Intelligent temperature control foaming forming device for insulation material production

Abstract

This utility model discloses an intelligent temperature-controlled foaming molding device for the production of thermal insulation materials, including a working base, a movable mold box, and a temperature control component. The movable mold box is movably mounted on top of the working base, and the temperature control component is fixedly installed on the outside of the movable mold box. The movable mold box is placed and used by the working base, and the temperature inside the movable mold box is controlled and regulated by the temperature control component. The temperature control component includes an internal temperature control tube, a fixed bracket, a lifting cylinder, a lifting mounting box, a fan, and a heater. This utility model uses a water pump to introduce cold water into the internal temperature control tube after the material is placed in the movable mold box to cool the inside of the mold box. Then, the fan and heater installed inside the lifting mounting box are used to heat the inside of the mold box. The intelligent temperature control system can monitor and adjust the temperature in real time during the production process, keeping it within the set optimal range.

Description

Technical Field

[0001] This utility model relates to the field of material forming equipment technology, and in particular to an intelligent temperature-controlled foaming molding device for the production of thermal insulation materials. Background Technology

[0002] Temperature during the foaming process is a key factor affecting the quality of thermal insulation materials. Different types of foaming materials, including polyurethane foam and polystyrene foam, require specific temperature ranges to foam effectively. Temperatures that are too high or too low will affect the foaming effect, leading to unstable product performance and even affecting the structure and density of the thermal insulation material.

[0003] The existing document 201920128734.6 is only suitable for venting the mold and is not applicable to molds of different sizes. The general mold box is left to stand naturally on the production site for foaming, which takes a long time and cannot fully guarantee that the foaming material is fully foamed. To a certain extent, it may also waste more foaming material. At the same time, the temperature of natural foaming is difficult to control, which can easily affect the quality of the product. Therefore, this utility model proposes an intelligent temperature-controlled foaming molding device for the production of thermal insulation materials to solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, the purpose of this utility model is to propose an intelligent temperature-controlled foaming molding device for the production of thermal insulation materials. This device cools the interior of the mold box by introducing cold water into the movable mold box using a water pump after the material is placed inside. Then, the interior of the mold box is heated by the cooperation of a fan and heater installed inside the lifting mounting box. The intelligent temperature control system can monitor and adjust the temperature in real time during the production process, keeping it within the set optimal range.

[0005] To achieve the purpose of this utility model, the present utility model is implemented through the following technical solution: an intelligent temperature-controlled foaming molding device for the production of thermal insulation materials, including a working base, a movable mold box, and a temperature control component. The movable mold box is movably arranged above the working base, and the temperature control component is fixedly installed on the outside of the movable mold box. The movable mold box is placed and used by the working base, and the temperature inside the movable mold box is controlled and regulated by the temperature control component. The temperature control component includes an internal temperature control tube, a fixed bracket, a lifting cylinder, a lifting mounting box, a fan, and a heater. Multiple sets of internal temperature control tubes are installed inside the movable mold box. A fixed bracket is fixedly installed above the working base, a lifting cylinder is fixedly installed above the fixed bracket, and a lifting mounting box is movably installed below the fixed bracket. The output end of the lifting cylinder is connected to the lifting mounting box, which is located directly above the movable mold box. Multiple sets of fans are fixedly installed inside the lifting mounting box, and a heater is fixedly installed above the lifting mounting box.

[0006] A further improvement is that a water pipe is fixedly installed inside the working base, and the water pipe is connected to the internal temperature control pipe.

[0007] A further improvement is that a cold water tank is fixedly placed on one side of the working base, a water pump is fixedly installed on one side of the cold water tank, and one side of the water pump is connected to a water pipe.

[0008] A further improvement is that small cylinders are fixedly installed on both sides of the fixed bracket, and plug-in plates are fixedly installed on both sides of the movable mold box. The output end of the small cylinder is connected to the plug-in block, and the plug-in block and the plug-in plate are mutually compatible.

[0009] A further improvement is that a sealing gasket is fixedly installed at the bottom of the lifting installation box, and a temperature display is fixedly installed on the front of the movable mold box.

[0010] A further improvement is that an installation groove is provided on one side above the working base.

[0011] A further improvement is that a buffer layer is fixedly installed inside the lower part of the working base.

[0012] The beneficial effects of this utility model are as follows: This utility model utilizes the coordinated operation of an internal temperature control tube, a fixed bracket, a lifting cylinder, a lifting mounting box, a fan, and a heater. After the material is placed in the movable mold box, cold water is introduced into the internal temperature control tube via a water pump to cool the inside of the mold box. Then, the fan and heater located inside the lifting mounting box heat the inside of the mold box. The intelligent temperature control system can monitor and adjust the temperature during the production process in real time, keeping it within the set optimal range. This avoids temperature fluctuations that may occur in traditional systems, ensuring the consistency and stability of the foaming material. By automatically adjusting the heating and cooling processes, the intelligent temperature control system can effectively avoid energy waste. The system can dynamically adjust according to real-time production needs, achieving efficient energy utilization. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the present utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a front sectional view of the present invention;

[0015] Figure 2 This is a side view of the working base of this utility model.

[0016] The components include: 1. Working base; 2. Movable mold box; 3. Internal temperature control tube; 4. Fixed bracket; 5. Lifting cylinder; 6. Lifting mounting box; 7. Fan; 8. Heater; 9. Water pipe; 10. Water pump; 11. Cold water tank; 12. Small cylinder; 13. Connecting plate; 14. Connecting block; 15. Sealing gasket; 16. Temperature display; 17. Mounting slot; 18. Buffer layer. Detailed Implementation

[0017] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] In this utility model description, it should be noted that, unless otherwise explicitly specified and limited, the terms installation, connection, and linking should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0019] according to Figure 1 , Figure 2 As shown, this embodiment provides an intelligent temperature-controlled foaming molding device for the production of thermal insulation materials, including a working base 1, a movable mold box 2, and a temperature control component. The movable mold box 2 is movably mounted on top of the working base 1, and the temperature control component is fixedly installed on the outside of the movable mold box 2. The working base 1 is used to place the movable mold box 2, and the temperature control component controls and adjusts the temperature inside the movable mold box 2. The temperature control component includes an internal temperature control tube 3, a fixed bracket 4, a lifting cylinder 5, a lifting mounting box 6, a fan 7, and a heater 8. Multiple sets of internal temperature control tubes 3 are installed inside the movable mold box 2 to cool the inside of the movable mold box 2. The working base 1 is fixedly mounted on top of the movable mold box 2. A fixed bracket 4 is fixedly installed, and a lifting cylinder 5 is fixedly installed above the fixed bracket 4. The lifting cylinder 5 is installed and used through the fixed bracket 4. A lifting mounting box 6 is movably installed below the fixed bracket 4. The output end of the lifting cylinder 5 is connected to the lifting mounting box 6. The lifting mounting box 6 is located directly above the movable mold box 2. The lifting cylinder 5 drives the lifting mounting box 6 to descend and merge with the movable mold box 2 for heat preservation. Multiple sets of fans 7 are fixedly installed inside the lifting mounting box 6. A heater 8 is fixedly installed above the lifting mounting box 6. The fans 7 blow air into the movable mold box 2, and the heater 8 heats the inside of the movable mold box 2.

[0020] A water pipe 9 is fixedly installed inside the working base 1. The water pipe 9 is connected to the internal temperature control pipe 3. Cold water is introduced into the internal temperature control pipe 3 through the water pipe 9 to facilitate the cooling of the movable mold box 2.

[0021] A cold water tank 11 is fixedly placed on one side of the working base 1. The cold water tank 11 is used to store cold water. A water pump 10 is fixedly installed on one side of the cold water tank 11. One side of the water pump 10 is connected to the water pipe 9. The water pump 10 drives the cold water tank 11 to introduce cold water into the internal temperature control pipe 3 for cooling the movable mold box 2.

[0022] Small cylinders 12 are fixedly installed on both sides of the fixed bracket 4, and plug-in plates 13 are fixedly installed on both sides of the movable mold box 2. The output end of the small cylinder 12 is connected to the plug-in block 14. By placing the movable mold box 2 above the working base 1, the small cylinder 12 is driven to move the plug-in block 14 inward. The plug-in block 14 and the plug-in plate 13 are compatible with each other. The plug-in block 14 is installed on the plug-in plate 13 to stably fix the movable mold box 2. It is suitable for placing mold boxes of different sizes.

[0023] A sealing gasket 15 is fixedly installed at the bottom of the lifting installation box 6, and a temperature display 16 is fixedly installed on the front of the movable mold box 2. The sealing gasket 15 is used to prevent the internal temperature of the movable mold box 2 from escaping, and the temperature display 16 is used to display the internal temperature of the movable mold box 2, which facilitates the control of the internal temperature.

[0024] An installation groove 17 is provided on one side above the working base 1, which facilitates the connection and installation of the water pipe 9.

[0025] A buffer layer 18 is fixedly installed inside the lower part of the working base 1. The buffer layer 18 generates a buffering force when the lifting mounting box 6 descends and merges, so as to avoid damage caused by excessive downward pressure.

[0026] This intelligent temperature-controlled foaming molding device for producing thermal insulation materials operates by placing a movable mold box 2 on a working base 1. The temperature inside the movable mold box 2 is controlled and regulated by a temperature control component. An internal temperature control pipe 3 is used to cool the interior of the movable mold box 2. A lifting cylinder 5 is installed on a fixed bracket 4, which lowers a lifting mounting box 6 to merge with the movable mold box 2 for insulation purposes. A fan 7 blows air into the movable mold box 2. A heater 8 heats the interior of the movable mold box 2. A water pipe 9 introduces cold water into the internal temperature control pipe 3 for cooling. A cold water tank 11 stores the cold water. The water pump 10 drives the cold water tank 11 to introduce cold water into the internal temperature control pipe 3 for cooling the movable mold box 2. By placing the movable mold box 2 above the working base 1, the small cylinder 12 drives the plug block 14 to move inward and install the plug block 14 on the plug plate 13 to stably fix the movable mold box 2. It is suitable for placing mold boxes of different sizes. The sealing gasket 15 prevents the internal temperature of the movable mold box 2 from escaping. The temperature display 16 displays the internal temperature of the movable mold box 2 for easy control of the internal temperature. The installation slot 17 facilitates the connection and installation of the water pipe 9. The buffer layer 18 generates a buffer force when the lifting installation box 6 descends and merges to prevent damage caused by excessive downward pressure.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent temperature-controlled foaming molding device for the production of thermal insulation materials, comprising a working base (1), a movable mold box (2), and a temperature control component, characterized in that: A movable mold box (2) is movably arranged above the working base (1). A temperature control component is fixedly installed on the outside of the movable mold box (2). The temperature control component includes an internal temperature control tube (3), a fixed bracket (4), a lifting cylinder (5), a lifting mounting box (6), a fan (7), and a heater (8). Multiple sets of internal temperature control tubes (3) are installed inside the movable mold box (2). A fixed bracket (4) is fixedly installed above the working base (1). A lifting cylinder (5) is fixedly installed above the fixed bracket (4). A lifting mounting box (6) is movably installed below the fixed bracket (4). The output end of the lifting cylinder (5) is connected to the lifting mounting box (6). The lifting mounting box (6) is located directly above the movable mold box (2). Multiple sets of fans (7) are fixedly installed inside the lifting mounting box (6). A heater (8) is fixedly installed above the lifting mounting box (6).

2. The intelligent temperature-controlled foaming molding device for producing thermal insulation materials according to claim 1, characterized in that: A water pipe (9) is fixedly installed inside the working base (1), and the water pipe (9) is connected to the internal temperature control pipe (3).

3. The intelligent temperature-controlled foaming molding device for producing thermal insulation materials according to claim 2, characterized in that: A cold water tank (11) is fixedly placed on one side of the working base (1), and a water pump (10) is fixedly installed on one side of the cold water tank (11). One side of the water pump (10) is connected to the water pipe (9).

4. The intelligent temperature-controlled foaming molding device for producing thermal insulation materials according to claim 1, characterized in that: Small cylinders (12) are fixedly installed on both sides of the fixed bracket (4), and plug-in plates (13) are fixedly installed on both sides of the movable mold box (2). The output end of the small cylinder (12) is connected to the plug-in block (14), and the plug-in block (14) and the plug-in plate (13) are mutually compatible.

5. The intelligent temperature-controlled foaming molding device for producing thermal insulation materials according to claim 1, characterized in that: A sealing gasket (15) is fixedly installed at the bottom of the lifting mounting box (6), and a temperature display (16) is fixedly installed on the front of the movable mold box (2).

6. The intelligent temperature-controlled foaming molding device for producing thermal insulation materials according to claim 1, characterized in that: An installation groove (17) is provided on one side above the working base (1).

7. The intelligent temperature-controlled foaming molding device for producing thermal insulation materials according to claim 1, characterized in that: A buffer layer (18) is fixedly installed inside the lower part of the working base (1).

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