An earphone housing mounting device
By designing an earphone shell mounting device, which uses a clamping plate for positioning and an ejector mechanism to push out the earphone shell, the inconvenience and loosening problems in the earphone shell assembly process are solved, thus improving assembly efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGYIN SIAN PLASTIC PROTECH CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-06-19
AI Technical Summary
The headphone shell presents challenges during assembly, including difficulties in hand operation and loosening during welding, which impacts processing efficiency and quality.
An earphone shell mounting device was designed, including a table, a lower mold, a clamping plate, an upper mold, a welding machine, and an ejector mechanism. The clamping plate is used for positioning, and the ejector mechanism ejects the assembled earphone shell, which is then welded using an ultrasonic plastic welding machine.
It improves the assembly efficiency and quality of the headphone shell, reduces loosening, and facilitates the operator's material unloading process.
Smart Images

Figure CN224374910U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of headphone processing technology, and in particular to a headphone shell mounting device. Background Technology
[0002] On the headphone manufacturing line, the top and bottom shells of the headphone housing need to be assembled, usually using ultrasonic plastic welding equipment. However, the overall size of the headphone housing is relatively small, which makes it inconvenient for operators to handle the loading and unloading of materials one by one. Furthermore, during the welding process, the top and bottom shells are prone to loosening due to their light weight, affecting processing efficiency and quality. Utility Model Content
[0003] The purpose of this invention is to provide an earphone shell mounting device that can improve the assembly efficiency of earphone shells.
[0004] To achieve the above-mentioned utility model objectives, this utility model provides an earphone shell mounting device, including a table, a lower mold, a clamping plate, an upper mold, a welding machine, and an ejector mechanism;
[0005] The table surface is provided with connecting holes, and the first fastener connects the clamping plate to the table surface through the connecting holes. The number of clamping plates is two. The lower mold is located between the two clamping plates. The bottom of the lower mold is provided with a base, and the clamping plate presses on the base and abuts against the wall of the lower mold.
[0006] The lower mold has a bottom shell placement groove at its top, the upper mold is connected to the welding machine, and the bottom of the upper mold has a cover placement groove.
[0007] The top-feeding mechanism is located below the platform. The top-feeding mechanism includes a driving component, a connecting plate, a top rod, and a spring. The driving component is connected to the top rod through the connecting plate, and the spring is connected between the platform and the connecting plate. The platform has a through opening, and the bottom surface of the bottom shell placement slot has a top-feeding groove. The top rod, the top-feeding groove, and the through opening are coaxially arranged.
[0008] As a further improvement of the utility model, the clamping plate is provided with a fastening groove, and the table surface is arranged with a plurality of the connecting holes, and the second fastener passes through the fastening groove and connects to the connecting holes.
[0009] As a further improvement of the utility model, the edge of the bottom shell placement groove is provided with a first arc-shaped surface, and the edge of the cover placement groove is provided with a second arc-shaped surface.
[0010] As a further improvement to the utility model, a guide rod is provided between the connecting plate and the table surface.
[0011] Furthermore, the top of the top rod is provided with a top material plate.
[0012] As a further improvement of the utility model, the table surface is provided with an adjustment mechanism, and the welding machine is connected to the table surface through the adjustment mechanism.
[0013] This utility model discloses an earphone shell installation device. The bottom shell of the earphone is placed in the bottom shell placement groove, and the cover is placed on the bottom shell. The welding machine is an existing ultrasonic plastic welding machine. The upper mold is pressed down, and high-frequency mechanical vibration is used to make the contact surface of the bottom shell and the cover heat up and fuse together, thereby achieving the purpose of assembly. After the upper mold rises and resets, the push rod pushes the assembled earphone shell out from the lower mold, which is convenient for the operator to manually unload the material.
[0014] The advantages of this earphone shell mounting device compared to existing technologies are as follows:
[0015] (1) The clamping plate positions the earphone bottom shell and cover to reduce the displacement of the lower mold;
[0016] (2) The ejector mechanism can eject the assembled headphone shell, which is convenient for hand operation and can quickly complete the unloading of the headphone shell. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of an earphone shell mounting device according to the present invention;
[0018] Figure 2 This is a front view of an earphone shell mounting device according to the present invention;
[0019] Figure 3 This is a schematic diagram of the lower mold structure;
[0020] Figure 4 This is a schematic diagram of the upper mold structure;
[0021] Figure 5 This is a schematic diagram of the top material feeding mechanism.
[0022] Figure 6 This is a schematic diagram of the top rod structure. Detailed Implementation
[0023] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.
[0024] like Figure 1-2 As shown, the present invention provides an earphone shell mounting device, which includes a platform 1, a lower mold 2, a clamping plate 3, an upper mold 4, a welding machine 5, and an ejector mechanism 7.
[0025] The tabletop 1 is provided with a connecting hole 11. The first fastener 33 connects the clamping plate 3 to the tabletop 1 through the connecting hole 11. There are two clamping plates 3. The lower mold 2 is located between the two clamping plates 3. The bottom of the lower mold 2 is provided with a base 24. The clamping plates 3 press on the base 24 and abut against the wall of the lower mold 2. Compared with directly abutting the clamping plates 3 against the two sides of the lower mold 2, the clamping and positioning structure that clamps the lower mold 2 while pressing the base 24 can more stably position the material and prevent the lower mold 2 from loosening during welding and assembly.
[0026] The clamping plate 3 is detachably fixed by the first fastener 33, making it easy to assemble and disassemble, and suitable for lower molds 2 of different specifications. The clamping plate 3 is provided with a fastening groove 31, and the table surface 1 is arranged with several connecting holes 11. The second fastener 32 passes through the fastening groove 31 and connects to the connecting holes 11. The second fastener 32 further strengthens the positioning strength of the clamping plate 3 for the lower mold 2, preventing the head of the clamping plate 3 from slipping and loosening against the wall of the lower mold 2. Moreover, the connection holes 11 can be selected at different positions according to the different sizes of the lower mold 2, thereby adjusting the installation position of the first fastener 33 and the second fastener 32.
[0027] like Figure 3 As shown, the lower mold 2 has a bottom shell placement groove 21 on its top, and the upper mold 4 is connected to the welding machine 5, as shown. Figure 4 As shown, the bottom of the upper mold 4 is provided with a cover placement groove 41; the bottom shell placement groove 21 is used to place the earphone bottom shell, and the cover placement groove 41 is used for the earphone cover. Since the earphone bottom shell and cover are small in size, it is not convenient for hand operation when putting in and taking out materials. The edge of the bottom shell placement groove 21 is provided with a first arc surface 23, and the edge of the cover placement groove 41 is provided with a second arc surface 42. The bottom shell quickly lies flat in the bottom shell placement groove 21 along the first arc surface 23. When the upper mold 4 is pressed down, the cover is embedded in the cover placement groove 41 along the second arc surface 42 to avoid the cover shifting during the pressing process.
[0028] The top-loading mechanism 7 is located below the table 1, such as... Figure 5 As shown, the top material mechanism 7 includes a driving component 71, a connecting plate 72, a top rod 73, and a spring 74. The driving component 71 is connected to the top rod 73 through the connecting plate 72, and the spring 74 is connected between the table 1 and the connecting plate 72. The table 1 is provided with a through opening 12, and the bottom surface of the bottom shell placement groove 21 is provided with a top material groove 22. The top rod 73, the top material groove 22, and the through opening 12 are coaxially arranged.
[0029] The driving component 71 can be a cylinder, which drives the push rod 73 to rise and fall. The push rod 73 passes through the material ejection groove 22 and pushes the welded earphone shell out of the bottom shell placement groove 21, facilitating quick unloading by the operator. The spring 74 can act as a buffer to improve the stability of the material ejection.
[0030] A guide rod 75 is provided between the connecting plate 72 and the table surface 1. The guide rod 75 ensures that the top rod 73 always moves up and down along the same straight line, preventing the top rod 73 from deviating.
[0031] like Figure 6 As shown, the top of the ejector rod 73 is provided with an ejector plate 73, which can more stably support the headphone shell and prevent the headphone shell from jumping out of the lower mold 2.
[0032] This utility model discloses an earphone shell mounting device. The bottom shell of the earphone is placed in the bottom shell placement groove 21, and the cover is placed on the bottom shell. The welding machine 5 is an existing ultrasonic plastic welding machine. The upper mold 4 is pressed down, and high-frequency mechanical vibration is used to make the contact surface of the bottom shell and the cover rub and heat up and fuse together, thereby achieving the purpose of assembly. After the upper mold 4 rises and resets, the push rod 73 pushes the assembled earphone shell out from the lower mold 2, which is convenient for the operator to manually unload the material.
[0033] The worktable 1 is equipped with an adjustment mechanism 6, and the welding machine 5 is connected to the worktable 1 through the adjustment mechanism 6. The adjustment mechanism 6 can be an existing worm gear mechanism, thereby realizing the initial height adjustment of the upper mold 4 to adapt to the assembly of headphone shells of different specifications and materials.
[0034] The preferred embodiments of this utility model have been described in detail above, but this utility model is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of this utility model, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.
Claims
1. A headphone shell mounting device, characterized in that, Includes the tabletop, lower mold, clamping plate, upper mold, welding machine, and ejector mechanism; The table surface is provided with connecting holes, and the first fastener connects the clamping plate to the table surface through the connecting holes. The number of clamping plates is two. The lower mold is located between the two clamping plates. The bottom of the lower mold is provided with a base, and the clamping plate presses on the base and abuts against the wall of the lower mold. The lower mold has a bottom shell placement groove at its top, the upper mold is connected to the welding machine, and the bottom of the upper mold has a cover placement groove. The top-feeding mechanism is located below the platform. The top-feeding mechanism includes a driving component, a connecting plate, a top rod, and a spring. The driving component is connected to the top rod through the connecting plate, and the spring is connected between the platform and the connecting plate. The platform has a through opening, and the bottom surface of the bottom shell placement slot has a top-feeding groove. The top rod, the top-feeding groove, and the through opening are coaxially arranged.
2. The headphone shell mounting device as described in claim 1, characterized in that, The clamping plate is provided with a fastening groove, and the table surface is arranged with a number of connection holes. The second fastener passes through the fastening groove and connects to the connection hole.
3. The headphone shell mounting device as described in claim 1, characterized in that, The edge of the bottom shell placement slot is provided with a first arc-shaped surface, and the edge of the cover placement slot is provided with a second arc-shaped surface.
4. The headphone shell mounting device as described in claim 1, characterized in that, A guide rod is provided between the connecting plate and the table surface.
5. The headphone shell mounting device as described in claim 4, characterized in that, The top of the top rod is equipped with a top material plate.
6. The headphone shell mounting device as described in claim 1, characterized in that, The platform is equipped with an adjustment mechanism, and the welding machine is connected to the platform through the adjustment mechanism.