Aluminum alloy ingot feeding equipment for die casting

Abstract

The utility model discloses aluminium alloy ingot pressure casting uses feeding equipment, including frame, conveying mechanism, moving mechanism, preheating mechanism and control panel, conveying mechanism sets up in frame left side upper end, moving mechanism sets up in the lower extreme inside frame, preheating mechanism sets up in moving mechanism one side, control panel is fixed through bolt installation in frame one side outer wall, through setting conveying mechanism to the raw material for pressure casting is transported, and the raw material is transported to the preheating mechanism inside through conveying mechanism, and the raw material is preheated through preheating mechanism, when needing to feed, moving mechanism moves preheating mechanism to the pressure casting equipment upper end, through motor three work drive gear rotation, and then make the support plate move outward, and the pressure casting raw material in preheating mechanism falls in the pressure casting equipment automatically under the influence of gravity in the support plate moving process, possesses the advantage that the equipment cost is low, and the floor area is small.

Description

Technical Field

[0001] This utility model relates to the field of feeding equipment technology, and in particular to feeding equipment for die casting of aluminum alloy ingots. Background Technology

[0002] In the aluminum alloy die-casting industry, the feeding of raw materials into the die-casting furnace is a crucial step in the production process, directly impacting production efficiency, energy consumption control, and production costs. With the increasing automation in manufacturing, traditional manual feeding methods, due to their high labor intensity, low feeding accuracy, and poor safety, are gradually being replaced by automated equipment.

[0003] Currently, most mainstream automated feeding solutions employ industrial robots in conjunction with gripping devices: the robots, through pre-programmed procedures, grab aluminum alloy ingots from the hopper and precisely deliver them to the furnace feed inlet. However, this approach has revealed significant limitations in practical applications: on the one hand, industrial robots are expensive to purchase and require complex control systems and safety devices, significantly increasing the initial investment in the production line; on the other hand, the robots have a large operating radius, requiring at least 3-5 square meters of independent working space to avoid interference with surrounding equipment. For small and medium-sized die-casting enterprises with compact workshop layouts, the problem of low space utilization is particularly prominent, making it difficult to adapt to the layout requirements of high-density production lines.

[0004] Therefore, this application provides a feeding device for die casting aluminum alloy ingots. Utility Model Content

[0005] This utility model provides a feeding device for die casting of aluminum alloy ingots, which can solve the problems of high purchase and maintenance costs and low space utilization caused by the traditional use of industrial robots for die casting feeding.

[0006] This utility model provides a feeding device for die casting aluminum alloy ingots, including:

[0007] The feeding equipment includes a frame, a conveying mechanism, a moving mechanism, a preheating mechanism, and a control panel. The conveying mechanism is located at the upper left side of the frame, the moving mechanism is located at the lower inside of the frame, the preheating mechanism is located on one side of the moving mechanism, and the control panel is fixedly installed on the outer wall of one side of the frame by bolts.

[0008] The feeding mechanism is located inside the preheating mechanism and includes a support plate slidably connected to the lower end of the preheating mechanism and a motor three fixedly installed on the outer wall of the preheating mechanism. A rack is fixedly installed on one side of the support plate, and a gear is fixedly installed at the end of the output shaft of the motor three. The gear and the rack mesh with each other.

[0009] In a feeding device for die casting of aluminum alloy ingots according to an embodiment of the present invention, the conveying mechanism includes a belt conveyor fixedly installed on the inner wall of the upper left side of the frame, a connecting frame fixedly installed on one side of the belt conveyor, a tilting block rotatably connected inside the connecting frame, a motor fixedly installed on one side of the connecting frame, and a side of the motor fixedly connected to the tilting block.

[0010] In the feeding equipment for die casting of aluminum alloy ingots according to one embodiment of the present invention, multiple connecting rods are fixedly installed on both the left and right sides of the belt conveyor, and a baffle is fixedly installed on one side of each of the multiple connecting rods.

[0011] In the feeding device for die casting of aluminum alloy ingots according to one embodiment of the present invention, the moving mechanism includes a guide rail fixedly installed on the lower end of the inner wall of the frame, a lead screw rotatably connected inside the guide rail, a moving block slidably connected inside the guide rail, the lead screw and the moving block being threadedly connected, a second motor fixedly installed on one side of the guide rail, and the output shaft of the second motor being fixedly connected to one side of the lead screw.

[0012] In the feeding equipment for die casting of aluminum alloy ingots according to one embodiment of the present invention, the preheating mechanism includes a storage box fixedly installed on one side of the moving block, the storage box having multiple heating chambers inside, and heating wires fixedly installed on the inner wall of the heating chambers.

[0013] In the feeding equipment for die casting of aluminum alloy ingots according to one embodiment of the present invention, a plurality of buffer pads are fixedly installed on the upper surface of the support plate.

[0014] In the aluminum alloy ingot die-casting feeding equipment according to one embodiment of this utility model, control buttons and a display screen are provided on the outside of the control panel, and a control circuit board and a battery are provided inside the control panel. The control panel is electrically connected to the belt conveyor, motor one, motor two, heating wire and motor three.

[0015] The technical solution provided in this application embodiment can include the following beneficial effects: This application designs a feeding device for aluminum alloy ingot die casting. By setting a conveying mechanism, the raw materials for die casting are conveyed to the preheating mechanism. The preheating mechanism preheats the raw materials. When feeding is required, the preheating mechanism is moved to the upper part of the die casting equipment by a moving mechanism. The motor drives the gear to rotate, thereby moving the support plate outward. During the movement of the support plate, the die casting raw materials in the preheating mechanism automatically fall into the die casting equipment under the influence of gravity. It has the advantages of low equipment cost and small footprint.

[0016] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of a feeding device for die casting aluminum alloy ingots provided in one embodiment of this application;

[0019] Figure 2 yes Figure 1 A schematic diagram of the conveying mechanism in the feeding equipment for die casting of aluminum alloy ingots;

[0020] Figure 3 yes Figure 1 Schematic diagram of the moving mechanism and preheating mechanism in the feeding equipment for die casting of aluminum alloy ingots;

[0021] Figure 4 yes Figure 3 Cross-sectional view of the preheating mechanism. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0024] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0025] like Figures 1 to 4 As shown, this application provides a feeding device for die casting aluminum alloy ingots, including:

[0026] The feeding device 100 includes a frame 10, a conveying mechanism 20, a moving mechanism 30, a preheating mechanism 40, and a control panel 11. The conveying mechanism 20 is located on the upper left side of the frame 10, the moving mechanism 30 is located at the lower inside of the frame 10, the preheating mechanism 40 is located on one side of the moving mechanism 30, and the control panel 11 is fixedly installed on the outer wall of one side of the frame 10 by bolts. The feeding mechanism 50 is located inside the preheating mechanism 40 and includes a support plate 51 slidably connected to the lower inside of the preheating mechanism 40 and a motor 53 fixedly installed on the outer wall of the preheating mechanism 40. A rack 52 is fixedly installed on one side of the support plate 51, and a gear 54 is fixedly installed at the end of the output shaft of the motor 53. The gear 54 and the rack 52 mesh with each other.

[0027] After adopting the above technical solution, the raw materials for die casting are conveyed by the conveying mechanism 20. The raw materials are conveyed to the preheating mechanism 40 through the conveying mechanism 20. The preheating mechanism 40 preheats the raw materials. When feeding is required, the preheating mechanism 40 is moved to the upper part of the die casting equipment by the moving mechanism 30. The motor 3 53 drives the gear 54 to rotate, thereby moving the support plate 51 outward. During the movement of the support plate 51, the die casting raw materials in the preheating mechanism 40 automatically fall into the die casting equipment under the influence of gravity. It has the advantages of low equipment cost and small footprint.

[0028] It should be noted that the raw materials to be die-cast are placed on the upper surface of the belt conveyor 21, and the belt conveyor 21 transports the raw materials. During the transport process, the position of the raw materials is limited by the baffle 23. When one end of the raw material is transported into the inside of the tilting block 25, the motor 26 operates to make the tilting block 25 rotate and tilt the raw material. After tilting, the raw material automatically falls into the heating chamber 42 inside the storage box 41 under the influence of gravity. The motor 34 drives the lead screw 33 to rotate, thereby causing the storage box 41 to move to the right along the guide rail 31, so that multiple die-casting raw materials can be transported to the heating chamber 42 inside the storage box 41. The materials enter the heating chamber 42 sequentially. After the die casting material enters the heating chamber 42, it is preheated by the electric heating wire 43. When feeding is required, the second motor 34 drives the lead screw 33 to rotate, which in turn causes the storage box 41 to continue moving to the right along the guide rail 31, thereby moving the die casting material to the top of the feed end of the die casting equipment. The third motor 53 drives the gear 54 to rotate, which in turn causes the support plate 51 to move outward. During the movement of the support plate 51, the die casting material in the preheating mechanism 40 automatically falls into the die casting equipment under the influence of gravity.

[0029] In an optional embodiment, the conveying mechanism 20 includes a belt conveyor 21 fixedly installed on the inner wall of the upper left side of the frame 10. A connecting frame 24 is fixedly installed on one side of the belt conveyor 21. A tilting block 25 is rotatably connected inside the connecting frame 24. A motor 26 is fixedly installed on one side of the connecting frame 24. One side of the motor 26 is fixedly connected to the tilting block 25. The belt conveyor 21 conveys the raw material. When one end of the raw material is conveyed into the tilting block 25, the motor 26 operates to make the tilting block 25 rotate and tilt the raw material.

[0030] In one optional embodiment, multiple connecting rods 22 are fixedly installed on both the left and right sides of the belt conveyor 21, and baffles 23 are fixedly installed on one side of each of the multiple connecting rods 22. During the conveying process, the position of the raw material is limited by the baffles 23.

[0031] In an optional embodiment, the moving mechanism 30 includes a guide rail 31 fixedly installed on the lower end of the inner wall of the frame 10. A lead screw 33 is rotatably connected inside the guide rail 31, and a moving block 32 is slidably connected inside the guide rail 31. The lead screw 33 is threadedly connected to the moving block 32. A second motor 34 is fixedly installed on one side of the guide rail 31. The output shaft of the second motor 34 is fixedly connected to one side of the lead screw 33. The second motor 34 drives the lead screw 33 to rotate, thereby causing the moving block 32 to move left and right along the guide rail 31.

[0032] In an optional embodiment, the preheating mechanism 40 includes a storage box 41 fixedly installed on one side of the movable block 32. The storage box 41 has multiple heating chambers 42 inside. Heating wires 43 are fixedly installed on the inner wall of the heating chambers 42. The die-casting raw materials are stored through the heating chambers 42, and the raw materials are preheated through the heating wires 43.

[0033] In an optional embodiment, a plurality of buffer pads 55 are fixedly installed on the upper surface of the support plate 51. When the raw material falls along the heating chamber 42 onto the upper surface of the support plate 51, the impact force on the support plate 51 is reduced by the buffer pads 55.

[0034] In one optional embodiment, the control panel 11 is provided with control buttons and a display screen on the outside, and the control panel 11 is provided with a control circuit board and a battery inside. The control panel 11 is electrically connected to the belt conveyor 21, motor 26, motor 34, heating wire 43 and motor 53. The control panel 11 controls the start and stop of the belt conveyor 21, motor 26, motor 34, heating wire 43 and motor 53 to realize automatic conveying and automatic feeding.

[0035] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection. They can refer to a direct connection or an indirect connection through an intermediate medium, and they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0036] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0038] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.

Claims

1. A feeding device for die casting aluminum alloy ingots, characterized in that, include: The feeding equipment includes a frame, a conveying mechanism, a moving mechanism, a preheating mechanism, and a control panel. The conveying mechanism is located at the upper left side of the frame, the moving mechanism is located at the lower inside of the frame, the preheating mechanism is located on one side of the moving mechanism, and the control panel is fixedly installed on the outer wall of one side of the frame by bolts. The feeding mechanism is located inside the preheating mechanism and includes a support plate slidably connected to the lower end of the preheating mechanism and a motor three fixedly installed on the outer wall of the preheating mechanism. A rack is fixedly installed on one side of the support plate, and a gear is fixedly installed at the end of the output shaft of the motor three. The gear and the rack mesh with each other.

2. The feeding equipment for die casting aluminum alloy ingots according to claim 1, characterized in that, The conveying mechanism includes a belt conveyor fixedly installed on the inner wall of the upper left side of the frame. A connecting frame is fixedly installed on one side of the belt conveyor. A tilting block is rotatably connected inside the connecting frame. A motor is fixedly installed on one side of the connecting frame. One side of the motor is fixedly connected to the tilting block.

3. The feeding equipment for die casting aluminum alloy ingots according to claim 2, characterized in that, Multiple connecting rods are fixedly installed on both the left and right sides of the belt conveyor, and a baffle is fixedly installed on one side of each of the multiple connecting rods.

4. The feeding equipment for die casting aluminum alloy ingots according to claim 1, characterized in that, The moving mechanism includes a guide rail fixedly installed on the lower end of the inner wall of the frame. A lead screw is rotatably connected inside the guide rail, and a moving block is slidably connected inside the guide rail. The lead screw and the moving block are threadedly connected. A second motor is fixedly installed on one side of the guide rail, and the output shaft of the second motor is fixedly connected to one side of the lead screw.

5. The feeding equipment for die casting aluminum alloy ingots according to claim 4, characterized in that, The preheating mechanism includes a storage box fixedly installed on one side of the moving block. The storage box has multiple heating chambers inside, and heating wires are fixedly installed on the inner wall of each heating chamber.

6. The feeding equipment for die casting aluminum alloy ingots according to claim 1, characterized in that, Multiple buffer pads are fixedly installed on the upper surface of the support plate.

7. The feeding equipment for die casting aluminum alloy ingots according to claim 2, characterized in that, The control panel is equipped with control buttons and a display screen on its outer side, and a control circuit board and a battery are installed inside the control panel. The control panel is electrically connected to the belt conveyor, motor one, motor two, heating wire and motor three.

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