Ict double station winding machine

By adopting adaptive designs for the feeding and winding components, the problem of the ICT dual-station winding machine being unable to adapt to different reels has been solved, achieving stable cable delivery and winding accuracy, and improving production efficiency and equipment stability.

CN224384084UActive Publication Date: 2026-06-19SHENZHEN TOTEST ELECTRONIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN TOTEST ELECTRONIC CO LTD
Filing Date
2025-06-26
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing ICT dual-station winding machines cannot adapt to different sized reels, causing the reels to wobble during the winding process, affecting winding quality and equipment stability, increasing material loss and equipment wear, and reducing production efficiency.

Method used

The design employs a feeding assembly and a winding assembly, utilizing structures such as damping springs and guide plates to achieve stable clamping and precise guidance of reels of different diameters, ensuring the stability and neatness of the cable during the winding process.

🎯Benefits of technology

It enables rapid reel changing and stable feeding of multi-specification cables, improves winding accuracy and equipment adaptability, reduces cable wear, and increases production efficiency and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224384084U_ABST
    Figure CN224384084U_ABST
Patent Text Reader

Abstract

This utility model provides an ICT dual-station winding machine, belonging to the technical field of winding machines. It includes: a feeding assembly, comprising a support plate mounted on the top of a base plate, a rotating shaft between the support plates, a drive power supply on one side of the rotating shaft, a snap-fit ​​ring sleeved on the rotating shaft, a support ring inside the snap-fit ​​ring, and slots on each support ring. A first damping spring is mounted on each support ring through the slots, an expansion plate is mounted on the top of the first damping spring, and a connecting plate is mounted between the expansion plates. A winding assembly is mounted on one side of the base plate. The support plate is fixed to the top of the base plate, supporting the rotating shaft. The drive power supply drives the rotating shaft to rotate, and the cable reel on it is fixed by the snap-fit ​​ring. Within the slots of the support rings inside the snap-fit ​​ring, the first damping spring pushes the expansion plate, utilizing the elasticity of the first damping spring to adapt to reels of different diameters. The connecting plates ensure that the expansion plates open and close synchronously, securely clamping the reel.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, and in particular to an ICT dual-station winding machine. Background Technology

[0002] The ICT dual-station winding machine is an automated device used in the manufacturing process of electronic components. It is mainly used for winding coils. It operates simultaneously through two independent stations, improving production efficiency. Each station can be controlled independently to complete winding, fixing, and cutting processes. The dual-station design can process two wires at the same time, reducing wire changeover and downtime, and significantly improving production efficiency. This equipment is widely used in the production of electronic components such as transformers, inductors, and relays, ensuring high precision and stability in production.

[0003] Existing ICT dual-station winding machines cannot be fixed and adjusted for different sized reels during use, which causes the reels to shake easily during the winding process. This not only results in inconsistent winding tightness and messy coil arrangement, affecting the quality of the finished product, but may also cause wire wear or even breakage due to shaking, increasing material waste. At the same time, the equipment needs to be stopped frequently for debugging, reducing production efficiency, and the mechanical vibration generated by shaking will accelerate the aging of equipment components and shorten their service life.

[0004] Therefore, this application provides an ICT dual-station winding machine to meet the requirements. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies and propose an ICT dual-station winding machine.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: an ICT dual-station winding machine, including a base plate, and further comprising:

[0007] A feeding assembly includes a support plate disposed on the top of a base plate, a rotating shaft disposed between the support plates, a drive power supply disposed on one side of the rotating shaft, a snap-fit ​​ring sleeved on the rotating shaft, a support ring disposed inside the snap-fit ​​ring, and slots being formed on each support ring. A first damping spring is disposed on each support ring through the slots, an expansion plate is disposed on the top of the first damping spring, and a connecting plate is disposed between each expansion plate. A winding assembly is disposed on one side of the base plate.

[0008] Furthermore, a guide assembly is provided on the top of the base plate. The guide assembly includes a guide plate disposed on the top of the base plate. A sliding groove is provided on the top of the guide plate. A sliding block is disposed on the guide plate through the sliding groove. A knob is disposed inside the guide plate.

[0009] The beneficial effects of adopting the above-mentioned further solution are as follows: the guide plate is the main body, and its top has a sliding groove for the sliding block to move and be adjusted to match the winding path. Then, the internal knob is tightened to lock the position. The sliding block can be flexibly adjusted to match the cable direction of different winding stations, ensuring that the cable is accurately positioned before winding, reducing deviation, improving winding neatness, and providing guidance support for the stable operation of subsequent winding components.

[0010] Furthermore, each of the sliding blocks has a damage-prevention groove inside, a connecting shaft is provided inside the damage-prevention groove, a damage-prevention plate is rotatably mounted on the connecting shaft, a damage-prevention wheel is provided on the other side of the damage-prevention plate, a spring is provided at the bottom of the damage-prevention plate, and the other end of the spring is located at the bottom of the damage-prevention groove.

[0011] The beneficial effects of adopting the above-mentioned further solution are as follows: In the anti-damage slot within the sliding block, the connecting shaft supports the rotation of the anti-damage plate, and its end anti-damage wheel contacts the cable. One end of the bottom spring is fixed to the bottom of the slot, and the other end abuts against the anti-damage plate. When the cable passes through, the spring elastically pushes the anti-damage wheel to adapt to the cable diameter. The anti-damage wheel rolls to reduce friction, and the anti-damage plate swings with the cable. The spring buffer avoids hard compression, effectively reducing cable wear and ensuring that the cable sheath is intact before winding.

[0012] Furthermore, a support frame is provided on the top of the base plate.

[0013] The advantage of adopting the above-mentioned further solution is that it can be fixedly connected to the fixed column through the support frame.

[0014] Furthermore, the winding assembly includes a fixed post disposed on the top of the base plate, guide grooves are provided on both sides of the fixed post, a sliding rod is slidably disposed on the guide groove, and a rotating guide block is rotatably disposed at the other end of the sliding rod.

[0015] The beneficial effects of adopting the above-mentioned further solution are as follows: In the winding assembly, the fixed post stands on the top of the base plate, and the guide grooves on both sides allow the sliding rod to slide along the groove to adjust its position. The rotating guide block at its end can rotate. Through the dual adjustment of sliding and rotation, the winding path of the cable can be accurately guided to adapt to different winding angle requirements.

[0016] Furthermore, a connecting column is provided on the fixed column, a second damping spring is sleeved on the connecting column, a fixed head is provided at the other end of the connecting column, a guide ring is provided on the side of the connecting column near the second damping spring, a rotating ring is rotatably provided on the guide ring, and a connecting head is provided on one side of the rotating ring.

[0017] The beneficial effects of adopting the above-mentioned further solution are: the connecting column of the fixed column is fitted with a second damping spring, and the end fixed head is elastically pressed against the winding device through the second damping spring, which can adapt to different diameters. The rotating ring on the guide ring can rotate, and the connecting head is connected to the cable. The cable is wound by rotating with the rotating ring. The damping of the second damping spring ensures that there is no shaking when the equipment is fixed. The guide ring guides the cable to be wound accurately, which improves the winding stability and equipment adaptability.

[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0019] The support plate is fixed to the top of the base plate, supporting the rotating shaft. The drive power source drives the rotating shaft to rotate. The cable reel on the shaft is fixed by a snap ring. In the slot of the support ring inside the snap ring, the first damping spring pushes the outer expansion plate. The elasticity of the first damping spring adapts to reels of different diameters. The connecting plate ensures that the outer expansion plate opens and closes synchronously, firmly clamping the reel. When the rotating shaft rotates, the reel is fed to the winding assembly on one side. Through the self-adaptation, synchronous clamping, and stable rotation of the first damping spring, multi-specification cable reel changing and stable feeding are achieved, improving winding accuracy and providing efficient and adaptable raw material transportation for dual-station winding. Attached Figure Description

[0020] Figure 1 This is the front view of the ICT dual-station winding machine of this utility model;

[0021] Figure 2 This is a side view of the ICT dual-station winding machine of this utility model;

[0022] Figure 3 This is a structural diagram of the feeding assembly in the ICT dual-station winding machine of this utility model;

[0023] Figure 4 This is a structural diagram of the guide assembly in the ICT dual-station winding machine of this utility model;

[0024] Figure 5 This is a structural diagram of the winding assembly in the ICT dual-station winding machine of this utility model.

[0025] Figure label:

[0026] 1. Base plate; 2. Support frame;

[0027] 3. Feeding assembly; 31. Support plate; 32. Rotating shaft; 33. Drive power supply; 34. Snap ring; 35. Support ring; 36. First damping spring; 37. Outer expansion plate; 38. Connecting plate;

[0028] 4. Guide assembly; 41. Guide plate; 42. Sliding slot; 43. Sliding block; 44. Damage-resistant slot; 45. Connecting shaft; 46. Damage-resistant plate; 47. Damage-resistant wheel; 48. Spring; 49. Knob;

[0029] 5. Winding assembly; 51. Fixing post; 52. Guide groove; 53. Sliding rod; 54. Rotating guide block; 55. Guide ring; 56. Rotating ring; 57. Connector; 58. Connecting post; 59. Second damping spring; 510. Fixing head. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] like Figures 1-3 As shown, this utility model provides a technical solution: an ICT dual-station winding machine, including a base plate 1, and further including:

[0032] The feeding assembly 3 includes a support plate 31 mounted on the top of the base plate 1, a rotating shaft 32 disposed between the support plates 31, a drive power supply 33 disposed on one side of the rotating shaft 32, a snap-fit ​​ring 34 sleeved on the rotating shaft 32, a support ring 35 disposed inside the snap-fit ​​ring 34, and slots formed on each of the support rings 35, through which a first damping spring 36 is disposed, an expansion plate 37 disposed on the top of the first damping spring 36, and connecting plates 38 disposed between the expansion plates 37, a winding assembly 5 disposed on one side of the base plate 1, and the support plate 31 fixed to the top of the base plate 1 to support the rotating shaft 32. The drive power supply 33 drives the rotating shaft 32 to rotate. The cable reel on the shaft is fixed by the snap ring 34. In the slot of the support ring 35 inside the snap ring 34, the first damping spring 36 pushes the outer expansion plate 37. The first damping spring 36 elastically adapts to reels of different diameters. The connecting plate 38 ensures that the outer expansion plate 37 opens and closes synchronously, firmly clamping the reel. When the rotating shaft 32 rotates, the reel is fed to the winding assembly 5 on one side. Through the first damping spring 36's adaptive, synchronous clamping and stable rotation, multi-specification cable can be quickly changed and the feeding is stable, improving the winding accuracy and providing efficient and adaptable raw material transportation for dual-station winding.

[0033] Furthermore, such as Figures 1-4As shown: A guide assembly 4 is provided on the top of the base plate 1. The guide assembly 4 includes a guide plate 41 on the top of the base plate 1. A sliding slot 42 is provided on the top of the guide plate 41. A sliding block 43 is provided on the guide plate 41 through the sliding slot 42. A knob 49 is provided inside the guide plate 41. The guide plate 41 is the main body. The sliding slot 42 on its top allows the sliding block 43 to move and be adjusted to match the winding path. Then, the internal knob 49 is tightened to lock the position. The sliding block 43 can be flexibly adjusted to match the cable direction of different winding stations, ensuring that the cable is accurately positioned before winding, reducing deviation, improving winding neatness, and providing guidance support for the stable operation of the subsequent winding assembly 5.

[0034] The above solutions also have the problem of wire damage, such as... Figure 4 As shown: In this scheme, each sliding block 43 has a damage prevention slot 44 inside. A connecting shaft 45 is set inside the damage prevention slot 44, and a damage prevention plate 46 is rotatably mounted on the connecting shaft 45. A damage prevention wheel 47 is set on the other side of the damage prevention plate 46. A spring piece 48 is set at the bottom of the damage prevention plate 46, and the other end of the spring piece 48 is set at the bottom of the damage prevention slot 44. In the damage prevention slot 44 inside the sliding block 43, the connecting shaft 45 supports the rotation of the damage prevention plate 46, and the end of the damage prevention wheel 47 contacts the cable. One end of the bottom spring piece 48 is fixed to the bottom of the slot, and the other end abuts against the damage prevention plate 46. When the cable passes through, the spring piece 48 elastically pushes the damage prevention wheel 47 to adapt to the cable diameter. The damage prevention wheel 47 rolls to reduce friction, and the damage prevention plate 46 swings with the cable. The spring piece 48 buffers and avoids hard compression, effectively reducing cable wear and ensuring that the cable sheath is intact before winding.

[0035] Working principle: such as Figures 1-5As shown, the support plate 31 is fixed to the top of the base plate 1 to support the rotating shaft 32. The drive power supply 33 drives the rotating shaft 32 to rotate. The cable reel is fixed by the snap ring 34. The snap ring 34 has a slotted support ring 35 with a first damping spring 36 pushing the outer expansion plate 37. The spring elasticity adapts to reels of different diameters. The connecting plate 38 ensures that the outer expansion plate 37 opens and closes synchronously to clamp the reel. When the rotating shaft 32 rotates, the reel is fed to the winding assembly 5, realizing multi-specification cable reel changing and feeding stability, improving winding accuracy. The top of the guide plate 41 has a sliding slot 42 for the sliding block 43 to move. After adjusting to the appropriate path, it is locked with a knob 49. The sliding block 43 has a damage prevention slot 44 with a connecting shaft 45 to support the rotation of the damage prevention plate 46. The end damage prevention wheel 47 connects to the guide plate 43. When the cable touches the ground, the bottom spring piece 48 abuts against the anti-damage plate 46. When the cable passes through, the spring piece 48 pushes the anti-damage wheel 47 to adapt to the diameter. The anti-damage wheel 47 rolls to reduce friction. The anti-damage plate 46 is buffered by the spring piece 48 to reduce cable wear. The support frame 2 is fixedly connected to the fixed column 51. The guide grooves 52 on both sides of the fixed column 51 allow the sliding rod 53 to slide. The end rotating guide block 54 rotates to adjust and guide the cable path. The fixed column 51 is connected to the column 58 with the second damping spring 59. The end fixed head 510 abuts against the winding device to adapt to different diameters. The rotating ring 56 on the guide ring 55 rotates. The connector 57 is connected to the cable winding. The second damping spring 59 ensures that the device is fixed without shaking. The guide ring 55 guides the winding, improving stability and adaptability.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An ICT dual-station winding machine, comprising a base plate (1), characterized in that, Also includes: The feeding assembly (3) includes a support plate (31) set on the top of the base plate (1), a rotating shaft (32) is arranged between the support plates (31), a driving power supply (33) is arranged on one side of the rotating shaft (32), a snap ring (34) is sleeved on the rotating shaft (32), a support ring (35) is arranged inside the snap ring (34), a slot is opened on each of the support rings (35), a first damping spring (36) is arranged through the slot on each of the support rings (35), an expansion plate (37) is arranged on the top of the first damping spring (36), a connecting plate (38) is arranged between each of the expansion plates (37), and a winding assembly (5) is arranged on one side of the base plate (1).

2. The ICT dual-station winding machine according to claim 1, characterized in that, The top of the base plate (1) is provided with a guide assembly (4), which includes a guide plate (41) on the top of the base plate (1). The top of the guide plate (41) is provided with a sliding groove (42), and a sliding block (43) is provided on the guide plate (41) through the sliding groove (42). A knob (49) is provided inside the guide plate (41).

3. The ICT dual-station winding machine according to claim 2, characterized in that, The sliding block (43) is provided with a damage prevention groove (44) inside. A connecting shaft (45) is provided inside the damage prevention groove (44). A damage prevention plate (46) is rotatably mounted on the connecting shaft (45). A damage prevention wheel (47) is provided on the other side of the damage prevention plate (46). A spring piece (48) is provided at the bottom of the damage prevention plate (46). The other end of the spring piece (48) is located at the bottom of the damage prevention groove (44).

4. The ICT dual-station winding machine according to claim 1, characterized in that, A support frame (2) is provided on the top of the base plate (1).

5. The ICT dual-station winding machine according to claim 1, characterized in that, A winding assembly (5) is provided on the top side of the base plate (1) near the guide assembly (4).

6. The ICT dual-station winding machine according to claim 1, characterized in that, The winding assembly (5) includes a fixed post (51) set on the top of the base plate (1). Guide grooves (52) are provided on both sides of the fixed post (51). A sliding rod (53) is slidably arranged on the guide groove (52). A rotating guide block (54) is rotatably arranged at the other end of the sliding rod (53).

7. The ICT dual-station winding machine according to claim 6, characterized in that, A connecting post (58) is provided on the fixed post (51), and a second damping spring (59) is sleeved on the connecting post (58). A fixing head (510) is provided at the other end of the connecting post (58). A guide ring (55) is provided on the side of the connecting post (58) near the second damping spring (59). A rotating ring (56) is rotatably provided on the guide ring (55), and a connecting head (57) is provided on one side of the rotating ring (56).