A vulcanization apparatus for rubber product processing

By designing a rubber product vulcanizing equipment with a pull-out loading and unloading system and a temperature-controlled spray head, the problems of poor performance under uncontrollable temperature conditions and cumbersome manual operation of traditional vulcanizing equipment have been solved, achieving a simple and fast vulcanization process.

CN224374631UActive Publication Date: 2026-06-19YUNNAN ZHENDAO TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN ZHENDAO TECHNOLOGY CO LTD
Filing Date
2025-04-07
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Traditional vulcanization treatment of rubber products is ineffective under uncontrollable temperature conditions, and manual loading and unloading is cumbersome.

Method used

A vulcanizing device for rubber product processing was designed, which adopts a pull-out loading and unloading structure, combined with temperature control and uniform spray head. The spraying of vulcanizing liquid and the heating of heating tube are controlled by the control panel to achieve the vulcanization reaction at a specified temperature.

Benefits of technology

It simplifies the loading and unloading operations of rubber products and improves the uniformity and efficiency of vulcanization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of vulcanization equipment for rubber product processing, it is related to rubber product processing field, including support base plate, the bottom surface of support base plate is symmetrically fixedly connected with bottom cushion block, the top surface of support base plate is fixedly connected with fixed top block horizontally, the top end of fixed top block is fixedly connected with processing jar body horizontally, one end of processing jar body is buckled with sealing cover plate, the side of sealing cover plate is provided with handle bar, the top surface of support base plate is vertically fixedly connected with storage top box, the side of storage top box is fixedly connected with control panel, the side of storage top box is fixedly inserted with feed pipe body horizontally, the inboard of processing jar body is fixedly provided with processing inner layer, the inboard wall of processing inner layer is fixedly embedded with heating pipe body, adopt pull type up and down feeding operation structure to make it easy and fast to operate, and under the combination of temperature control and uniform spraying structure, make rubber vulcanization processing more efficient and comprehensive.
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Description

Technical Field

[0001] This utility model relates to the field of rubber product processing technology, specifically a vulcanization equipment for rubber product processing. Background Technology

[0002] Rubber products refer to the activities of producing various rubber products using natural and synthetic rubber as raw materials, and also include rubber products produced from recycled waste rubber. The output of synthetic rubber has far exceeded that of natural rubber, with styrene-butadiene rubber (SBR) being the most produced.

[0003] When processing rubber products, vulcanization is required. Traditional vulcanization involves spraying vulcanizing liquid onto the outside of the rubber. However, the uncontrolled temperature results in poor vulcanization and affects subsequent vulcanization processes. Furthermore, manual stacking makes loading and unloading cumbersome. Summary of the Invention

[0004] The purpose of this utility model is to provide a vulcanization equipment for processing rubber products, so as to solve the problem mentioned in the background art that when processing rubber products, vulcanization treatment is required. The traditional vulcanization treatment is carried out by spraying vulcanizing liquid onto the outside of the rubber. However, the vulcanization effect is not good under the structure of uncontrolled temperature, which affects the subsequent vulcanization processing operation. The manual stacking makes the loading and unloading of materials cumbersome.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A vulcanizing device for processing rubber products includes a supporting base plate. A base pad is symmetrically threaded to the bottom surface of the supporting base plate. A fixing top block is horizontally fixed to the top surface of the supporting base plate. A processing tank is horizontally fixed to the top of the fixing top block. A sealing cover is fastened to one end of the processing tank. A handle is provided on one side of the sealing cover. A storage top box is vertically fixed to the top surface of the supporting base plate. A control panel is fixedly snapped to one side of the storage top box. A feed pipe is horizontally inserted into one side of the storage top box. A processing inner layer is fixedly provided on the inner side of the processing tank, and the inner wall of the processing inner layer is fixedly embedded with… The tank has a heating tube. An extended inner tube is horizontally fixedly inserted into the inner side of the processing tank. Spray heads are uniformly fixedly installed on the bottom surface of the extended inner tube. Fastening blocks are symmetrically fixedly installed on the inner side of the opening of the processing tank. Limiting grooves are horizontally symmetrically opened on the inner side of the inner processing layer. Supporting side rods are horizontally symmetrically installed on the inner side of the processing tank. A holding mesh box is horizontally fixedly connected between the supporting side rods. A limiting block is horizontally fixedly welded to one side of the supporting side rod. A mating groove is symmetrically opened on the outer side of the sealing cover. A control main board is fixedly snapped into the inner side of the control panel. A suction pump is fixedly installed on the inner bottom surface of the storage top box.

[0007] In a preferred embodiment of this utility model, the number of bottom pads is four, and the four bottom pads are fixedly connected to the bottom surface of the support base plate near the four corner screw holes by the screws on the top surface. The bottom surface of the fixed top block is horizontally fixedly connected to the center line of the top surface of the support base plate.

[0008] In a preferred embodiment of the present invention: the interior of the processing tank is provided with a heat insulation layer structure, and one end of the processing tank is open. A sealing cover is snapped onto the inner side of the open end of the processing tank, a handle is fixedly installed at the center groove position on the side of the sealing cover, and a storage top box is fixedly connected to one end of the top surface of the supporting base plate.

[0009] In a preferred embodiment of this utility model: the control panel and the control motherboard are electrically connected to each other, the heating tube is fixedly installed in a spiral shape on the inner wall of the inner processing layer, and the heating tube and the control motherboard are electrically connected to each other, and the extended inner tube is horizontally fixedly inserted into the inner side of the processing tank near the top surface.

[0010] In a preferred embodiment of this utility model: the spray heads are arranged horizontally in a straight line at the bottom of the extended inner tube, the side of the fastening block is correspondingly snapped into the inner side of the mating groove, the limiting inner grooves are arranged in parallel with each other, the supporting side rods are arranged in parallel with each other, and one side of the supporting side rod is horizontally connected to the opening side of the limiting inner groove, the side of the holding net box is fixedly connected to the side of the supporting side rod, and the top surface of the holding net box is open.

[0011] In a preferred embodiment of this utility model: the limiting block is horizontally fixed at one end of the side of the supporting side rod, and the side of the limiting block is horizontally engaged with the inner side of the limiting inner groove, and the output end of the extraction pump is extended and fixedly connected to one end of the extension inner tube.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention involves pulling the sealing cover outward by gripping the handle, causing the side limiting block to move horizontally along the limiting inner groove. This allows the supporting side rod to extend the holding mesh box from one opening of the processing tank. After the rubber material is placed into the holding mesh box, the sealing cover is pushed and sealed inside the opening of the processing tank. The fastening block is engaged inside the mating groove to form a fixed installation. After setting the control panel, the main board controls the extraction pump to draw the vulcanizing liquid from the storage top box into the extension inner tube. Multiple spray nozzles spray the vulcanizing liquid downward onto the surface of the rubber material. After the internal heating tube heats to the specified temperature, the inside of the processing tank reaches the specified temperature for the vulcanization reaction. The external feed pipe can add material to the storage top box in real time to meet the needs. The pull-out loading and unloading structure makes operation simple and quick, and the combination of temperature control and uniform spraying structure makes the rubber vulcanization process more efficient and comprehensive. Attached Figure Description

[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0015] Figure 1 A three-dimensional structural diagram of a vulcanizing equipment for processing rubber products;

[0016] Figure 2 A structural schematic diagram showing the connection details of a front cross-section of a vulcanizing equipment for rubber product processing;

[0017] Figure 3 A structural schematic diagram showing the connection details of a side cross-sectional view of the processing tank of a vulcanizing equipment for rubber product processing;

[0018] Figure 4 A top-view cross-sectional structural diagram showing the connection details of a cage for a vulcanizing device used in rubber product processing.

[0019] Figure 5 This is a structural schematic diagram showing the connection details of the storage top box of a vulcanizing equipment for processing rubber products, viewed from the side.

[0020] In the diagram: 1. Support base plate; 2. Base pad block; 3. Fixed top block; 4. Processing tank; 5. Sealing cover plate; 6. Handle lever; 7. Storage top box; 8. Control panel; 9. Feed pipe; 10. Processing inner layer; 11. Heating pipe; 12. Extension inner pipe; 13. Spray head; 14. Fastening block; 15. Limiting inner groove; 16. Support side rod; 17. Container box; 18. Limiting block; 19. Matching groove; 20. Control main board; 21. Extraction pump. Detailed Implementation

[0021] Please see Figure 1 In this embodiment of the present invention, a vulcanizing device for processing rubber products includes a supporting base plate 1. A bottom pad 2 is symmetrically threadedly fixed to the bottom surface of the supporting base plate 1. A fixing top block 3 is horizontally fixed to the top surface of the supporting base plate 1. There are four bottom pads 2, each threadedly fixed to the bottom surface of the supporting base plate 1 near the four corner screw holes via screws on the top surface. The bottom surface of the fixing top block 3 is horizontally fixed to the center line of the top surface of the supporting base plate 1. A processing tank 4 is horizontally fixed to the top of the fixing top block 3. One end of the processing tank 4 is fastened with a... A sealing cover plate 5 is provided, and a handle 6 is provided on one side of the sealing cover plate 5. A storage top box 7 is vertically fixedly connected to the top surface of the supporting base plate 1. The interior of the processing tank 4 is provided with a heat insulation layer structure, and one end of the processing tank 4 is open. The sealing cover plate 5 is snapped onto the inner side of the open end of the processing tank 4. The handle 6 is fixedly located at the center groove position on the side of the sealing cover plate 5. The storage top box 7 is fixedly connected to one end of the top surface of the supporting base plate 1. A control panel 8 is fixedly snapped onto one side of the storage top box 7. A feed pipe 9 is horizontally fixedly inserted into one side of the storage top box 7.

[0022] Please see Figure 2-5In this embodiment of the present invention, a vulcanizing device for processing rubber products includes a processing inner layer 10 fixedly disposed on the inner side of the processing tank 4, a heating tube 11 fixedly embedded in the inner wall of the processing inner layer 10, an extension inner tube 12 horizontally fixedly inserted into the inner side of the processing tank 4, a control panel 8 and a control main board 20 being electrically connected to each other, and the heating tube 11 being spirally fixedly disposed on the inner wall of the processing inner layer 10, and the heating tube 11 and the control main board 20 being electrically connected to each other. The extended inner tube 12 is horizontally fixedly inserted into the inner side of the treatment tank 4 near the top surface. Spray heads 13 are evenly fixedly installed on the bottom surface of the extended inner tube 12. Fastening blocks 14 are symmetrically fixedly installed on the inner side of the opening of the treatment tank 4. Limiting grooves 15 are horizontally symmetrically opened on the inner side of the inner treatment layer 10. Supporting side rods 16 are horizontally symmetrically installed on the inner side of the treatment tank 4. A holding mesh box 17 is horizontally fixedly connected between the supporting side rods 16. The spray heads 13 are in a straight line. The horizontally arranged components are positioned at the bottom surface of the extended inner tube 12. The side of the fastening block 14 is correspondingly snapped onto the inner side of the mating groove 19. The limiting inner grooves 15 are arranged parallel to each other. The supporting side rods 16 are arranged parallel to each other, and one side of the supporting side rod 16 is horizontally joined to the opening side of the limiting inner groove 15. The side of the holding net box 17 is fixedly connected to the side of the supporting side rod 16, and the top surface of the holding net box 17 is open. One side of the supporting side rod 16... A limiting block 18 is fixedly welded horizontally on one side. A mating groove 19 is symmetrically opened on the outer side of the sealing cover plate 5. A control main board 20 is fixedly snapped onto the inner side of the control panel 8. A pump 21 is fixedly installed on the inner bottom surface of the storage top box 7. The limiting block 18 is horizontally fixedly installed at one end of the side of the support rod 16, and the side of the limiting block 18 is horizontally snapped onto the inner side of the limiting inner groove 15. The output end of the pump 21 is extended and fixedly connected to one end of the extension inner tube 12.

[0023] The working principle of this utility model is as follows:

[0024] After grasping the handle 6, pull the sealing cover 5 outward to move the side limit block 18 horizontally along the limit inner groove 15. This allows the support side rod 16 to drive the holding mesh box 17 to extend out from one opening of the processing tank 4. After the rubber material is put into the holding mesh box 17, push the sealing cover 5 to seal it inside the opening of the processing tank 4. The snap-fit ​​block 14 is snapped into the mating groove 19 to form a fixed installation. After setting the control panel 8, the control board 20 controls the extraction pump 21 to draw the vulcanizing liquid inside the storage top box 7 into the extension inner tube 12. Under the spray of multiple spray nozzles 13, the vulcanizing liquid is sprayed downward onto the surface of the rubber material. After the internal heating tube 11 heats to the specified temperature, the internal temperature of the processing tank 4 is reached for the vulcanization reaction. The external feed pipe 9 can add materials to the storage top box 7 in real time to meet the needs.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A vulcanization apparatus for rubber product processing, comprising a support base plate (1), characterized in that, The bottom surface of the supporting base plate (1) is symmetrically threaded and fixedly connected to a bottom pad block (2). The top surface of the supporting base plate (1) is horizontally fixedly connected to a fixing top block (3). The top of the fixing top block (3) is horizontally fixedly connected to a processing tank (4). One end of the processing tank (4) is fastened with a sealing cover plate (5). A handle (6) is provided on one side of the sealing cover plate (5). The top surface of the supporting base plate (1) is vertically fixedly connected to a storage top box (7). A control panel (8) is fixedly snapped onto one side of the storage top box (7). A feed pipe (9) is horizontally fixedly inserted into one side of the storage top box (7). A processing inner layer (10) is fixedly provided on the inner side of the processing tank (4). A heating tube (11) is fixedly embedded in the inner wall of the processing inner layer (10). The processing tank (4) An extension inner tube (12) is horizontally fixedly inserted into the inner side. Spray heads (13) are uniformly fixedly installed on the bottom surface of the extension inner tube (12). Fastening blocks (14) are symmetrically fixedly installed on the inner side of the opening of the treatment tank (4). Limiting grooves (15) are horizontally symmetrically opened on the inner side of the treatment inner layer (10). Supporting side rods (16) are horizontally symmetrically installed on the inner side of the treatment tank (4). A holding mesh box (17) is horizontally fixedly connected between the supporting side rods (16). A limiting block (18) is horizontally fixedly welded on one side of the supporting side rod (16). A mating groove (19) is symmetrically opened on the outer side of the sealing cover plate (5). A control main board (20) is fixedly snapped into the inner side of the control panel (8). A pump (21) is fixedly installed on the bottom surface of the inner side of the storage top box (7).

2. The vulcanizing apparatus for rubber product processing according to claim 1, characterized by The number of the bottom pads (2) is four, and the four bottom pads (2) are fixedly connected to the bottom surface of the support base plate (1) near the four corner screw holes by the screws on the top surface. The bottom surface of the fixed top block (3) is horizontally fixedly connected to the center line of the top surface of the support base plate (1).

3. The vulcanizing apparatus for rubber product processing according to claim 1, characterized by The processing tank (4) is provided with a heat insulation layer structure inside, and one end of the processing tank (4) is open. The sealing cover (5) is snapped on the inner side of the open end of the processing tank (4). The handle (6) is fixedly installed at the center channel position on the side of the sealing cover (5). The storage top box (7) is fixedly connected to one end of the top surface of the support base plate (1).

4. The vulcanizing apparatus for rubber product processing according to claim 1, characterized by The control panel (8) and the control motherboard (20) are electrically connected to each other. The heating tube (11) is fixedly installed in a spiral shape on the inner wall of the processing inner layer (10). The heating tube (11) and the control motherboard (20) are electrically connected to each other. The extension inner tube (12) is horizontally fixedly inserted into the inner side of the processing tank (4) near the top surface.

5. The vulcanizing apparatus for rubber product processing according to claim 1, characterized by The spray heads (13) are arranged horizontally in a straight line on the bottom surface of the extension inner tube (12). The side of the fastening block (14) is correspondingly snapped into the inner side of the mating groove (19). The limiting inner grooves (15) are arranged in parallel with each other. The supporting side rods (16) are arranged in parallel with each other. One side of the supporting side rod (16) is horizontally connected to the opening side of the limiting inner groove (15). The side of the net box (17) is fixedly connected to the side of the supporting side rod (16). The top surface of the net box (17) is open.

6. The vulcanizing apparatus for rubber product processing according to claim 1, characterized by The limiting block (18) is horizontally fixed at one end of the side of the support rod (16), and the side of the limiting block (18) is horizontally engaged with the inner side of the limiting inner groove (15). The output end of the extraction pump (21) is extended and fixedly connected to one end of the extension inner tube (12).