Magnetic powder air separation device with controllable air volume
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-23
AI Technical Summary
Existing magnetic powder air separation equipment has a limited number of contacts between magnetic powder and airflow during separation, resulting in incomplete separation and requiring repeated processing, which increases production energy consumption and costs.
A magnetic powder air classifier with controllable airflow was designed. The magnetic powder is uniformly fed into the drum by the feeding mechanism. The drum is rotated by the motor-driven rotating rod and transmission wheel. The magnetic powder is lifted multiple times by the spiral blades and baffles. The adjustable airflow blowing mechanism ensures full contact.
It improves the thoroughness of magnetic powder sorting, enhances sorting effect, reduces the need for repeated processing, and lowers production energy consumption and costs.
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Figure CN224389333U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnetic powder processing equipment, especially a magnetic powder winnowing equipment with controllable air volume. BACKGROUND
[0002] Magnetic powder generally refers to tiny particles with magnetic properties that can be magnetized and subjected to magnetic force in a magnetic field. Magnetic powder plays an important role in various industrial applications, such as the manufacture of magnetic materials, magnetic recording media, etc. Winnowing is a technique based on the density and volume difference of materials to separate them. During the winnowing process, by controlling the flow of gas, materials with different densities and volumes can be separated.
[0003] At present, when magnetic powder is screened by winnowing, it is usually lifted once for winnowing by relying on the gravity of the magnetic powder. The number of times the magnetic powder is lifted and the dispersion effect are limited, which cannot fully contact with the airflow, resulting in incomplete separation, and thus repeated processing is required, increasing production energy consumption and cost. Therefore, we propose a magnetic powder winnowing equipment with controllable air volume to solve the above problems. SUMMARY
[0004] The utility model aims at providing a magnetic powder winnowing equipment with controllable air volume to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A magnetic powder winnowing equipment with controllable air volume, comprising a support frame, the outer surface of the support frame is inlaid with a plurality of first bearings, the inner ring of every two first bearings is fixedly connected with a rotating rod, the outer surface of each rotating rod is fixedly connected with two transmission wheels, the outer surface of the support frame is fixedly connected with a blowing mechanism, the upper surface of the support frame is provided with a roller, the outer surface of the support frame is fixedly connected with a first motor, the output end of the first motor is connected with the outer surface of one rotating rod, the inner side wall of the roller is fixedly connected with a first spiral blade, the inner side wall of the roller is fixedly connected with a plurality of baffles, the outer surface of the support frame is fixedly connected with a feeding mechanism, and the outer surface of the support frame is fixedly connected with a sorting box.
[0007] In further embodiments, the blowing mechanism includes an air inlet shell, and the inner side wall of the air inlet shell is fixedly connected with a speed-regulating fan.
[0008] In further embodiments, the inner side wall of the air inlet shell is fixedly connected with an air deflector, and the inner side wall of the air inlet shell is fixedly connected with a filter screen.
[0009] In further embodiments, the feeding mechanism includes a feeding hopper, and the inner top wall of the feeding hopper is inlaid with a second bearing.
[0010] In a further embodiment, a connecting rod is fixedly connected to the inner ring of the second bearing, and a second helical blade is fixedly connected to the outer surface of the connecting rod.
[0011] In a further embodiment, a second motor is fixedly connected to the upper surface of the feeding funnel, and the output end of the second motor is connected to the upper surface of the connecting rod.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This device uses a feeding mechanism to evenly feed magnetic powder into the drum. A first motor drives the rotating rod, transmission wheel, and drum to rotate. With the help of the first spiral blades and baffles on the inner side wall of the drum, the magnetic powder can be continuously moved as the drum rotates. The magnetic powder is also lifted and scattered by the baffles, realizing multiple lifting of the magnetic powder and allowing it to fully contact the airflow. This improves the thoroughness of magnetic powder sorting by mass and volume, and enhances the sorting effect. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a magnetic powder air classifier with controllable airflow from a frontal perspective.
[0015] Figure 2 This is a rear-view three-dimensional structural diagram of a magnetic powder air classifier with controllable airflow.
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the drum in a magnetic powder air classifier with controllable airflow.
[0017] Figure 4 This is a side cross-sectional schematic diagram of the drum in a magnetic powder air classifier with controllable airflow.
[0018] In the diagram: 1. Support frame; 2. First bearing; 3. Rotating rod; 4. Transmission wheel; 5. Blower mechanism; 501. Air inlet shell; 502. Speed-regulating fan; 503. Air guide plate; 504. Filter screen; 6. Roller; 7. First spiral blade; 8. Baffle; 9. Feeding mechanism; 901. Feeding funnel; 902. Second bearing; 903. Second motor; 904. Connecting rod; 905. Second spiral blade; 10. First motor; 11. Sorting box. Detailed Implementation
[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4In this utility model, a magnetic powder air separation device with controllable airflow includes a support frame 1. Multiple first bearings 2 are embedded on the outer surface of the support frame 1. A rotating rod 3 is fixedly connected to the inner ring of every two first bearings 2. Two transmission wheels 4 are fixedly connected to the outer surface of each rotating rod 3. A blower mechanism 5 is fixedly connected to the outer surface of the support frame 1. A roller 6 is provided on the upper surface of the support frame 1. A first motor 10 is fixedly connected to the outer surface of the support frame 1. The output end of the first motor 10 is connected to the outer surface of one of the rotating rods 3. The inner wall of the roller 6... The roller 6 is fixedly connected with a first spiral blade 7, and multiple baffles 8 are fixedly connected to the inner side wall of the roller 6. A feeding mechanism 9 is fixedly connected to the outer surface of the support frame 1, and a sorting box 11 is fixedly connected to the outer surface of the support frame 1. The inner side wall of the roller 6 is provided with an anti-stick layer. By rotating the roller 6, the first spiral blade 7 and the baffles 8 can be driven to rotate. The first spiral blade 7 can drive the magnetic powder to move towards the sorting box 11, while the baffles 8 can drive the magnetic powder to rise and be lifted again, thereby realizing the multiple lifting of the magnetic powder, so that it can fully contact the airflow and improve the sorting effect.
[0023] The blower mechanism 5 includes an air inlet housing 501, a speed-regulating fan 502 fixedly connected to the inner wall of the air inlet housing 501, an air guide plate 503 fixedly connected to the inner wall of the air inlet housing 501, and a filter screen 504 fixedly connected to the inner wall of the air inlet housing 501. By controlling the speed of the speed-regulating fan 502, the air volume can be flexibly adjusted according to the characteristics of the magnetic powder. By setting the air guide plate 503, the air can be accurately blown to the roller 6.
[0024] The feeding mechanism 9 includes a feeding funnel 901. A second bearing 902 is embedded in the inner top wall of the feeding funnel 901. A connecting rod 904 is fixedly connected to the inner ring of the second bearing 902. A second spiral blade 905 is fixedly connected to the outer surface of the connecting rod 904. A second motor 903 is fixedly connected to the upper surface of the feeding funnel 901. The output end of the second motor 903 is connected to the upper surface of the connecting rod 904. The second motor 903 drives the connecting rod 904 and the second spiral blade 905 to rotate, which can uniformly feed the magnetic powder into the drum 6, providing a stable material input for the subsequent air separation process.
[0025] The working principle of this utility model is as follows:
[0026] When using this device, the second motor 903 drives the connecting rod 904 and the second spiral blade 905 to rotate, which can evenly transport the magnetic powder into the drum 6. The first motor 10 is turned on to drive the rotating rod 3 and the transmission wheel 4 to rotate. The transmission wheel 4 drives the drum 6 to rotate. The speed-regulating fan 502 is turned on to drive the air flow and blow the air into the drum 6 through the air guide plate 503. When the drum 6 rotates, the first spiral blade 7 will drive the magnetic powder to move. When the magnetic powder moves to the baffle 8, it will be lifted by the baffle 8 and then sprinkled again, thereby realizing the multiple lifting and air separation of the magnetic powder. Finally, the magnetic powder is carried into different spaces of the sorting box 11 by the wind according to its own mass and volume.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A magnetic powder air separation device with controllable airflow, characterized in that: The support frame (1) includes a support frame (1) with multiple first bearings (2) embedded on its outer surface. A rotating rod (3) is fixedly connected to the inner ring of each pair of first bearings (2). Two transmission wheels (4) are fixedly connected to the outer surface of each rotating rod (3). A blower mechanism (5) is fixedly connected to the outer surface of the support frame (1). A roller (6) is provided on the upper surface of the support frame (1). A first motor (10) is fixedly connected to the outer surface of the support frame (1). The output end of the first motor (10) is connected to the outer surface of one of the rotating rods (3). A first spiral blade (7) is fixedly connected to the inner wall of the roller (6). Multiple baffles (8) are fixedly connected to the inner wall of the roller (6). A feeding mechanism (9) is fixedly connected to the outer surface of the support frame (1). A sorting box (11) is fixedly connected to the outer surface of the support frame (1).
2. The magnetic powder air separation device with controllable airflow according to claim 1, characterized in that: The blower mechanism (5) includes an air inlet housing (501), and a speed-regulating fan (502) is fixedly connected to the inner wall of the air inlet housing (501).
3. A magnetic powder air separation device with controllable airflow according to claim 2, characterized in that: An air guide plate (503) is fixedly connected to the inner wall of the air inlet shell (501), and a filter screen (504) is fixedly connected to the inner wall of the air inlet shell (501).
4. A magnetic powder air separation device with controllable airflow according to claim 1, characterized in that: The feeding mechanism (9) includes a feeding funnel (901), and a second bearing (902) is embedded in the inner top wall of the feeding funnel (901).
5. A magnetic powder air separation device with controllable airflow according to claim 4, characterized in that: The inner ring of the second bearing (902) is fixedly connected to a connecting rod (904), and the outer surface of the connecting rod (904) is fixedly connected to a second helical blade (905).
6. A magnetic powder air separation device with controllable airflow according to claim 4, characterized in that: The upper surface of the feeding funnel (901) is fixedly connected to a second motor (903), and the output end of the second motor (903) is connected to the upper surface of the connecting rod (904).