to the stirring shaft 3. The stirring shaft 3 drives the second stirring blade 6 to rotate. Simultaneously, the control motor 22 and the dispersion motor 25 are started. The control motor 22 drives the control disk 16 to rotate. During the rotation of the control disk 16, the connecting column 20 is displaced. When the connecting column 20 is displaced in the horizontal direction, it slides horizontally in the strip groove 19. When it is displaced in the vertical direction, the control plate 18 drives the lifting plate 17 to move up and down, which in turn drives the sleeve shaft 5 to move up and down, so that the second stirring blade 6 can move up and down during the rotation, which can fully mix the raw materials in the mixing tank body 2. After the raw materials in the two mixing tank bodies 2 are mixed evenly, the mixture in one mixing tank body 2 is transported to the other mixing tank body 2 for further mixing.

[0033] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A composite material stirring device, characterized by: The system includes a working platform (1), on which two mixing tank bodies (2) are fixedly connected. Each mixing tank body (2) is rotatably connected to a stirring shaft (3). A first stirring blade (4) is fixedly connected to the stirring shaft (3). A sleeve shaft (5) is rotatably connected to the mixing tank body (2). The sleeve shaft (5) is sleeved on the outside of the stirring shaft (3) and rotates in the opposite direction to the stirring shaft (3). A second stirring blade (6) is fixedly connected to the circumference of the sleeve shaft (5). The mixing tank body (2) is equipped with a drive assembly that drives the stirring shaft (3) and the sleeve shaft (5) to rotate. An observation port (7) is opened at the top of the mixing tank body (2). An inlet (8) and an outlet (9) are opened at the bottom of the mixing tank.

2. The composite material stirring device according to claim 1, characterized in that: The drive assembly includes a control box (10) fixedly installed on the top of the mixing tank body (2). The top ends of the stirring shaft (3) and the sleeve shaft (5) respectively penetrate the top wall of the mixing tank body (2) and are located inside the control box (10). The top end of the stirring shaft (3) is rotatably connected to the top wall of the control box (10). A rotating drum (11) is fixedly connected to the periphery of the stirring shaft (3). A first bevel gear (12) is installed on one end of the sleeve shaft (5) located in the control box (10) and on the periphery of the rotating drum (11). The first bevel gear (12) is located below the other bevel gear, and the two first bevel gears (12) are arranged opposite to each other. The rotating drum (11) is fixedly connected to the first bevel gear (12). The control box (10) is rotatably connected to the side wall of the second bevel gear (13). The second bevel gear (13) is located between the two first bevel gears (12) and meshes with the first bevel gear (12). The top of the control box (10) is fixedly connected to the drive motor (14), and the output shaft of the drive motor (14) is fixedly connected to the stirring shaft (3).

3. The composite material stirring device according to claim 2, characterized in that: A support frame (15) is fixedly connected inside the control box (10). The first bevel gear (12) located below is located on the support frame (15) and rotates with the support frame (15). The sleeve shaft (5) passes through the first bevel gear (12) and slides with the first bevel gear (12) along its axial direction. The top end of the sleeve shaft (5) slides inside the rotating drum (11). A control component that drives the sleeve shaft (5) to move up and down is installed inside the mixing tank body (2).

4. The composite material mixing device according to claim 3, characterized in that: The control assembly includes a control disc (16) rotatably disposed within the main body (2) of the mixing tank; a lifting plate (17) rotatably connected to the circumference of the sleeve shaft (5); a control plate (18) fixedly connected to the side of the lifting plate (17) near the control disc (16); a horizontally arranged strip groove (19) is provided on the control plate (18); a connecting column (20) rotatably connected to the side of the end face of the control disc (16); the connecting column (20) slidingly located within the strip groove (19); a limit rod (21) fixedly connected to the top wall of the main body (2); the limit rod (21) slidingly passing through the lifting plate (17); and a control motor (22) fixedly connected to the outer wall of the main body (2) to drive the control disc (16) to rotate.

5. The composite material stirring device according to claim 1, characterized in that: The mixing tank body (2) is rotatably connected to a dispersing shaft (23), and two dispersing discs (24) are fixedly installed on the dispersing shaft (23). The second stirring blade (6) is located between the two dispersing discs (24). A dispersing motor (25) that drives the dispersing shaft (23) to rotate is fixedly installed on the top wall of the mixing tank body (2).

6. The composite material mixing device according to claim 1, characterized in that: The discharge port (9) at the bottom of one of the mixing tank bodies (2) is connected to another mixing tank body (2) via a connecting pipe, and a conveying pump (26) is installed on the connecting pipe; the discharge port (9) of the other mixing tank body (2) is connected to a discharge pipe (27), and a filter (28) is installed in the discharge pipe (27).

7. The composite material mixing device according to claim 1, characterized in that: The side wall and bottom wall of the main body (2) of the mixing tank are double-layered, and a heat insulation layer (29) is provided inside the double-layered structure.

8. The composite material mixing device according to claim 1, characterized in that: The mixing tank body (2) passes through the working platform (1) and the middle part of the mixing tank body (2) is fixedly connected to the working platform (1); a ladder is fixedly installed on one side of the working platform (1).

9. The composite material stirring device according to claim 1, characterized in that: A viscometer (30) is installed at the observation port (7).

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