A paint filling apparatus

Abstract

This utility model relates to the field of paint filling technology, specifically to a paint filling device. It includes a machine base, a screw slide, and auxiliary mechanisms. The auxiliary mechanisms include a feeding guide rail, a connecting frame, a fixed clamping plate, a positioning frame, a movable clamping plate, a filling head, a machine frame body, a marking machine, a drive device, and a feeding device. First, the fixed clamping plate, movable clamping plate, and drive device clamp the paint can. The screw slide moves the can below the filling head. The feeding device then moves the filling head downwards to insert it into the can. With the cooperation of an external pump and pipeline, the paint is transported to the filling head for filling. After filling, the worker screws on the can cap. The screw slide moves the can below the marking machine for marking. Finally, after marking, the can continues to be transported to the right side to await removal by a retrieval robot. This solves the problem that existing paint filling equipment requires manual labeling or transfer to a marking machine after filling, which is inconvenient.

Description

Technical Field

[0001] This utility model relates to the field of paint filling technology, and in particular to a paint filling device. Background Technology

[0002] When filling paint, some paint cans only have one discharge pipe at the bottom. During filling, different diameters or sizes of bottles cannot be accommodated by a single discharge pipe, requiring the search for additional filling connectors. Furthermore, using additional connectors can easily lead to filling leaks, which is very inconvenient.

[0003] A search revealed that existing technology CN215364838U describes an adjustable filling device for paint filling, comprising a fixed frame with a fixed base at the bottom and a controller mounted on the upper part of one side of the fixed frame. A paint tank is mounted on the inner side of the top of the fixed frame, and a feeding pipe is provided on one side of the bottom of the paint tank. A connecting block is fixedly mounted on the middle of the bottom of the paint tank, and a hydraulic rod is vertically mounted on the connecting block. A motor frame is fixedly mounted on the bottom of the hydraulic rod, and a motor is installed inside the motor frame. The output end of the motor is connected and fixed to the middle of a horizontal turntable, and receiving pipes are evenly distributed on the top surface of the turntable. The bottom end of each receiving pipe is vertically connected to a filling pipe. This invention can conveniently fill paint and can select filling pipes of different diameters according to the same or different bottle diameters, allowing for flexible adjustment during filling and convenient paint filling.

[0004] However, the above equipment has the following problems in actual processing: Currently, in the process of producing paint for motorcycles, tricycles or cars, customers often order small bottles of paint for transportation damage or subsequent spraying. After the above equipment fills the paint, it is still necessary to manually label it or transfer it to a marking machine for marking, which is inconvenient to use. Utility Model Content

[0005] The purpose of this utility model is to provide a paint filling equipment that solves the problem that existing paint filling equipment requires manual labeling or transfer to a labeling equipment for labeling after paint filling, which is inconvenient to use.

[0006] To achieve the above objectives, this utility model provides a paint filling equipment, including a machine base, a lead screw slide table provided on the rear side of the machine base, and an auxiliary mechanism;

[0007] The auxiliary mechanism includes a feeding guide rail, a connecting frame, a fixed clamping plate, a positioning frame, a movable clamping plate, a filling head, a frame body, a marking machine, a drive device, and a feeding device. The feeding guide rail is detachably installed on the machine base. The connecting frame is bolted to the slide seat of the lead screw slide table and the fixed clamping plate. The positioning frame is detachably connected to the fixed clamping plate and is located on the side of the fixed clamping plate away from the connecting frame. The movable clamping plate is driven by the drive device to fit against the fixed clamping plate. The filling head is connected to the paint delivery hose through a movable pipe and is connected to the feeding device. The frame body is detachably installed on the right rear side of the machine base. The marking machine is located on one side of the frame body, and the feeding device is located on one side of the filling head.

[0008] The driving device includes a driving component and a guide rod. The driving component is mounted on the positioning frame, and its output end is connected to the movable clamping plate. The guide rod is integrally formed with the movable clamping plate and is slidably connected to the positioning frame.

[0009] The feeding device includes a moving plate and a mating assembly. The moving plate is detachably connected to the filling head. The mating assembly is located on one side of the moving plate.

[0010] The mating components include a fixed frame and a servo electric cylinder. The fixed frame is detachably mounted on the machine base. The servo electric cylinder is mounted on the top of the fixed frame, and its output end is connected to the moving plate.

[0011] The paint filling equipment also includes a detection mechanism, which includes a camera and an alarm indicator light. The camera is located on the right side of the feeding guide rail, and the alarm indicator light is located on the top of the camera.

[0012] This utility model discloses a paint filling device. During filling, the paint can is first clamped by a fixed clamp, a movable clamp, and a drive device. Then, the can is moved to below the filling head by a screw slide. Further, the feeding device drives the filling head downward to insert into the can. With the help of an external pump and pipeline, the paint is transported to the filling head for filling. After filling, the worker screws on the can cap, and the screw slide continues to move the can to below the marking machine for marking. Finally, the marked can is transported to the right to wait for the material removal robot to pick it up. This solves the problem that existing paint filling equipment requires manual labeling or transfer to the marking machine for marking after filling, which is inconvenient. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0014] Figure 1 This is a schematic diagram of the overall structure of the paint filling equipment according to the first embodiment of this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of the movable clamping plate in the first embodiment of this utility model.

[0016] Figure 3 This is a schematic diagram of the overall structure of the paint filling equipment according to the second embodiment of this utility model.

[0017] In the diagram: 101-Machine base, 102-Screw slide, 103-Feeding guide rail, 104-Connecting frame, 105-Fixed clamping plate, 106-Positioning frame, 107-Modible clamping plate, 108-Filling head, 109-Frame body, 110-Marking machine, 111-Drive component, 112-Guide rod, 113-Moving plate, 114-Fixed frame, 115-Servo electric cylinder, 201-Shooting device, 202-Alarm indicator light. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Example 1:

[0020] like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of the paint filling equipment. Figure 2 This is a schematic diagram of the movable clamping plate 107. This utility model provides a paint filling device, including a machine base 101, a lead screw slide 102, and auxiliary mechanisms. The auxiliary mechanisms include a feeding guide rail 103, a connecting frame 104, a fixed clamping plate 105, a positioning frame 106, a movable clamping plate 107, a filling head 108, a frame body 109, a marking machine 110, a driving device, and a feeding device. The driving device includes a driving component 111 and a guide rod 112. The feeding device includes a moving plate 113 and a cooperating assembly. The cooperating assembly includes a fixed frame 114 and a servo electric cylinder 115. This solution solves the problem that existing paint filling equipment requires manual labeling or transfer to a marking machine for marking after paint filling, which is inconvenient. It is understood that the aforementioned solution allows for automatic marking after paint filling.

[0021] In this embodiment, a lead screw slide 102 is provided on the rear side of the machine base 101. The lead screw slide 102 consists of a servo motor, a ball screw, a linear guide sliding assembly, and a slide block. This structure is consistent with the X-axis structure of a vertical CNC machining center in the prior art. The servo motor is equipped with a brake mechanism and an encoder, and is installed on the right side of the machine base 101. The encoder works with the servo driver and the CNC system to realize the position control of the fixed clamping plate 105. The two sides of the ball screw are mounted on bearing seats through rotating bearings. The right connecting end is connected to the servo motor through a coupling. The linear guide of the linear guide sliding assembly is fixed by countersunk bolts. The linear slider is slidably mounted on the linear guide and is connected to the connecting frame 104 by bolts. The nut of the ball screw is installed at the bottom of the slide block. The machine frame body 109 and the marking machine 110 can directly adopt the structure in the prior art CN221984166U to realize marking. After filling, the can cap can be manually tightened and installed. At this time, a corresponding control box needs to be installed on the front side of the machine 101 for semi-automatic operation of the equipment. At the same time, the automatic capping robot installed on the front side of the machine 101 can be used for automated operation. When using this application, a feeding robot can be set on the left side and a picking robot can be set on the right side. The corresponding robots can all be existing industrial multi-axis robots under the existing technology.

[0022] The feeding guide rail 103 is detachably installed on the machine base 101. The connecting frame 104 is bolted to the slide seat of the lead screw slide table 102 and the fixed clamping plate 105. The positioning frame 106 is detachably connected to the fixed clamping plate 105 and is located on the side of the fixed clamping plate 105 away from the connecting frame 104. The movable clamping plate 107 is driven by the driving device to fit against the fixed clamping plate 105. The filling head 108 is connected to the paint delivery hose through a movable pipe and is connected to the feeding device. The machine frame body 109 is detachably installed on the right rear side of the machine base 101. The marking machine 110 is located on one side of the machine frame body 109, and the feeding device is located on one side of the filling head 108. The feeding guide rail 103 is fixed by positioning pins and bolts arranged from bottom to top. The internal U-shaped groove facilitates the sliding of the material tank. The two ends of the connecting frame 104 are fixed by bolts. The positioning frame 106 is U-shaped and fixed by positioning pins and bolts. The fixed clamping plate 105 and the movable clamping plate 107 are provided with semi-circular cavities that fit according to the outer diameter of the material tank. The filling head 108 is U-shaped, with a bottom insert tube that can be inserted into the material tank. The middle limiting part abuts against the tank opening for sealing. The top inlet is connected to the paint delivery hose through a movable pipe. The hose is connected to the outlet of the electric valve on the outlet side of the extraction pump. The extraction pump is used to extract the liquid material stored in the paint tank, and the flow rate is controlled by the timed on / off control of the electric valve. The bottom fixed part of the frame body 109 is fixed by bolts, and the marking machine 110 is set on one side of it. The feeding device is used for the vertical movement of the filling head 108.

[0023] Secondly, the driving component 111 is mounted on the positioning frame 106, and its output end is connected to the movable clamping plate 107; the guide rod 112 is integrally formed with the movable clamping plate 107 and slidably connected with the positioning frame 106. The driving component 111 is a cylinder with a magnetic ring switch and is fixed by bolts. A countersunk hole is provided on the movable clamping plate 107 to facilitate connection with the output end of the driving component 111 by bolts. The guide rod 112 is directly integrally formed with the movable clamping plate 107 and can slide in cooperation with the T-shaped sliding sleeve mounted on the positioning frame 106.

[0024] Then, the movable plate 113 is detached from the filling head 108; the mating assembly is disposed on one side of the movable plate 113. The filling head 108 is fixed to the movable plate 113 by bolts, with the bolts arranged from top to bottom, and the mating assembly is used to drive the movable plate 113 to move vertically.

[0025] Finally, the fixed frame 114 is disassembled and installed on the machine base 101; the servo electric cylinder 115 is installed on the top of the fixed frame 114, and its output end is connected to the moving plate 113. The fixed frame 114 is fixed by positioning pins and bolts, and the output end of the servo electric cylinder 115 is connected to the moving plate 113 by bolts. A guide assembly is provided on the rear side of the servo electric cylinder 115. The guide assembly includes a round rod and a T-shaped sliding sleeve. The T-shaped sliding sleeve is installed on the fixed frame 114. The guide rod is integrally formed with the moving plate 113 and slides in cooperation with the T-shaped sliding sleeve.

[0026] When using this utility model to solve the problem that existing paint filling equipment still requires manual labeling or transfer to a marking device for marking after paint filling, which is inconvenient, during filling, the screw slide 102 first moves the fixed clamping plate 105 to the left feeding point. Then, the external feeding robot set on the left clamps the can and transports it, placing it vertically between the fixed clamping plate 105 and the movable clamping plate 107. Then, the drive component 111 clamps the can. Further, the screw slide 102 moves the can to below the filling head 108. Then, the feeding device moves the... The filling head 108 is inserted into the material tank and, with the help of an external pump and pipeline, the paint is transported to the filling head 108 for filling. After filling, the worker screws on the can lid and presses the start button on the control box of the machine 101. The lead screw slide 102 continues to move, driving the material tank to the bottom of the marking machine 110 for marking. The mark is printed on the surface of the can lid. Finally, the marked material tank is transported to the right to wait for the material picking robot to pick it up. This solves the problem that existing paint filling equipment requires manual labeling or transfer to the marking equipment for marking after paint filling, which is inconvenient.

[0027] Example 2:

[0028] like Figure 3 As shown, where Figure 3 This is a schematic diagram of the overall structure of a paint filling equipment. Based on the first embodiment, this utility model provides a paint filling equipment, which also includes a detection mechanism, including a camera 201 and an alarm indicator light 202.

[0029] The imaging device 201 is located on the right side of the feeding guide rail 103; the alarm indicator light 202 is located on top of the imaging device 201. The imaging device 201 consists of an L-shaped bracket and a camera assembly. The L-shaped bracket is fixed by bolts arranged from bottom to top and, after installation, does not interfere with the movement of components such as the drive component 111 and the positioning frame 106. The camera assembly is used for imaging and feeding the information back to the control system. The equipment electrical control cabinet is located on the ground behind the machine platform 101, and the alarm indicator light 202 is fixed by bolts.

[0030] In this embodiment, after the material tank is marked, the lead screw slide 102 can move the material tank to below the camera assembly of the shooting device 201, take a picture through the camera assembly, and feed the image information back to the control system for comparison with pre-stored qualified images. When the marking is abnormal or missed, the alarm indicator light 202 will activate, flashing red to provide an alarm prompt, facilitating timely handling by the operator. The alarm indicator light 202 is solid green when the marking is normal.

[0031] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A paint filling device, comprising a machine base, wherein a lead screw slide is provided on the rear side of the machine base, characterized in that: It also includes auxiliary mechanisms; The auxiliary mechanism includes a feeding guide rail, a connecting frame, a fixed clamping plate, a positioning frame, a movable clamping plate, a filling head, a frame body, a marking machine, a drive device, and a feeding device. The feeding guide rail is detachably installed on the machine base. The connecting frame is bolted to the slide seat of the lead screw slide table and the fixed clamping plate. The positioning frame is detachably connected to the fixed clamping plate and is located on the side of the fixed clamping plate away from the connecting frame. The movable clamping plate is driven by the drive device to fit against the fixed clamping plate. The filling head is connected to the paint delivery hose through a movable pipe and is connected to the feeding device. The frame body is detachably installed on the right rear side of the machine base. The marking machine is located on one side of the frame body, and the feeding device is located on one side of the filling head.

2. The paint filling equipment as described in claim 1, characterized in that: The driving device includes a driving component and a guide rod. The driving component is mounted on the positioning frame, and its output end is connected to the movable clamping plate. The guide rod is integrally formed with the movable clamping plate and is slidably connected to the positioning frame.

3. The paint filling equipment as described in claim 1, characterized in that: The feeding device includes a moving plate and a mating assembly. The moving plate is detachably connected to the filling head. The mating assembly is disposed on one side of the moving plate.

4. The paint filling equipment as described in claim 3, characterized in that: The mating components include a fixed frame and a servo electric cylinder. The fixed frame is detachably mounted on the machine base. The servo electric cylinder is mounted on the top of the fixed frame, and its output end is connected to the moving plate.

5. The paint filling apparatus of claim 1, wherein : The paint filling equipment also includes a detection mechanism, which includes a camera and an alarm indicator light. The camera is located on the right side of the feeding guide rail, and the alarm indicator light is located on the top of the camera.

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