Gelatin strip pulverizing and granulating device

Abstract

The utility model discloses a gelatin strip smashing granulating device, including the box, the top surface intercommunication of box has the discharge bin, and the upper end intercommunication of discharge bin has the smashing bin, and the top surface of smashing bin is hinged with the feed bin door through the hinge, the outer wall fixed mounting of smashing bin has the smashing motor, and the output of smashing motor installs the smashing pole. In the utility model, through the plugging plate structure between the smashing equipment and the granulating equipment, the operator can adjust the discharging amount flexibly according to the actual situation after the gelatin strip is smashed, for example, when the particle is fine and the viscosity is big after the gelatin strip is smashed, the plugging plate opening can be reduced, and the material can slowly and uniformly enter the granulating equipment box, which effectively avoids the blockage phenomenon caused by the excessive discharging amount in the granulating equipment, greatly reduces the blockage frequency in the granulating process, greatly improves the granulating efficiency, reduces the equipment downtime cleaning time, and reduces the equipment wear and tear and production cost.

Description

Technical Field

[0001] This utility model relates to the field of gelatin production equipment technology, and in particular to a gelatin strip crushing and granulation device. Background Technology

[0002] In the gelatin production process, crushing and granulating gelatin strips is an important step, but traditional gelatin strip crushing and granulation equipment has many problems.

[0003] Existing pulverizing equipment directly feeds gelatin strips into the granulation stage after crushing, lacking effective control over the feed rate. Because gelatin has a certain viscosity, excessive feed after crushing easily causes blockages in the granulation equipment, affecting granulation efficiency and increasing equipment wear and production costs due to frequent cleaning. For example, in some common continuous pulverizing and granulating integrated equipment, the material is fed into the granulator all at once after crushing. When the granules formed from the crushed gelatin strips are relatively fine and viscous, blockages frequently occur at the granulator's feed inlet, mixing area, and granulation mold. In severe cases, the machine needs to be stopped for cleaning every 2-3 hours, significantly impacting production continuity. Secondly, regarding the granulation head, traditional equipment typically uses fixed-specification granulation heads. When producing gelatin granules of different sizes, it often requires replacing the entire granulation equipment or making complex modifications to the granulation head, which is cumbersome and costly. For instance, in some small gelatin production enterprises, switching from producing 3mm gelatin granules to producing 5mm granules presents a significant challenge. Because the granulation head cannot be easily replaced, companies need to spend tens of thousands of yuan to purchase new equipment for gelatin granules, which is extremely detrimental to the company's cost control and product diversification.

[0004] To address these shortcomings, we have proposed a gelatin strip crushing and granulation device. Utility Model Content

[0005] The purpose of this invention is to provide a gelatin strip crushing and granulation device to overcome the shortcomings of existing technologies.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a gelatin strip crushing and granulation device, comprising a box body, the top surface of which is connected to a feeding hopper, and the upper end of the feeding hopper is connected to a crushing hopper, and the top surface of the crushing hopper is hinged to a feeding hopper door, a crushing motor is fixedly installed on the outer wall of the crushing hopper, and a crushing rod is installed at the output end of the crushing motor, and a crushing blade is detachably installed on the crushing rod by bolts, a slot is provided on the inner wall of the feeding hopper, and a sealing plate is slidably connected inside the slot, and a pull rod is installed at one end of the sealing plate, a first drive motor is fixedly installed on the outer wall of the box body, and a spiral conveying blade is installed at the output end of the first drive motor extending into the interior of the box body, and a granulation head is threadedly connected to the other end of the box body, and a granulation hole is provided on the surface of the granulation head, a second drive motor is fixedly installed on the top surface of the box body, and a rotating column is installed at the output end of the second drive motor, and a cutting blade is installed on the rotating column, and the cutting blade is used in conjunction with the granulation head.

[0007] Preferably, a control switch is fixedly installed on the outer wall of the housing, and the control switch is electrically connected to the crushing motor, the first drive motor and the second drive motor through wires.

[0008] Preferably, the length of the slot is not less than 1.2 times the length of the sealing plate, and the width of the sealing plate is adapted to the width of the inner wall of the discharge bin, and the gap between the two is not greater than 2mm.

[0009] Preferably, a sealing strip is provided between the feed box door and the crushing chamber.

[0010] Preferably, the shredding blades are provided in multiples, and the multiple shredding blades are distributed in a ring array on the surface of the shredding rod.

[0011] Preferably, the granulation holes are provided in a plurality of manner, and the plurality of granulation holes are distributed in a ring array on the surface of the granulation head.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, a sealing plate structure is installed between the crushing equipment and the granulation equipment. The operator can flexibly adjust the feeding amount according to the actual situation after the gelatin strip is crushed. For example, when the gelatin strip is crushed into fine particles with high viscosity, the opening of the sealing plate can be reduced to allow the material to enter the granulation equipment box slowly and evenly. This effectively avoids clogging caused by excessive feeding amount in the granulation equipment. The clogging frequency during the granulation process is greatly reduced, which greatly improves the granulation efficiency, reduces equipment downtime for cleaning, and lowers equipment wear and production costs.

[0014] This invention features a replaceable pelletizing head design, allowing companies to produce gelatin granules of different sizes without replacing the entire equipment or making complex modifications. For example, when producing 3mm and 5mm gelatin granules, switching production on traditional equipment requires hours or even days of equipment replacement or modification time. The pelletizing head can be quickly replaced, enabling rapid switching between producing products of different particle sizes. This greatly improves production flexibility, allowing companies to adjust their product structure in a timely manner according to market demand and enhance their market competitiveness. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a gelatin strip crushing and granulation device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the external structure of a gelatin strip crushing and granulation device proposed in this utility model;

[0018] Figure 3 This is a three-dimensional view of the granulation head and granulation holes.

[0019] Legend:

[0020] 1. Housing; 2. Feeding bin; 3. Crushing bin; 4. Feeding box door; 5. Crushing motor; 6. Crushing rod; 7. Crushing blade; 8. Slot; 9. Sealing plate; 10. Pull rod; 11. First drive motor; 12. Screw conveyor blade; 13. Granulating head; 14. Granulating hole; 15. Second drive motor; 16. Rotating column; 17. Cutting blade; 18. Control switch. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0023] Please refer to Figure 1-3 A gelatin strip crushing and granulation device includes a housing 1, the top surface of which is connected to a feeding hopper 2, and the upper end of the feeding hopper 2 is connected to a crushing hopper 3. A feeding hopper door 4 is hinged to the top surface of the crushing hopper 3. A crushing motor 5 is fixedly installed on the outer wall of the crushing hopper 3, and a crushing rod 6 is installed at the output end of the crushing motor 5. Crushing blades 7 are detachably installed on the crushing rod 6 via bolts. A slot 8 is provided on the inner wall of the feeding hopper 2, and a sealing plate 9 is slidably connected inside the slot 8. One end of the sealing plate 9 is... The box 1 is equipped with a pull rod 10. A first drive motor 11 is fixedly installed on the outer wall of the box 1. The output end of the first drive motor 11 extends into the interior of the box 1 and is equipped with a spiral conveying blade 12. The other end of the box 1 is threadedly connected to a granulation head 13. A granulation hole 14 is opened on the surface of the granulation head 13. A second drive motor 15 is fixedly installed on the top surface of the box 1. A rotating column 16 is installed on the output end of the second drive motor 15. A cutting blade 17 is installed on the rotating column 16 and is used in conjunction with the granulation head 13.

[0024] After the equipment is started, the gelatin strip enters the crushing chamber 3 through the feed box door 4. The crushing motor 5 drives the crushing rod 6 and the crushing blades 7 installed on it to crush the gelatin strip. The crushed material falls into the feeding channel. At this time, the operator can adjust the size of the feeding channel opening by pulling the pull rod 10 according to the material characteristics, so as to make the sealing plate 9 slide along the slot 8 and precisely control the amount of material entering the granulation equipment. This prevents the equipment from being blocked due to excessive material feeding. When it is necessary to produce gelatin granules of different particle sizes, the original granulating head 13 can be removed and replaced with a granulating head 13 with a corresponding particle size granulating hole 14 by unscrewing the threaded connection according to the required particle size. The material is conveyed to the granulating head 13 by the spiral conveying blade 12. With the cooperation of the second drive motor 15 driving the rotating column 16 and the cutting blade 17, the production of gelatin granules of different particle sizes is completed.

[0025] In this embodiment: a control switch 18 is fixedly installed on the outer wall of the housing 1, and the control switch 18 is electrically connected to the crushing motor 5, the first drive motor 11 and the second drive motor 15 through wires.

[0026] Specifically, the common circuit connection structure will not be elaborated on here.

[0027] In this implementation scheme: the length of the slot 8 is not less than 1.2 times the length of the sealing plate 9, and the width of the sealing plate 9 is adapted to the width of the inner wall of the unloading bin 2, and the gap between the two is not greater than 2mm.

[0028] Specifically, this ensures that the gelatin raw material will not pass through the gap between the sealing plate 9 and the discharge bin 2.

[0029] In this implementation plan: a sealing strip is provided between the feed box door 4 and the crushing chamber 3.

[0030] Specifically, ensure airtightness during the crushing process to reduce dust pollution.

[0031] In this embodiment, multiple shredding blades 7 are provided, and the multiple shredding blades 7 are distributed in a ring array on the surface of the shredding rod 6.

[0032] Specifically, improve the pulverization effect and efficiency of gelatin.

[0033] In this embodiment, there are multiple granulation holes 14, and the multiple granulation holes 14 are distributed in a ring array on the surface of the granulation head 13.

[0034] Specifically, it can produce several gelatin granules at once, improving granulation efficiency.

[0035] Working principle: After the equipment is started, the gelatin strip enters the crushing chamber 3 through the feed box door 4. The crushing motor 5 drives the crushing rod 6 and the crushing blades 7 installed on it to crush the gelatin strip. The crushed material falls into the feeding channel. At this time, the operator can adjust the size of the feeding channel opening by pulling the pull rod 10 according to the material characteristics, so as to make the sealing plate 9 slide along the slot 8 and precisely control the amount of material entering the granulation equipment. This prevents the granulation equipment from being blocked due to excessive material feeding. When it is necessary to produce gelatin granules of different particle sizes, the original granulating head 13 can be removed and replaced with a granulating head 13 with a corresponding particle size granulation hole 14 by unscrewing the threaded connection according to the required particle size. The material is conveyed to the granulating head 13 by the spiral conveyor blade 12. With the cooperation of the second drive motor 15 driving the rotating column 16 and the cutting blade 17, the production of gelatin granules of different particle sizes is completed.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A gelatin strip pulverization granulator comprising a box (1), characterized in that, The top surface of the box (1) is connected to the feeding bin (2), and the upper end of the feeding bin (2) is connected to the crushing bin (3). The top surface of the crushing bin (3) is hinged to the feeding bin door (4). The outer wall of the crushing bin (3) is fixedly installed with a crushing motor (5), and the output end of the crushing motor (5) is installed with a crushing rod (6). The crushing rod (6) is detachably installed with crushing blades (7) by bolts. The inner wall of the feeding bin (2) is provided with a slot (8), and a sealing plate (9) is slidably connected inside the slot (8). A pull rod (10) is installed at one end of the sealing plate (9). A first drive motor (11) is fixedly installed on the outer wall of the box (1), and the output end of the first drive motor (11) extends into the interior of the box (1) and is equipped with a spiral conveying blade (12). The other end of the box (1) is threadedly connected to a granulation head (13), and the surface of the granulation head (13) is provided with a granulation hole (14). A second drive motor (15) is fixedly installed on the top surface of the box (1), and a rotating column (16) is installed at the output end of the second drive motor (15). A cutting blade (17) is installed on the rotating column (16), and the cutting blade (17) is used in conjunction with the granulation head (13).

2. The gelatin strip crushing and granulation device according to claim 1, characterized in that, A control switch (18) is fixedly installed on the outer wall of the housing (1), and the control switch (18) is electrically connected to the crushing motor (5), the first drive motor (11), and the second drive motor (15) through wires.

3. The gelatin strip pulverizing and granulating apparatus according to claim 1, wherein The length of the slot (8) is not less than 1.2 times the length of the sealing plate (9), and the width of the sealing plate (9) is adapted to the width of the inner wall of the discharge bin (2), and the gap between the two is not greater than 2mm.

4. The gelatin strip pulverizing and granulating apparatus according to claim 1, wherein A sealing strip is provided between the feed box door (4) and the crushing chamber (3).

5. The gelatin strip pulverizing and granulating apparatus according to claim 1, wherein The crushing blades (7) are provided in multiples, and the multiple crushing blades (7) are distributed in a ring array on the surface of the crushing rod (6).

6. The gelatin strip pulverizing and granulating apparatus according to claim 1, wherein The granulation holes (14) are provided in multiple ways, and the multiple granulation holes (14) are distributed in a ring array on the surface of the granulation head (13).

Images