A glass kiln lip brick installation mobile platform

By designing a mobile platform for installing glass kiln lip bricks, and utilizing a steering system and support platform, the rapid transfer and installation of lip bricks is achieved, solving the problem of high labor intensity during the replacement of kiln lip bricks, improving work efficiency and reducing costs.

CN224377904UActive Publication Date: 2026-06-19XUCHANG ANCAI NEW ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUCHANG ANCAI NEW ENERGY TECH CO LTD
Filing Date
2025-07-02
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

In the existing technology, as the width of the kiln overflow port and the length of the lip brick increase, the labor intensity during the replacement of the lip brick increases, leading to increased installation difficulty and safety hazards. Moreover, the existing equipment cannot effectively reduce the difficulty of replacement.

Method used

A mobile platform for installing glass kiln lip bricks was designed, including a steering system, a support platform, and an installation system. By utilizing steering wheels, vertical support seats, horizontal supports, and lip brick moving poles, the platform enables rapid transfer and installation of lip bricks.

🎯Benefits of technology

This platform reduces lip brick replacement time from 4 hours to 2 hours and 30 minutes, thereby reducing the labor intensity of workers, improving work efficiency, and lowering costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224377904U_ABST
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Abstract

A kind of glass kiln lip brick installation mobile platform, by setting steering system, support platform and installation system being laid on support platform, steering system includes mobile platform frame, steering wheel being laid on the bottom of mobile platform frame and platform pusher being fixed at the front end of mobile platform frame;Support platform includes the vertical support seat being laid at intervals and the horizontal support being fixed above vertical support seat, and horizontal support two end portions are provided with top opening groove;Installation system is lip brick mobile coupling rod and is protrudingly movably arranged in groove, lip brick mobile coupling rod can be quickly realized to lip brick transfer, and structure is exquisite, complete mechanical mechanism, can avoid the influence caused by high temperature on equipment stability.
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Description

Technical Field

[0001] This utility model belongs to the field of glass production technology, and specifically relates to a mobile platform for installing glass kiln lip bricks. Background Technology

[0002] Due to the rapid development of the photovoltaic industry, products are gradually shifting from narrow to wide plates. Therefore, the design width of the kiln overflow outlet has increased from the initial 2200mm to 2700mm, and the length of the lip brick has also increased from two 1100mm pieces joined together to a single 2800mm brick. This increase in length has resulted in an exponential increase in the weight of the lip brick, making replacement and installation more difficult, increasing the risk of damage during installation, and posing a greater safety hazard to personnel involved in lip brick replacement.

[0003] Therefore, based on actual needs, a new type of mobile platform for installing glass kiln lip bricks needs to be designed.

[0004] The invention disclosed in CN119161091A, a method for heating and replacing lip bricks online, includes a lip brick heating device comprising a support, a heat preservation device, a heating device, and a control device. The heat preservation device is located on the support and encloses a heat preservation space to maintain the temperature within that space. The heating device is located within the heat preservation space and encloses a placement space for placing the lip brick to be replaced. The heating device heats the lip brick located within the placement space. The control device is located on the support and electrically connected to the heating device to control its heating temperature. When replacing the lip brick, the lip brick to be replaced is first placed in the placement space. Then, the heating device is controlled by the control device to heat the lip brick to a temperature similar to that of the molten glass in the glass production line. The lip brick is then removed from the placement space and replaced on the glass production line. This method primarily involves moving a mobile carrier carrying the new lip brick to align the placement platform with the old lip brick from the upper brick side of the glass flow channel. However, it does not reduce the labor intensity of replacing the heavier and wider lip bricks. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of the existing technology by providing a mobile platform for installing glass kiln lip bricks, thereby reducing the workload of workers and shortening the time required to replace lip bricks.

[0006] To solve the above technical problems, the technical solution adopted by this utility model is as follows:

[0007] A mobile platform for installing glass kiln lip bricks includes a steering system, a support platform, and an installation system installed on the support platform.

[0008] The steering system includes a mobile platform frame, steering wheels mounted at the bottom of the mobile platform frame, and platform pushers fixed at the front end of the mobile platform frame.

[0009] The support platform includes vertical support seats arranged at intervals and horizontal supports fixed above the vertical support seats, and the horizontal supports have grooves with top openings at both ends.

[0010] The mounting system consists of a movable lip brick support rod that protrudes and is movably fitted into a groove.

[0011] The two ends of the horizontal support are also equipped with baffles.

[0012] The baffle is fixed to both sides of the end of the horizontal support by the provided bolts.

[0013] The steering wheel includes a directional wheel at the front end and a swivel wheel at the rear end.

[0014] The front end of the mobile platform frame is also provided with a side frame, and the platform pusher is fixed on the top of the side frame.

[0015] The movable support rod of the lip brick is a columnar structure.

[0016] A hand-held part is also fixed on one side of the movable support rod of the columnar structure.

[0017] The handheld part is fixed perpendicularly to the columnar structure.

[0018] The beneficial effects of this utility model are:

[0019] (1) The glass furnace lip brick installation mobile platform is equipped with a steering system, a support platform and an installation system on the support platform. The steering system includes a mobile platform frame, steering wheels at the bottom of the mobile platform frame and a platform pusher fixed at the front end of the mobile platform frame. The support platform includes vertical support seats arranged at intervals and horizontal supports fixed above the vertical support seats. The horizontal supports have grooves with top openings at both ends. The installation system is a lip brick moving rod that protrudes and is movably fitted in the groove. The lip brick can be quickly transferred with the help of the lip brick moving rod. The structure is ingenious and completely mechanical, which can avoid the impact of high temperature on the stability of the equipment.

[0020] (2) After replacing the vehicle with this lip brick, the replacement time for the lip brick has been reduced from an average of 4 hours to an average of 2 hours and 30 minutes; this greatly reduces the labor intensity of the workers, improves the work efficiency of the workers, and reduces costs.

[0021] (3) It is easy to maintain, all parts are standard parts, highly replaceable, and have a lot of room for modification. It is also low in manufacturing cost and has a high cost performance. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the usage state of this utility model. Detailed Implementation

[0024] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0025] This utility model provides a mobile platform for installing the lip bricks of a glass kiln, such as... Figure 1 and Figure 2 As shown.

[0026] A glass kiln lip brick installation mobile platform includes a steering system, a support platform, and an installation system installed on the support platform. The steering system includes a mobile platform frame 2, steering wheels installed at the bottom of the mobile platform frame 2, and a platform pusher 10 fixed at the front end of the mobile platform frame. The support platform includes vertical support seats 4 spaced apart and horizontal supports 8 fixed above the vertical support seats 4, with grooves 9 at both ends of the horizontal supports 8 having top openings. The installation system is a lip brick moving support rod that protrudes and is movably fitted in the grooves 9.

[0027] The two ends of the horizontal support are also equipped with baffles 7. When the lip brick is placed on the horizontal support 8, which serves as the base of the lip brick, the baffles 7 are fixed to both sides of the ends of the horizontal support 8 by bolts to prevent the lip brick from moving left or right.

[0028] For ease of operation and movement, the front end of the steering wheel uses a fixed wheel 1, and the rear end uses a swivel wheel 3.

[0029] The front end of the mobile platform frame 2 is also provided with a side frame 11, and the platform pusher 10 is fixed to the top of the side frame 11. During installation, the directional wheel 1 and the universal wheel 3 are connected to the mobile platform frame 2 by bolts, and the platform pusher 10 and the side frame 11 are welded to the mobile platform frame 2.

[0030] In this embodiment, the lip brick moving support rod adopts a columnar structure, and in order to facilitate adjustment operation, a hand-held part is also fixed on one side of the columnar structure lip brick moving support rod; preferably, the hand-held part is fixed perpendicularly to the columnar structure, and the hand-held part can also adopt a columnar structure.

[0031] In use, a winch is used to hoist the lip brick onto the horizontal support 8, which serves as the base of the lip brick, and baffles 7 are fixed at both ends to prevent the lip brick from moving left or right. Then, the operator pushes the platform pusher 10 and moves the lip brick placed on the support platform to the lip brick installation platform on site through the directional wheels 1 and the universal wheels 3. The position is then adjusted by the front end of the lip brick moving pole 6. After finding a suitable distance, the lip brick is placed on the lip brick installation platform. After removing the baffles 7, the lip brick is slid onto the lip brick installation platform, the lip brick moving pole 6 is removed, and the lip brick moving platform is pushed out.

[0032] If this patent uses terms such as "first" and "second" to define components, those skilled in the art should know that the use of "first" and "second" is merely for the convenience of describing this utility model and simplifying the description, and the above terms have no special meaning.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

[0034] In the description of this utility model, it should be understood that the terms "front", "rear", "left", "right", "center", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of this utility model and simplify the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

Claims

1. A glass furnace lip brick installation mobile platform characterized by: This includes the steering system, the support platform, and the installation system mounted on the support platform; The steering system includes a mobile platform frame, steering wheels mounted at the bottom of the mobile platform frame, and platform pushers fixed at the front end of the mobile platform frame. The support platform includes vertical support seats arranged at intervals and horizontal supports fixed above the vertical support seats, and the horizontal supports have grooves with top openings at both ends. The mounting system consists of a movable lip brick support rod that protrudes and is movably fitted into a groove.

2. The glass furnace lip brick installation mobile platform of claim 1, wherein: The two ends of the horizontal support are also equipped with baffles.

3. The glass kiln lip brick installation mobile platform according to claim 2, characterized in that: The baffle is fixed to both sides of the end of the horizontal support by the provided bolts.

4. The glass kiln lip brick installation mobile platform according to claim 1, characterized in that: The steering wheel includes a directional wheel at the front end and a swivel wheel at the rear end.

5. The glass kiln lip brick installation mobile platform according to claim 1, characterized in that: The front end of the mobile platform frame is also provided with a side frame, and the platform pusher is fixed on the top of the side frame.

6. The glass kiln lip brick installation mobile platform according to claim 1, characterized in that: The movable support rod of the lip brick is a columnar structure.

7. The glass kiln lip brick installation mobile platform according to claim 6, characterized in that: The columnar structure's movable support rod also has a handhold fixed to one side.

8. The glass kiln lip brick installation mobile platform according to claim 7, characterized in that: The handheld part is fixed perpendicularly to the columnar structure.

Citation Information

Patent Citations

  • Lip brick heating equipment and online lip brick replacement method

    CN119161091A