Disc type irregular biomass fuel breaking device
By designing detachable crushing and feeding components, combined with a motor-driven auger and scraper structure, the problems of high maintenance difficulty and low feeding efficiency of existing devices are solved, achieving efficient crushing and simplified maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LUSHAN COUNTY YINONGYUAN CARBON IND CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-06-23
AI Technical Summary
Existing crushing equipment suffers from problems such as low crushing efficiency, severe wear, high maintenance difficulty, and low feeding efficiency when processing irregular biomass firewood.
A disc-type irregular biomass firewood crushing device was designed. It adopts a detachable crushing component and a feeding component, combined with a cross rod, cross groove, limit rod and limit groove structure to simplify the replacement process of the grinding disc. The feeding efficiency is improved by driving the auger with a second motor, and a scraper is used to prevent the raw materials from sticking.
It improved the maintenance and feeding efficiency of the equipment, reduced equipment wear, and enhanced crushing and overall processing efficiency.
Smart Images

Figure CN224388883U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of biomass firewood processing, and in particular to a disc-type irregular biomass firewood crushing device. Background Technology
[0002] Biomass fuel, as a renewable energy source, has broad application prospects in the energy sector. However, irregularly shaped biomass fuel (such as branches and straw) presents numerous challenges to subsequent processing and utilization due to their varied forms and sizes. Currently, existing crushing devices on the market suffer from low crushing efficiency, unsatisfactory crushing effects, and easy equipment damage when processing irregular biomass fuel. For example, some traditional crushers use hammer or blade crushing structures, which tend to cause rapid wear of the hammers or blades and insufficient crushing when processing coarser or harder biomass fuel. Furthermore, some crushing devices have unreasonable designs in terms of feeding and discharging, easily leading to material blockage and affecting the normal operation of the equipment. Therefore, disc crushing devices have emerged. However, these devices experience significant wear, requiring periodic replacement of the grinding disc over time. Replacing the grinding disc in existing devices requires disassembling many fixed structures, resulting in high maintenance difficulty. Moreover, existing devices require manual feeding, leading to low feeding efficiency and thus reducing the overall processing efficiency. Utility Model Content
[0003] This utility model proposes a disc-type irregular biomass firewood crushing device to solve the problem of inconvenient replacement of the grinding disc in existing devices.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a disc-type irregular biomass firewood crushing device, comprising a detachably connected crushing component and a feeding component, wherein the crushing component comprises a shell part and a grinding part, the grinding part is disposed inside the shell part, and a conveying channel for conveying raw materials is formed on the feeding component, the conveying channel being connected to the inside of the shell part, and the crushing component comprising a second grinding disc and a first grinding disc;
[0005] The second grinding disc is located above the first grinding disc, and a through-hole is vertically opened on the second grinding disc. Multiple limiting rods are fixedly connected in a ring array on the inner wall of the housing part, and a discharge hole is opened on the housing part. Multiple limiting grooves are formed by the indentation of the outer wall of the second grinding disc in a ring array. The limiting grooves match the limiting rods one by one. A rotating shaft is rotatably connected to the bottom of the inner part of the housing part. The top of the rotating shaft is open to form a cross groove. A cross rod matching the cross groove is fixedly connected to the bottom of the first grinding disc.
[0006] Preferably, the feeding component includes a feeding hood, the peripheral surface of which is open to form a feeding groove, and a connecting pipe is fixedly connected to the bottom of the feeding hood, the connecting pipe being screwed into the top of the housing portion.
[0007] Preferably, the inside of the feed hood is rotatably connected to an auger along an axis perpendicular to the horizontal plane, and a conical cover is fixedly connected to the top of the feed hood. A second motor with two output ends is fixedly connected inside the conical cover, and one of the output ends of the second motor is connected to the auger.
[0008] Preferably, a guide cover is fixedly connected to the circumferential surface of the feed hood, and the bottom of the guide cover is located below the feed trough.
[0009] Preferably, the other output end of the second motor is fixedly connected to a scraper for scraping the inner wall of the guide cover.
[0010] Preferably, the housing portion includes a bottom shell, the bottom of which is fixedly connected to a foot, and a first motor is fixedly connected to the bottom of the bottom shell. The output end of the first motor is connected to a rotating shaft, and the discharge hole is opened on the circumferential surface of the bottom shell.
[0011] Preferably, the interior of the second grinding disc is inclined to form a guide slope, and the horizontal height of the guide slope on the side near the guide hole is lower than the horizontal height on the other side.
[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0013] (1) This application is provided with a detachable crushing part and a feeding part, and is provided with a cross rod, a cross groove, a limiting rod and a limiting groove, so that the first grinding disc and the second grinding disc are easy to disassemble and replace. When replacing the first grinding disc and the second grinding disc, it is not necessary to disassemble a lot of fixed structures, which reduces the difficulty of later maintenance of the device and improves the efficiency of later maintenance of the device.
[0014] (2) This application is equipped with a second motor and an auger. When the raw material is added into the feed hood, the raw material can be fed into the device faster, thereby improving the feeding efficiency of the device. No manual feeding is required, thereby improving the processing efficiency of the device.
[0015] (3) After the raw materials are fed in, the raw materials are guided into the feed trough by the guide cover, and the guide cover is scraped by the scraper to avoid the raw materials sticking to the guide cover, thereby further improving the feeding efficiency of the device. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a perspective view of the present utility model;
[0018] Figure 2 This is a perspective view of the present invention with the guide cover removed;
[0019] Figure 3 This is one of the perspective views of the crushing component of this utility model;
[0020] Figure 4 This is the second perspective view of the crushing component of this utility model;
[0021] Figure 5 This is a perspective view of the first motor of this utility model;
[0022] Figure 6 This is one of the perspective views of the feed component of this utility model;
[0023] Figure 7 This is the second perspective view of the feed component of this utility model;
[0024] In the diagram: 1. Crushing component; 11. Bottom shell; 12. Foot; 13. Limiting rod; 14. Discharge hole; 15. First grinding disc; 16. Second grinding disc; 17. Guide ramp; 18. Guide hole; 19. Limiting groove; 110. Cross rod; 111. First motor; 112. Rotating shaft; 113. Cross groove; 2. Feeding component; 21. Conical cover; 22. Feed cover; 23. Second motor; 24. Connecting pipe; 25. Feed chute; 26. Screwdriver; 3. Guide cover; 4. Scraper. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] like Figures 1-7 As shown, a disc-type irregular biomass firewood crushing device includes a crushing component 1 and a feeding component 2 that are detachably connected. The crushing component 1 includes a shell part and a grinding part. The grinding part is disposed inside the shell part, and a conveying channel for conveying raw materials is formed on the feeding component 2. The conveying channel is connected to the inside of the shell part. The crushing component 1 includes a second grinding disc 16 and a first grinding disc 15.
[0027] The second grinding disc 16 is located above the first grinding disc 15, and a through-hole 18 is vertically opened on the second grinding disc 16. Multiple limiting rods 13 are fixedly connected in a ring array on the inner wall of the housing part. A discharge hole 14 is opened on the housing part. Multiple limiting grooves 19 are formed by the indentation of the outer wall of the second grinding disc 16 in a ring array. The limiting grooves 19 are matched with the limiting rods 13 one by one. A rotating shaft 112 is rotatably connected to the bottom of the housing part. The top of the rotating shaft 112 is open to form a cross groove 113. A cross rod 110 matching the cross groove 113 is fixedly connected to the bottom of the first grinding disc 15.
[0028] According to the above technical solution, before crushing the raw materials, the first grinding disc 15 is placed inside the housing, and the cross bar 110 at the bottom of the first grinding disc 15 is inserted into the cross groove 113 on the rotating shaft 112, thus completing the installation of the first grinding disc 15. Then, the second grinding disc 16 is placed inside the housing, and the limiting rod 13 inside the housing engages with the limiting groove 19 on the second grinding disc 16, thus completing the installation of the second grinding disc 16. After the second grinding disc 16 is installed, the feed component 2 is connected to the housing. After the device is installed, the raw materials to be crushed are fed into the feed component 2. The feed component 2 guides the raw materials into the housing. Then, through the guide hole 18 on the second grinding disc 16, the raw material enters between the first grinding disc 15 and the second grinding disc 16. The first grinding disc 15 is rotated by the rotating shaft 112, thereby crushing the raw material. After crushing, the raw material is discharged through the discharge hole 14, completing the crushing of the raw material. When it is necessary to replace the first grinding disc 15 and the second grinding disc 16, the device is stopped, the crushing part 1 and the feeding part 2 are separated, and then the second grinding disc 16 is pulled to move the second grinding disc 16 to the outside of the housing part. Then the first grinding disc 15 is pulled to separate the cross rod 110 from the cross groove 113, so that the first grinding disc 15 can be disassembled, making it easy to replace the first grinding disc 15 and the second grinding disc 16, thus improving the efficiency of device inspection and maintenance.
[0029] Specifically, in one embodiment, regarding the aforementioned feeder 2, as... Figure 1 , Figure 2 , Figure 6 and Figure 7 As shown, the feeding component 2 includes a feeding hood 22, the peripheral surface of which is open to form a feeding groove 25, and a connecting pipe 24 is fixedly connected to the bottom of the feeding hood 22, and the connecting pipe 24 is screwed to the top of the housing part.
[0030] In this embodiment, the feed hood 22 is screwed to the shell part through the connecting pipe 24 to complete the installation of the feed hood 22. When raw materials need to be added, the raw materials are put into the feed trough 25 and the feed hood 22 guides the raw materials to be transported into the shell part. After the raw materials enter the shell part, the subsequent crushing process can be carried out.
[0031] Furthermore, in this invention, in order to improve the efficiency of raw material entering the device, such as... Figure 2 , Figure 6 and Figure 7 As shown, an auger 26 is rotatably connected inside the feed hood 22 along an axis perpendicular to the horizontal plane, and a conical cover 21 is fixedly connected to the top of the feed hood 22. A second motor 23 with two output ends is fixedly connected inside the conical cover 21, and one of the output ends of the second motor 23 is connected to the auger 26.
[0032] In this embodiment, after the raw material is added into the feed hood 22, the second motor 23 operates, thereby driving the auger 26 to rotate, so that the auger 26 drives the raw material to move along the feed hood 22, allowing the raw material to be transported into the housing part more quickly and improving the raw material feeding efficiency.
[0033] To make it easier to add ingredients, such as Figure 1 As shown, a guide cover 3 is fixedly connected to the circumferential surface of the feed cover 22, and the bottom of the guide cover 3 is located below the feed trough 25.
[0034] In this embodiment, when adding raw materials, the material guide cover 3 is used to facilitate the addition of raw materials without needing to align it with the feed trough 25, thus reducing the difficulty of adding raw materials.
[0035] After the raw material is added to the guide cover 3, in order to prevent the raw material from sticking to the guide cover 3, such as Figure 1 As shown, the other output end of the second motor 23 is fixedly connected to a scraper 4 for scraping the inner wall of the guide cover 3.
[0036] In this embodiment, when the raw material is added to the guide cover 3, the scraper 4 is driven to rotate through the other output end of the second motor 23, so that the scraper 4 pushes the raw material in the guide cover 3, allowing the raw material to be added faster and avoiding the raw material from sticking.
[0037] Specifically, in one embodiment, regarding the aforementioned housing portion, such as Figures 1-4 As shown, the housing includes a bottom shell 11, with a foot 12 fixedly connected to the bottom of the bottom shell 11, and a first motor 111 fixedly connected to the bottom of the bottom shell 11. The output end of the first motor 111 is connected to the rotating shaft 112, and a discharge hole 14 is opened on the circumferential surface of the bottom shell 11.
[0038] In this embodiment, the first motor 111 is supported by the bottom shell 11, and the first motor 111 drives the rotating shaft 112 to rotate, which in turn drives the first grinding disc 15 to rotate, thereby grinding and crushing the raw materials.
[0039] After the raw material is fed into the second grinding disc 16, in order to facilitate the feeding of the raw material into the guide hole 18, such as... Figure 3 As shown, the interior of the second grinding disc 16 is inclined to form a guide slope 17, and the horizontal height of the guide slope 17 on the side near the guide hole 18 is lower than the horizontal height on the other side.
[0040] In this embodiment, when the raw material enters the second grinding disc 16, the material is easily conveyed between the second grinding disc 16 and the first grinding disc 15 by means of the guide ramp 17, so that the raw material can be easily ground.
[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A disc-type irregular biomass firewood crushing device, characterized in that: It includes a detachably connected crushing component (1) and a feeding component (2). The crushing component (1) includes a shell part and a grinding part. The grinding part is disposed inside the shell part, and a conveying channel for conveying raw materials is formed on the feeding component (2). The conveying channel is connected to the inside of the shell part. The crushing component (1) includes a second grinding disc (16) and a first grinding disc (15). The second grinding disc (16) is located above the first grinding disc (15), and the second grinding disc (16) has a through-hole (18) vertically opened. The inner wall of the housing part is fixedly connected with multiple limiting rods (13) in a ring array. The housing part has a discharge hole (14). The outer wall of the second grinding disc (16) is recessed in a ring array to form multiple limiting grooves (19). The limiting grooves (19) match the limiting rods (13) one by one. The bottom of the housing part is rotatably connected to a rotating shaft (112). The top of the rotating shaft (112) is open to form a cross groove (113). The bottom of the first grinding disc (15) is fixedly connected with a cross rod (110) that matches the cross groove (113).
2. The disc-type irregular biomass firewood crushing device according to claim 1, characterized in that: The feeding component (2) includes a feeding hood (22), the peripheral surface of which is open to form a feeding groove (25), and a connecting pipe (24) is fixedly connected to the bottom of the feeding hood (22), the connecting pipe (24) being screwed to the top of the housing part.
3. The disc-type irregular biomass firewood crushing device according to claim 2, characterized in that: The feed hood (22) is rotatably connected to an auger (26) along an axis perpendicular to the horizontal plane, and a conical cover (21) is fixedly connected to the top of the feed hood (22). A second motor (23) with two output ends is fixedly connected inside the conical cover (21), and one of the output ends of the second motor (23) is connected to the auger (26).
4. The disc-type irregular biomass firewood crushing device according to claim 2 or 3, characterized in that: A guide cover (3) is fixedly connected to the circumference of the feed cover (22), and the bottom of the guide cover (3) is located below the feed trough (25).
5. The disc-type irregular biomass firewood crushing device according to claim 3, characterized in that: The other output end of the second motor (23) is fixedly connected to a scraper (4) for scraping the inner wall of the guide cover (3).
6. The disc-type irregular biomass firewood crushing device according to claim 1, characterized in that: The housing includes a bottom shell (11), the bottom of which is fixedly connected to a foot (12), and the bottom of the bottom shell (11) is fixedly connected to a first motor (111). The output end of the first motor (111) is connected to a rotating shaft (112), and the discharge hole (14) is opened on the circumferential surface of the bottom shell (11).
7. The disc-type irregular biomass firewood crushing device according to claim 1, characterized in that: The second grinding disc (16) is inclined to form a guide slope (17), and the horizontal height of the guide slope (17) on the side near the guide hole (18) is lower than the horizontal height on the other side.