A wire guide machine

By installing a dust collection pipe and an air extraction component on the guide roller, the problem of poor dust collection effect in existing guide rollers has been solved, achieving efficient dust collection and safe production.

CN224377342UActive Publication Date: 2026-06-19JIANGSU HENGZE COMPOSITE MATERIALS TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HENGZE COMPOSITE MATERIALS TECH
Filing Date
2025-06-12
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

The existing wire guide machine's dust collection device is located above the wire shaft, resulting in an excessive distance between the dust generation location and the dust collection location, which affects the dust removal effect.

Method used

A dust removal pipe is installed on the guide roller, and dust is collected into a collection box through an air extraction component. High-efficiency dust removal is achieved by using air holes and an air extraction device.

🎯Benefits of technology

It improves the dust removal efficiency of the wire guide machine, ensuring effective dust collection and protecting the health of operators.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224377342U_ABST
    Figure CN224377342U_ABST
Patent Text Reader

Abstract

The utility model relates to a guide wire machine belongs to chemical fiber production equipment field, including work table, be provided with the supporting plate on the work table, be provided with the guide wire mechanism on the supporting plate, the guide wire mechanism is provided with two groups, two groups guide wire mechanism distribution up and down, each group guide wire mechanism all is provided with a plurality of, and the multiple guide wire mechanisms of same group distribute along the horizontal direction, and the guide wire mechanism in the upper and the guide wire mechanism below staggered arrangement, the guide wire mechanism includes the guide wire roller, the guide wire roller horizontal arrangement, the axis of guide wire roller with the multiple guide wire mechanisms of same group distribution direction vertical, the guide wire roller is connected with the supporting plate, one end of guide wire roller is equipped with the dust removal pipe, one end of dust removal pipe is sealed with the supporting plate, the other end of dust removal pipe is sealed, dust removal pipe is fixedly connected with the supporting plate, the utility model discloses a dust removal pipe is set up on the guide wire roller, and the dust generated on the chemical fiber thread is collected conveniently, and the dust removal effect is improved.
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Description

Technical Field

[0001] This utility model relates to a yarn guide machine, belonging to the field of chemical fiber production equipment. Background Technology

[0002] Synthetic fibers are made from synthetic polymer compounds. Commonly used synthetic fibers include polyester, nylon, acrylic, chlorofiber, vinylon, spandex, and polyolefin elastic yarn. Polyester's scientific name is polyethylene terephthalate, commonly known as polyester fiber. The most significant characteristics of polyester are its stable quality, good strength, and abrasion resistance.

[0003] Chinese utility model patent CN205821563U discloses an automatic dust removal yarn guide machine specifically for chemical fiber production. It includes a hydraulic limiter and a main support frame. A top dust suction hood is mounted above the main support frame, and a dust guide pipe is mounted above the top dust suction hood. A dust extraction and exhaust fan is located at the connection point between the dust guide pipe and the top dust suction hood. A rotating shaft fixing base is located on the front surface of the main support frame, near the lower part of the top dust suction hood. A wire guide shaft is mounted on the fixing base. A control panel is located on the right side of the main support frame, near the wire guide shaft. This utility model has a scientifically sound and reasonable structure, is safe and convenient to use. The tension detection sensor can detect the pressure on the chemical fiber yarn in real time and display it on the control panel. The top dust suction hood conveniently sucks the chemical fiber floating in the air into the dust guide pipe, preventing it from being inhaled by operators, thus improving operational safety and effectively protecting the health of employees. However, in the existing technology, the dust collection device is located above the guide shaft, and most of the dust generated in the synthetic fiber is generated when it passes around the guide shaft. The distance between the dust collection position and the dust generation position is too large, which affects the dust removal effect.

[0004] Therefore, a wire guide machine is needed to improve the dust collection effect. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a wire guide machine that improves the dust removal effect in order to overcome the shortcomings of the existing technology.

[0006] The technical solution adopted by this utility model to solve the above problems is as follows: a wire guiding machine, including a worktable, a support plate is provided on the worktable, a wire guiding mechanism is provided on the support plate, the wire guiding mechanism is provided in two groups, the two groups of wire guiding mechanisms are distributed vertically, each group of wire guiding mechanisms is provided with multiple wire guiding mechanisms, the multiple wire guiding mechanisms in the same group are distributed in the horizontal direction, and the upper wire guiding mechanism and the lower wire guiding mechanism are arranged alternately.

[0007] The wire guiding mechanism includes a wire guiding roller, which is arranged horizontally. The axis of the wire guiding roller is perpendicular to the distribution direction of multiple wire guiding mechanisms in the same group. The wire guiding roller is connected to a support plate. A dust removal tube is sleeved on one end of the wire guiding roller. One end of the dust removal tube is sealed and fitted to the support plate. The other end of the dust removal tube is sealed. The dust removal tube is fixedly connected to the support plate. Through slots are provided on both sides of the dust removal tube.

[0008] The support plate is provided with multiple sets of air holes, which correspond one-to-one with multiple guide wire mechanisms. The air holes are connected to the dust removal pipe and the air extraction component is connected to the air extraction component to discharge the air in the dust removal pipe through the air holes.

[0009] Preferably, the guide roller passes through the support plate, and the guide roller is rotatably and sealed to the support plate. The end of the guide roller away from the dust removal pipe is connected to the drive system, and the guide roller rotates through the drive system.

[0010] Preferably, each group of air holes is provided with multiple air holes, and the multiple air holes in the same group are distributed circumferentially with the guide roller as the center.

[0011] Preferably, a baffle is provided at the slot, and the length of the baffle is less than the length of the slot.

[0012] Preferably, a groove is provided on the outer side of the slot, and the baffle is placed in the groove.

[0013] Preferably, the baffle is made of magnet, and the dust removal pipe is made of iron.

[0014] Preferably, the outer wall of the baffle and the outer peripheral wall of the dust removal pipe are on the same smooth surface.

[0015] Preferably, the air extraction assembly includes multiple housings, each corresponding to a guide roller. The housing is sealed and fixedly connected to the side of the support plate away from the dust removal pipe. The guide roller passes through the housing and is rotatably and sealed to the housing. The housing communicates with an air hole. A collection box is fixedly installed on the worktable. An air pipe is connected to the collection box. The housing is connected to the collection box through a connecting pipe. The air pipe is connected to the air extraction device. A filtration system is installed inside the collection box.

[0016] Preferably, the dust removal pipe is provided with a connecting block, which is detachably and fixedly connected to the support plate by a locking component, which is a screw.

[0017] Preferably, there are three guide wire mechanisms at the top and two guide wire mechanisms at the bottom.

[0018] Compared with the prior art, the advantages of this utility model are:

[0019] This utility model relates to a yarn guide machine, which improves the dust removal effect by setting a dust removal pipe on the yarn guide roller. Attached Figure Description

[0020] Figure 1 This is a perspective view of a wire guide machine according to the present invention;

[0021] Figure 2 This is a front view of a wire guide machine according to the present invention;

[0022] Figure 3 This is a left view of a wire guide machine according to the present invention;

[0023] Figure 4 This is a top view of a wire guide machine according to the present invention;

[0024] Figure 5 This is a schematic diagram of the guidewire mechanism;

[0025] Figure 6 This is a schematic diagram of the connection structure between the dust removal pipe and the support plate.

[0026] Figure 7 for Figure 6 Enlarged view of part A;

[0027] Figure 8 This is a schematic diagram of the dust removal pipe structure;

[0028] Figure 9 for Figure 8 Enlarged view of part B;

[0029] Figure 10 This is a schematic diagram of the air extraction assembly.

[0030] in:

[0031] Workbench 1, support plate 2, wire guide mechanism 3;

[0032] Guide roller 31, dust removal pipe 32, groove 33, air hole 34, air extraction component 35, baffle 36, groove 37, connecting block 38, screw 39;

[0033] 351 housing, 352 collection box, 353 air pipe, 354 connecting pipe. Detailed Implementation

[0034] like Figure 1-10As shown, a wire guiding machine in this embodiment includes a worktable 1, a support plate 2 on the worktable 1, and a wire guiding mechanism 3 on the support plate 2. The wire guiding mechanism 3 is arranged in two groups, which are distributed vertically. Each group of wire guiding mechanisms 3 has multiple wire guiding mechanisms 3, which are distributed horizontally. The upper wire guiding mechanism 3 and the lower wire guiding mechanism 3 are arranged alternately. Specifically, there are three upper wire guiding mechanisms 3 and two lower wire guiding mechanisms 3.

[0035] The yarn guiding mechanism 3 includes a yarn guiding roller 31, which is arranged horizontally. The axis of the yarn guiding roller 31 is perpendicular to the distribution direction of the multiple yarn guiding mechanisms 3 in the same group. The yarn guiding roller 31 is connected to the support plate 2. Specifically, the yarn guiding roller 31 passes through the support plate 2. The yarn guiding roller 31 and the support plate 2 are rotatably and sealed together. One end of the yarn guiding roller 31 is connected to a drive system, which realizes the rotation of the yarn guiding roller 31. The drive system can be a motor. The other end of the yarn guiding roller 31 is fitted with a dust removal tube 32. One end of the dust removal tube 32 is sealed and fitted to the support plate 2. The other end of the dust removal tube 32 is sealed. The dust removal tube 32 is detachably and fixedly connected to the support plate 2. Both sides of the dust removal tube 32 are provided with through slots 33 for threading chemical fiber yarn.

[0036] The support plate 2 is provided with multiple sets of air holes 34, and the multiple sets of air holes 34 correspond one-to-one with multiple guide wire mechanisms 3.

[0037] Each group of air holes 34 is provided with multiple air holes 34. The multiple air holes 34 in the same group are evenly distributed around the guide roller 31. The air holes 34 are connected to the dust removal pipe 32. The air holes 34 are connected to the air extraction component 35. The air extraction component 35 discharges the air in the dust removal pipe 32 from the air holes 34.

[0038] During operation, the chemical fiber thread enters the dust removal pipe 32 through the slot 33 on one side, passes around the guide roller 31, and exits through the slot 33 on the other side of the dust removal pipe 32. In this way, the chemical fiber thread passes around each guide roller 31 in an alternating up-and-down manner. During the conveying process of the chemical fiber thread, the guide roller 31 rotates, and the rotation speed of the guide roller 31 matches the conveying speed of the guide roller 31, reducing the friction between the guide roller 31 and the chemical fiber thread. At the same time, the air in the dust removal pipe 32 is discharged through the air hole 34 by the air extraction component 35, while the air outside the dust removal pipe 32 enters the dust removal pipe 32 through the slot 33. Under the action of the airflow, the dust generated on the chemical fiber thread is discharged and collected. Here, since the dust removal pipe 32 is covered on the guide roller 31, and most of the dust generated on the chemical fiber thread is generated when it turns on the guide roller 31, the dust removal effect is improved.

[0039] A baffle 36 is provided at the slot 33. The length of the baffle 36 is less than the length of the slot 33. By blocking the slot 33 with the baffle 36, the diameter of the air entering the dust removal pipe 32 from the slot 33 is reduced. In this way, the airflow velocity into the dust removal pipe 32 is increased, and dust in the dust removal pipe 32 is prevented from being discharged from the slot 33, thereby further improving the dust removal effect. The length and number of baffles 36 can be determined according to the chemical fiber thread on a single guide roller 31.

[0040] A groove 37 is provided on the outer side of the slot 33, and the baffle 36 is placed in the groove 37. The outer side wall of the baffle 36 and the outer peripheral wall of the dust removal pipe 32 are on the same smooth surface. The baffle 36 is made of magnet, and the dust removal pipe 32 is made of iron. In this way, the baffle 36 is magnetically attracted, which facilitates the fixation of the baffle 36.

[0041] The air extraction assembly 35 includes multiple housings 351, each corresponding to a guide roller 31. Each housing 351 is sealed and fixedly connected to the side of the support plate 2 away from the dust collection pipe 32. The guide roller 31 passes through the housing 351, and the guide roller 31 and housing 351 are rotatable and sealed together. The housing 351 communicates with an air hole 34. A collection box 352 is fixedly installed on the workbench 1, and an air pipe 353 is connected to the collection box 352. The air pipe 353 is connected to the collection box 352 via the connecting pipe 354. The air pipe 353 is connected to the air extraction device, which can be an air pump. The collection box 352 is equipped with a filtration system, which can be a filter screen. The air pump causes the air in the collection box 352 to be discharged from the air pipe 353. The air and dust in the air hole 34 enter the collection box 352 in sequence from the cover 351 and the connecting pipe 354. The dust in the air is trapped by the filtration system, thus achieving dust collection.

[0042] The dust removal pipe 32 is provided with a connecting block 38, which is detachably and fixedly connected to the support plate 2 by a locking component, specifically, the locking component is a screw 39;

[0043] In summary, by providing a dust removal pipe 32 on the guide roller 31, it is convenient to collect the dust generated on the chemical fiber line and improve the dust removal effect.

[0044] In addition to the above embodiments, this utility model also includes other implementation methods. All technical solutions formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of this utility model.

Claims

1. A wire guide machine comprising a workbench (1) provided with a support plate (2) thereon, characterized in that: The support plate (2) is provided with a wire guide mechanism (3). There are two sets of wire guide mechanisms (3), which are distributed vertically. Each set of wire guide mechanisms (3) has multiple wire guide mechanisms (3). The multiple wire guide mechanisms (3) in the same set are distributed horizontally. The upper wire guide mechanism (3) and the lower wire guide mechanism (3) are arranged alternately. The wire guiding mechanism (3) includes a wire guiding roller (31), which is arranged horizontally. The axis of the wire guiding roller (31) is perpendicular to the distribution direction of the multiple wire guiding mechanisms (3) in the same group. The wire guiding roller (31) is connected to the support plate (2). A dust removal tube (32) is sleeved on one end of the wire guiding roller (31). One end of the dust removal tube (32) is sealed and fitted to the support plate (2). The other end of the dust removal tube (32) is sealed. The dust removal tube (32) is fixedly connected to the support plate (2). Both sides of the dust removal tube (32) are provided with through slots (33). The support plate (2) is provided with multiple sets of air holes (34), and the multiple sets of air holes (34) correspond one-to-one with multiple guide wire mechanisms (3). The air holes (34) are connected to the dust removal pipe (32), and the air holes (34) are connected to the air extraction assembly (35). The air in the dust removal pipe (32) is discharged from the air holes (34) through the air extraction assembly (35).

2. A wire guide machine according to claim 1, characterized in that: The guide roller (31) passes through the support plate (2). The guide roller (31) and the support plate (2) are rotated and sealed together. The end of the guide roller (31) away from the dust removal pipe (32) is connected to the drive system. The guide roller (31) rotates by the drive system.

3. A wire guide machine according to claim 1, characterized in that: Each group of air holes (34) is provided with multiple air holes (34), and the multiple air holes (34) in the same group are distributed circumferentially with the guide roller (31) as the center.

4. A wire guide machine according to claim 1, characterized in that: A baffle (36) is provided at the slot (33), and the length of the baffle (36) is less than the length of the slot (33).

5. A wire guide machine according to claim 4, characterized in that: The slot (33) has a groove (37) on its outer side, and the baffle (36) is placed in the groove (37).

6. A wire guide machine according to claim 5, characterized in that: The baffle (36) is made of magnet, and the dust removal pipe (32) is made of iron.

7. A wire guide machine according to claim 4, characterized in that: The outer wall of the baffle (36) and the outer peripheral wall of the dust removal pipe (32) are on the same smooth surface.

8. A wire guide machine according to claim 1, characterized in that: The air extraction assembly (35) includes multiple housings (351), each housing (351) corresponding to a guide roller (31). The housing (351) is sealed and fixedly connected to the side of the support plate (2) away from the dust removal pipe (32). The guide roller (31) passes through the housing (351). The guide roller (31) and the housing (351) rotate and are sealed together. The housing (351) is connected to the air hole (34). A collection box (352) is fixedly installed on the workbench (1). An air pipe (353) is connected to the collection box (352). The housing (351) is connected to the collection box (352) through a connecting pipe (354). The air pipe (353) is connected to the air extraction device. A filtration system is installed inside the collection box (352).

9. A wire guide machine according to claim 1, wherein: A connecting block (38) is provided on the dust removal pipe (32). The connecting block (38) is detachably and fixedly connected to the support plate (2) by a locking component, which is a screw (39).

10. A wire guide machine according to claim 1, characterized in that: There are three upper guide wire mechanisms (3) and two lower guide wire mechanisms (3).

Citation Information

Patent Citations

  • Dedicated seal wire machine that can remove dust automatically of chemical fiber production

    CN205821563U