A progressive film removal quartz plate forming device

Abstract

This invention provides a progressive demolding quartz slab forming device, comprising: an operating base, an extrusion assembly on the top of the operating base, an installation assembly on the top of the operating base, a forming assembly outside the installation assembly, a drive assembly on the left side of the forming assembly, and a floating assembly inside the forming assembly. This invention provides a progressive demolding quartz slab forming device, which provides a stable support foundation through the operating base; the extrusion assembly and the forming assembly work together to apply pressure to the raw material, ensuring the density of the formed slab; the installation assembly facilitates quick disassembly and maintenance of the forming assembly, reducing maintenance difficulty; the drive assembly drives the floating assembly to rotate, enabling it to smoothly push out the quartz slab formed inside the forming assembly. The coordinated action of these components effectively improves the stability, maintainability, and demolding efficiency of the device.

Description

Technical Field

[0001] This utility model relates to the field of quartz slab demolding technology, and in particular to a quartz slab forming device for progressive demolding. Background Technology

[0002] Quartz stone slabs are high-performance artificial stone made from 90%-95% quartz sand or quartz particles as the main raw material, combined with 5%-8% resin binder (such as unsaturated polyester resin) and a small amount of inorganic pigments and additives. The process involves mixing, vacuum compression, and vibration compaction. It features high hardness, wear resistance, good toughness, and customizable colors, making it widely used in architectural decoration, home kitchens and bathrooms. Its production involves processes such as raw material mixing, molding, and demolding.

[0003] Currently, the mainstream approach is to use a progressive demolding process, which achieves demolding of the sheet material through phased actions such as ejection and pushing / pulling (e.g., pre-loosening, gradual lifting, and complete detachment). However, the traditional method relies on multiple sets of transmission mechanisms to execute sequentially, which is not only cumbersome for personnel to operate and prone to long demolding cycles due to the complexity of the process, but also prone to delays in action connection or parameter deviations due to human error, further affecting production efficiency and sheet material quality.

[0004] Therefore, it is necessary to provide a progressively delaminated quartz slab forming device to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a progressively removing quartz slab forming device, which solves the problems of cumbersome operation, long cycle time, and easy operation error of traditional multi-group transmission mechanisms.

[0006] To solve the above-mentioned technical problems, the present invention provides a progressive film removal quartz slab forming device, comprising: an operating base, an extrusion component disposed on the top of the operating base, an installation component disposed on the top of the operating base, a forming component disposed outside the installation component, a driving component disposed on the left side of the forming component, and a floating component disposed inside the forming component.

[0007] Preferably, the mounting assembly includes mounting members symmetrically mounted on the top of the operating base. A stud is fixedly connected to the top of the mounting member, and a support nut is threadedly connected to the outer surface of the stud. An annular rubber pad is fixedly connected to the top of the support nut, and a mounting block is provided on the top of the annular rubber pad. The stud passes through the mounting block and extends to its exterior, and a locking nut is threadedly connected to the top of the stud.

[0008] Preferably, the molding component includes a molding frame, the outside of which is fixedly connected to the outside of the mounting block, and limit blocks are symmetrically fixedly connected to the inner wall of the molding frame. A vertical rod is slidably connected inside the limit block, the vertical rod passes through the limit block and extends to its outside, a molding plate is fixedly connected to the top of the vertical rod, the outside of the molding plate is slidably connected to the inside of the molding frame, and a limiting block is fixedly connected to the bottom of the vertical rod.

[0009] Preferably, the drive assembly includes a main rotating cam assembly and a motor. The main rotating cam assembly is disposed inside the molding frame, passes through the molding frame and extends to the outside. A drive wheel is fixedly connected to the outer surface of the main rotating cam assembly. A rotating gear is fixedly connected to the left end of the main rotating cam assembly. The motor is installed on the left side of the molding frame. A transmission gear is fixedly connected to the output end of the motor. The outer surface of the transmission gear meshes with the outer surface of the rotating gear. The outer surface of the main rotating cam assembly is slidably connected to the bottom of the molding plate.

[0010] Preferably, the floating component includes a central cam assembly and an auxiliary cam assembly. The central cam assembly is disposed inside the molding frame, penetrates the molding frame, and extends to its outside. The outer surface of the central cam assembly is slidably connected to the bottom of the molding plate. A double-groove pulley is fixedly connected to the left end of the central cam assembly. Two synchronous belt components for transmitting power are symmetrically arranged inside the double-groove pulley. The inner side of the other end of one of the synchronous belt components is drively connected to the outer surface of the drive wheel component. The auxiliary cam assembly is disposed inside the molding frame, penetrates the molding frame, and extends to its outside. The outer surface of the auxiliary cam assembly is slidably connected to the bottom of the molding plate. An auxiliary wheel component is fixedly connected to the left end of the auxiliary cam assembly. The inner side of the other end of the synchronous belt component is drively connected to the outer surface of the auxiliary wheel component.

[0011] Preferably, the operating base is provided with an auxiliary component on its exterior. The auxiliary component includes a support column and a control panel. The support column is symmetrically installed at the bottom of the operating base. A horizontal block is fixedly connected to the inner side of the support column. A triangular bracket is fixedly connected to the front and back of the support column. The control panel is installed on the front of the operating base.

[0012] Compared with related technologies, the progressive film removal quartz slab forming device provided by this utility model has the following beneficial effects:

[0013] This invention provides a progressive demolding quartz slab forming device. The operating base provides a stable support foundation; the extrusion component works in conjunction with the forming component to apply pressure to the raw material, ensuring the density of the formed slab; the installation component facilitates quick disassembly and maintenance of the forming component, reducing maintenance difficulty; the drive component drives the floating component to rotate, enabling it to smoothly push out the quartz slab formed inside the forming component. The synergistic effect of all components effectively improves the stability, maintainability, and demolding efficiency of the device. Attached Figure Description

[0014] Figure 1 A schematic diagram of a preferred embodiment of the quartz slab forming device for progressive film removal provided by this utility model;

[0015] Figure 2 for Figure 1 The enlarged schematic diagram of part A shown below;

[0016] Figure 3 for Figure 1 The side sectional view shown is shown below;

[0017] Figure 4 for Figure 3 The enlarged schematic diagram of section B is shown below;

[0018] Figure 5 for Figure 1 The diagram shown is a top view.

[0019] Figure 6 for Figure 5 The enlarged schematic diagram of section C is shown below;

[0020] Figure 7 for Figure 5 The enlarged schematic diagram of part D is shown.

[0021] The diagram is labeled as follows: 1. Operating base; 11. Extrusion assembly; 2. Mounting assembly; 21. Mounting piece; 22. Stud; 23. Support nut; 24. Annular rubber pad; 25. Mounting block; 26. Locking nut; 3. Molding assembly; 31. Molding frame; 32. Limiting block; 33. Vertical rod; 34. Molding plate; 35. Restricting block; 4. Drive assembly; 41. Main rotating cam assembly; 42. Motor; 43. Drive wheel; 44. Rotating gear; 45. Transmission gear; 5. Floating assembly; 51. Intermediate rotating cam assembly; 52. Auxiliary rotating cam assembly; 53. Double groove pulley; 54. Synchronous belt; 55. Auxiliary rotating wheel; 6. Auxiliary assembly; 61. Support column; 62. Control panel; 63. Horizontal block; 64. Triangular bracket. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 ,in, Figure 1 A schematic diagram of a preferred embodiment of the quartz slab forming device for progressive film removal provided by this utility model; Figure 2 for Figure 1 The enlarged schematic diagram of part A shown below; Figure 3 for Figure 1 The side sectional view shown is shown below; Figure 4 for Figure 3 The enlarged schematic diagram of section B is shown below; Figure 5 for Figure 1 The diagram shown is a top view. Figure 6 for Figure 5 The enlarged schematic diagram of section C is shown below; Figure 7 for Figure 5 The enlarged schematic diagram of part D is shown. The progressive film removal quartz slab forming device includes: an operating base 1, an extrusion component 11 disposed on the top of the operating base 1, an installation component 2 disposed on the top of the operating base 1, a forming component 3 disposed outside the installation component 2, a driving component 4 disposed on the left side of the forming component 3, and a floating component 5 disposed inside the forming component 3.

[0024] The mounting assembly 2 includes a mounting member 21, which is symmetrically mounted on the top of the operating base 1. A stud 22 is fixedly connected to the top of the mounting member 21. A support nut 23 is threadedly connected to the outer surface of the stud 22. An annular rubber pad 24 is fixedly connected to the top of the support nut 23. A mounting block 25 is provided on the top of the annular rubber pad 24. The stud 22 passes through the mounting block 25 and extends to its outside. A locking nut 26 is threadedly connected to the top of the stud 22.

[0025] The mounting components 21 are symmetrically installed on the top of the operating base 1 as a basic support structure; the studs 22 are fixed to the top of the mounting components 21, providing vertical guidance and installation reference for the mounting blocks 25; the support nut 23 is threaded to the studs 22, and the support height of the mounting blocks 25 can be adjusted by rotation, and the annular rubber pad 24 on its top increases the stability of the mounting blocks 25; the mounting blocks 25 are sleeved on the studs 22 to fix the molding components 3; the locking nut 26 is screwed on the top of the studs 22 to press and fix the mounting blocks 25. Through the cooperation of the support nut 23 and the locking nut 26, the molding components 3 can be quickly disassembled and the position adjusted, improving the convenience of equipment maintenance and installation stability.

[0026] The molding component 3 includes a molding frame 31, the outside of which is fixedly connected to the outside of the mounting block 25. Limiting blocks 32 are symmetrically fixedly connected to the inner wall of the molding frame 31. A vertical rod 33 is slidably connected inside the limiting block 32. The vertical rod 33 passes through the limiting block 32 and extends to its outside. A molding plate 34 is fixedly connected to the top of the vertical rod 33. The outside of the molding plate 34 is slidably connected to the inside of the molding frame 31. A limiting block 35 is fixedly connected to the bottom of the vertical rod 33.

[0027] The forming frame 31 is securely connected to the operating base 1 via the mounting block 25, forming the basic chamber for quartz slab forming. Symmetrically distributed limiting blocks 32 on the inner wall provide sliding guidance for the vertical rod 33, ensuring its accuracy and stability during vertical lifting. The forming plate 34 at the top of the vertical rod 33 can slide within the forming frame 31, working in conjunction with the extrusion assembly 11 to apply pressure to the raw material, completing the compaction and forming process of the quartz slab. Meanwhile, the limiting block 35 at the bottom restricts the upward displacement of the vertical rod 33, preventing excessive ejection of the forming plate 34 that could damage the equipment or cause uncontrolled demolding. Simultaneously, in conjunction with the drive assembly 4 and the floating assembly 5, it ensures a smooth and orderly demolding process for the quartz slab.

[0028] The drive assembly 4 includes a main rotating cam assembly 41 and a motor 42. The main rotating cam assembly 41 is disposed inside the molding frame 31, passes through the molding frame 31 and extends to the outside. A drive wheel 43 is fixedly connected to the outer surface of the main rotating cam assembly 41. A rotating gear 44 is fixedly connected to the left end of the main rotating cam assembly 41. The motor 42 is installed on the left side of the molding frame 31. A transmission gear 45 is fixedly connected to the output end of the motor 42. The outer surface of the transmission gear 45 meshes with the outer surface of the rotating gear 44. The outer surface of the main rotating cam assembly 41 is slidably connected to the bottom of the molding plate 34.

[0029] The motor 42 transmits power to the main rotary cam assembly 41 through the transmission gear 45 at its output end, which meshes with the rotating gear 44, causing it to rotate within the molding frame 31. The drive wheel 43 on the outer surface of the main rotary cam assembly 41 cooperates with the floating assembly 5, providing rotational power and enabling synchronized movement of the floating assembly 5. As the main rotary cam assembly 41 rotates, its outer surface slides in contact with the bottom of the molding plate 34, and the change in the cam curve propels the molding plate 34 to gradually rise along the axis of the vertical rod 33, completing the demolding process of the quartz slab.

[0030] The floating component 5 includes a central cam assembly 51 and an auxiliary cam assembly 52. ​​The central cam assembly 51 is disposed inside the molding frame 31, passes through the molding frame 31 and extends to its outside. The outer surface of the central cam assembly 51 is slidably connected to the bottom of the molding plate 34. A double-groove pulley 53 is fixedly connected to the left end of the central cam assembly 51. Two synchronous belt components 54 for transmitting power are symmetrically arranged inside the double-groove pulley 53. The inner side of the other end of one of the synchronous belt components 54 is connected to the outer surface of the drive wheel component 43. The auxiliary cam assembly 52 is disposed inside the molding frame 31, passes through the molding frame 31 and extends to its outside. The outer surface of the auxiliary cam assembly 52 is slidably connected to the bottom of the molding plate 34. An auxiliary wheel component 55 is fixedly connected to the left end of the auxiliary cam assembly 52. ​​The inner side of the other end of the synchronous belt component 54 is connected to the outer surface of the auxiliary wheel component 55.

[0031] The intermediate cam assembly 51, the auxiliary cam assembly 52, and the drive assembly 4 work in concert: the motor 42 drives the transmission gear 45 to rotate the rotating gear 44, causing the main cam assembly 41 to rotate. The drive wheel 43 on its outer surface drives the double-groove pulley 53 to rotate via the synchronous belt 54, thereby driving the intermediate cam assembly 51 to rotate synchronously. At the same time, another synchronous belt 54 transmits power to the auxiliary wheel 55, driving the auxiliary cam assembly 52 to rotate. The outer surfaces of the intermediate cam assembly 51 and the auxiliary cam assembly 52 slide in contact with the bottom of the forming plate 34. Through the linkage of the two cams, the rotational motion is converted into a progressive thrust on the forming plate 34, achieving multi-dimensional force balance during the demolding process of the quartz slab. This avoids the tilting or stress concentration problems that may occur with a single cam drive, ensuring smooth and precise demolding action, and improving the forming quality and demolding efficiency of the slab.

[0032] An auxiliary component 6 is provided on the outside of the operating base 1. The auxiliary component 6 includes a support column 61 and a control panel 62. The support column 61 is symmetrically installed at the bottom of the operating base 1. A horizontal block 63 is fixedly connected to the inner side of the support column 61. A triangular bracket 64 is fixedly connected to the front and back of the support column 61. The control panel 62 is installed on the front of the operating base 1.

[0033] The support columns 61 are symmetrically installed at the bottom of the operating base 1, providing stable support for the entire device and ensuring operational stability. The horizontal blocks 63 on the inner side of the support columns 61 connect the support columns 61 laterally, further enhancing the structural strength and effectively dispersing the pressure generated during device operation. The triangular brackets 64 on the front and back of the support columns 61 utilize the stability characteristics of triangles to reinforce the side structure of the device, and can also be used to hang auxiliary equipment or pipelines, optimizing space utilization. The control panel 62 installed on the front of the operating base 1 integrates functions such as setting equipment operating parameters, inputting operating commands, and real-time status monitoring, allowing operators to intuitively and conveniently control the equipment and ensuring the smooth progress of the quartz slab molding and demolding process.

[0034] The working principle of the progressive demolding quartz slab forming device provided by this utility model is as follows: First, the operating base 1 serves as the supporting foundation for the entire device, providing a stable mounting platform for the extrusion component 11, mounting component 2, forming component 3, etc., ensuring the stability of each component during operation. Then, the extrusion component 11 cooperates with the forming component 3 to apply continuous and uniform pressure to the raw material entering the forming component 3, gradually forming it into a quartz slab. After the quartz slab reaches the predetermined density and hardness standards and completes the forming process, the extrusion component 11 slowly rises and separates from the forming component 3. Finally, the drive component 4 is activated to drive the floating component 5 to rotate. The floating component 5 contacts the already formed quartz slab inside the forming component 3 and applies a pushing force, smoothly pushing the quartz slab out, completing the demolding process, and realizing the progressive forming and demolding of the quartz slab.

[0035] Compared with related technologies, the progressive film removal quartz slab forming device provided by this utility model has the following beneficial effects:

[0036] This utility model provides a progressive demolding quartz slab forming device. The operating base 1 provides a stable support foundation; the extrusion component 11 cooperates with the forming component 3 to apply pressure to the raw material to ensure the density of the slab forming; the installation component 2 facilitates quick disassembly and maintenance of the forming component 3, reducing maintenance difficulty; the driving component 4 drives the floating component 5 to rotate, enabling it to smoothly push out the quartz slab formed inside the forming component 3. The synergistic effect of each component effectively improves the stability, maintainability and demolding efficiency of the device.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A progressive film removal quartz stone plate forming device, characterized by, include: An operating base is provided with an extrusion assembly on its top and an installation assembly on its top. A forming assembly is provided outside the installation assembly, a driving assembly is provided on the left side of the forming assembly, and a floating assembly is provided inside the forming assembly.

2. The progressively demasked quartz stone slab forming apparatus of claim 1, wherein, The mounting assembly includes mounting pieces symmetrically mounted on the top of the operating base. A stud is fixedly connected to the top of the mounting piece, and a support nut is threaded onto the outer surface of the stud. An annular rubber pad is fixedly connected to the top of the support nut, and a mounting block is provided on the top of the annular rubber pad. The stud passes through the mounting block and extends to its exterior, and a locking nut is threaded onto the top of the stud.

3. The progressively demasked quartz stone slab forming apparatus of claim 1, wherein, The molding assembly includes a molding frame, the outside of which is fixedly connected to the outside of the mounting block. Limiting blocks are symmetrically fixedly connected to the inner wall of the molding frame. A vertical rod is slidably connected inside the limiting block. The vertical rod passes through the limiting block and extends to its outside. A molding plate is fixedly connected to the top of the vertical rod. The outside of the molding plate is slidably connected to the inside of the molding frame. A limiting block is fixedly connected to the bottom of the vertical rod.

4. The progressive film removal quartz slab forming device according to claim 1, characterized in that, The drive assembly includes a main rotating cam assembly and a motor. The main rotating cam assembly is disposed inside the molding frame, passes through the molding frame and extends to the outside. A drive wheel is fixedly connected to the outer surface of the main rotating cam assembly. A rotating gear is fixedly connected to the left end of the main rotating cam assembly. The motor is installed on the left side of the molding frame. A transmission gear is fixedly connected to the output end of the motor. The outer surface of the transmission gear meshes with the outer surface of the rotating gear. The outer surface of the main rotating cam assembly is slidably connected to the bottom of the molding plate.

5. The progressive film removal quartz slab forming device according to claim 1, characterized in that, The floating assembly includes a central cam assembly and an auxiliary cam assembly. The central cam assembly is disposed inside the molding frame, penetrates the molding frame and extends to its outside. The outer surface of the central cam assembly is slidably connected to the bottom of the molding plate. A double-groove pulley is fixedly connected to the left end of the central cam assembly. Two synchronous belt components for transmitting power are symmetrically arranged inside the double-groove pulley. The inner side of the other end of one of the synchronous belt components is connected to the outer surface of the drive wheel component. The auxiliary cam assembly is disposed inside the molding frame, penetrates the molding frame and extends to its outside. The outer surface of the auxiliary cam assembly is slidably connected to the bottom of the molding plate. An auxiliary wheel component is fixedly connected to the left end of the auxiliary cam assembly. The inner side of the other end of the synchronous belt component is connected to the outer surface of the auxiliary wheel component.

6. The progressive film removal quartz slab forming device according to claim 1, characterized in that, An auxiliary component is provided on the outside of the operating base. The auxiliary component includes a support column and a control panel. The support column is symmetrically installed at the bottom of the operating base. A horizontal block is fixedly connected to the inner side of the support column. A triangular bracket is fixedly connected to the front and back of the support column. The control panel is installed on the front of the operating base.

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