A quick dismounting printing device state monitoring device

Abstract

The utility model discloses a kind of printing equipment condition monitoring devices of quick disassembly and assembly, it is related to printing equipment condition monitoring field, its technical scheme main point is: including the monitoring module that monitoring printing equipment condition, and the quick release assembly that monitoring module is installed on printing equipment, the quick release assembly includes the lower opening slot seat fixed in the lower side of monitoring module, and the connecting block that is installed on printing equipment and is compatible with lower opening slot seat, recess is set up in the both sides of the connecting block, the both sides of lower opening slot seat are set up with through slot, the both sides of lower opening slot seat are also installed with the elastic component of pushing two lugs to the middle part movement, effect is through quick release assembly can realize the quick disassembly and assembly of monitoring module, entire process does not need to help special tool, convenient operation, both avoid because disassembly and assembly cumbersome influence printing equipment normal production rhythm, improve equipment utilization, simultaneously reduce the abrasion of connecting structure brought by tool operation.

Description

Technical Field

[0001] This utility model relates to the field of printing equipment condition monitoring, and more specifically, it relates to a printing equipment condition monitoring device that can be quickly disassembled and assembled. Background Technology

[0002] In the printing industry, real-time monitoring of the equipment's operating status (such as temperature, vibration, and speed) is crucial to ensure stable operation of printing equipment, timely troubleshooting, and improved production efficiency. Therefore, various printing equipment status monitoring devices are widely used.

[0003] However, the installation of existing printing equipment condition monitoring devices mostly relies on traditional connection structures such as bolts and clips. Special tools are often required for installation, disassembly, or maintenance and replacement. The operation process is cumbersome and time-consuming, which not only affects the normal production rhythm of printing equipment and reduces equipment utilization, but may also cause wear and tear on the connection structure due to frequent tool operations.

[0004] Therefore, in order to solve the above-mentioned technical problems, this application proposes a printing equipment condition monitoring device that can be quickly disassembled and assembled. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a printing equipment status monitoring device that can be quickly disassembled and assembled.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a quick-release printing equipment status monitoring device, comprising a monitoring module for monitoring the status of the printing equipment, and a quick-release assembly for installing the monitoring module on the printing equipment.

[0007] The quick-release assembly includes a lower opening slot seat fixed below the monitoring module and a connecting block installed on the printing equipment that is compatible with the lower opening slot seat. The connecting block has grooves on both sides, and the lower opening slot seat has through slots on both sides. The lower opening slot seat also has elastic components installed on both sides to push two protrusions to move towards the middle. After the lower opening slot seat is inserted into the connecting block, the through slots and grooves are flush, and the elastic components push the protrusions through the through slots and into the grooves.

[0008] Preferably, the monitoring module includes:

[0009] Power module: It adopts a built-in rechargeable lithium battery to independently power each component of the condition monitoring module;

[0010] Sensor module: Includes temperature sensor, vibration sensor and speed sensor. The temperature sensor uses an infrared non-contact probe to collect surface temperature information of key components of the printing equipment; the vibration sensor uses a piezoelectric accelerometer to collect vibration amplitude and frequency information during equipment operation; the speed sensor uses a photoelectric tachometer to collect speed information by identifying reflective marks on rotating parts of the equipment. Each sensor converts the collected non-electrical signals into electrical signals and transmits them to the data processing module.

[0011] Data processing module: Connected to the sensor module, it receives electrical signals transmitted by the sensor module, filters, calibrates, and extracts features from temperature, vibration, and speed data, and generates equipment status parameters;

[0012] Communication module: Connects to the data processing module and transmits the device status parameters generated by the data processing module to the external terminal in real time.

[0013] Preferably, the elastic component further includes L-shaped rods fixed on both sides of the lower opening slot seat above the through slot. The bottom end of each L-shaped rod is fixedly connected to a connecting shell that opens towards the lower opening slot seat surface. An inner plate is slidably connected inside each connecting shell. The inner plate is opposite to the through slot, and a protrusion is fixed on the opposite surface of the inner plate and the through slot. A spring is installed between the other side of the inner plate and the inner surface of the connecting shell. A crossbar is also fixedly connected to the surface of the inner plate connected to the spring. A circular hole is provided on each connecting shell for the crossbar to pass through.

[0014] Preferably, guide rails are fixedly connected to both sides of the inner side of the connecting shell, and the two sides of the inner plate are slidably connected to the guide rails by sliders.

[0015] Preferably, each crossbar has a handle fixedly connected to its head for easy pulling.

[0016] Preferably, it also includes a slide rod mounted on the printing equipment via a mounting plate, and a sliding sleeve is slidably connected to the outer wall of the slide rod, with the connecting block fixed to the top of the sliding sleeve.

[0017] Preferably, the surface of the slide rod has multiple screw holes arranged in a horizontal array, and the slide sleeve has a through hole. A screw is passed through the through hole and rotated clockwise to be installed into the screw hole at the corresponding position of the slide rod, so as to reliably fix the position of the monitoring module.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. This utility model enables the rapid disassembly and assembly of the monitoring module through the quick-release component. The entire process does not require special tools, making it convenient to operate. This avoids the disruption to the normal production rhythm of the printing equipment due to cumbersome disassembly and assembly, improves the equipment utilization rate, and reduces wear and tear on the connection structure caused by tool operation, thereby solving the problems in the background technology.

[0020] 2. This utility model uses a sliding rod fixed to the printing equipment by an mounting plate and a sliding sleeve to cooperate, so that the monitoring module can move laterally along the sliding rod with the sliding sleeve, realizing flexible adjustment of the monitoring position. The installation position of the monitoring module can be precisely adjusted according to the monitoring needs of different key components of the printing equipment, which solves the problem that traditional monitoring devices have a single fixed position and are difficult to adapt to monitoring multiple parts of the equipment. Attached Figure Description

[0021] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This utility model Figure 1 Another perspective on the specific structure;

[0024] Figure 3 This utility model Figure 2 Enlarged view of the local structure of A;

[0025] Figure 4 This is a schematic diagram of the lower opening slot seat connection structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the internal structure of the connecting shell in this utility model;

[0027] Figure 6 This utility model Figure 5 Enlarged view of the local structure of B.

[0028] In the diagram: 1. Monitoring module; 2. Quick-release assembly; 201. Lower opening slot seat; 202. Connecting block; 203. Groove; 204. Through groove; 205. Protrusion; 206. Elastic component; 2061. L-shaped rod; 2062. Connecting shell; 20621. Circular hole; 2063. Inner plate; 2064. Spring; 2065. Crossbar; 2066. Handle; 2067. Guide rail; 2068. Slider; 3. Mounting plate; 4. Slide rod; 401. Screw hole; 5. Sliding sleeve; 501. Through hole. Detailed Implementation

[0029] like Figure 1-6 As shown, this utility model provides a quick-release printing equipment status monitoring device, including a monitoring module 1 for monitoring the status of the printing equipment, and a quick-release assembly 2 for installing the monitoring module 1 on the printing equipment.

[0030] The quick-release assembly 2 includes a lower opening slot seat 201 fixed below the monitoring module 1, and a connecting block 202 adapted to the lower opening slot seat 201 and installed on the printing equipment. The connecting block 202 has grooves 203 on both sides, and the lower opening slot seat 201 has through grooves 204 on both sides. The lower opening slot seat 201 is also equipped with elastic components 206 on both sides to push two protrusions 205 to move towards the middle. After the lower opening slot seat 201 is inserted into the connecting block 202, the through grooves 204 and the grooves 203 are flush, and the elastic components 206 push the protrusions 205 through the through grooves 204 and insert them into the grooves 203.

[0031] During operation, monitoring module 1 monitors the operating status of the printing equipment in real time, while quick-release assembly 2 enables rapid connection and separation between monitoring module 1 and the printing equipment. During installation, pulling the two protrusions 205 to move them to the sides removes them from the through slots 204 (when not under force, the protrusions 205 pass through the through slots 204), causing the elastic element (spring 2064) on the elastic assembly 206 to be compressed. The lower opening slot seat 201, fixed below monitoring module 1, is aligned with the connecting block 202 installed on the printing equipment and inserted. After the lower opening slot seat 201 is inserted, the through slots 204 on both sides are flush with the grooves 203 on both sides of the connecting block 202. At this point, the protrusions 205 are released, and the lower opening slot seat 201... The elastic component 206 generates a thrust (the elastic element generates a thrust through its rebound force), pushing the protrusion 205 through the through groove 204 and into the groove 203, thereby firmly connecting the lower opening slot seat 201 with the connecting block 202, completing the rapid installation of the monitoring module 1; during disassembly, simply pull the protrusion 205 outward to compress the elastic element on the elastic component 206, causing the protrusion 205 to exit from the groove 203 and through groove 204, and the lower opening slot seat 201 can be pulled out from the connecting block 202, realizing the rapid disassembly and assembly of the monitoring module 1. The whole process does not require special tools, and the operation is convenient. It avoids affecting the normal production rhythm of the printing equipment due to cumbersome disassembly and assembly, improves the equipment utilization rate, and reduces the wear of the connection structure caused by tool operation.

[0032] The following is the specific structure of the elastic component 206: The elastic component 206 includes L-shaped rods 2061 fixed on both sides of the lower opening slot seat 201 above the through slot 204. The bottom ends of the L-shaped rods 2061 are fixedly connected to connecting shells 2062 opening towards the lower opening slot seat 201. Inner plates 2063 are slidably connected inside the connecting shells 2062. The inner plates 2063 are opposite to the through slot 204. Protrusions 205 are fixed on the opposite surfaces of the inner plates 2063 and the through slot 204. The other side of the inner plates 2063 is... A spring 2064 is installed between the inner surfaces of the connecting shell 2062. A crossbar 2065 is also fixedly connected to the inner plate 2063 on the surface where it connects with the spring 2064. A circular hole 20621 is provided on the connecting shell 2062 for the crossbar 2065 to pass through. Guide rails 2067 are fixedly connected to both sides of the inside of the connecting shell 2062. The two sides of the inner plate 2063 are slidably connected to the guide rails 2067 through sliders 2068. A handle 2066 is fixedly connected to the head of the crossbar 2065 to facilitate pulling it.

[0033] When installing the monitoring module 1 on the printing equipment, first pull the handle 2066 to drive the crossbar 2065, causing the inner plate 2063 to overcome the elastic force of the spring 2064 and slide outward along the guide rail 2067 inside the connecting shell 2062 via the slider 2068. This causes the protrusion 205 to move out of the through groove 204 (when not under force, the spring 2064 is in its natural state, and the protrusion 205 passes through the through groove 204), at which point the spring 2064 is in a compressed state. Then, align the lower opening slot seat 201 fixed below the monitoring module 1 with the connecting block 202 installed on the printing equipment and insert it. When the lower opening slot seat 201 is inserted into place, and the through grooves 204 on both sides of it are exactly flush with the grooves 203 on both sides of the connecting block 202, release the handle 2066. The spring 2064 generates a pushing force through its rebound force, pushing the inner plate 2063. Sliding along the guide rail 2067 towards the center, the protrusion 205 passes through the through groove 204 and inserts into the groove 203, thereby firmly connecting the lower opening slot seat 201 with the connecting block 202, completing the quick installation of the monitoring module 1. For disassembly, simply pull the handle 2066 again, which moves the inner plate 2063 through the crossbar 2065 and compresses the spring 2064, causing the protrusion 205 to exit from the groove 203 and through groove 204, allowing the lower opening slot seat 201 to be pulled out from the connecting block 202, thus achieving quick disassembly of the monitoring module 1. The entire process, thanks to the convenient operation of the handle 2066 and the elastic force of the spring 2064, requires no special tools, and the cooperation between the guide rail 2067 and the slider 2068 ensures the stability of the movement of the inner plate 2063 (maintaining the linear movement of the inner plate 2063 and preventing the inner plate 2063 from shifting).

[0034] The monitoring module 1 of this utility model includes a power supply module, a sensor module, a data processing module, and a communication module.

[0035] When monitoring module 1 is working, the power module, which consists of a built-in rechargeable lithium battery, independently powers each component without needing to connect to the printing equipment circuitry, thus avoiding interference with the original circuitry of the equipment. In the sensor module, an infrared non-contact temperature sensor collects surface temperature information of key components of the equipment, a piezoelectric acceleration vibration sensor collects vibration amplitude and frequency information during equipment operation, and a photoelectric speed sensor collects speed information by recognizing reflective marks on rotating parts. Each sensor converts the collected non-electrical signals into electrical signals and transmits them to the data processing module. After receiving the electrical signals, the data processing module filters, calibrates, and extracts features from the temperature, vibration, and speed data to generate equipment status parameters. The communication module then transmits the equipment status parameters generated by the data processing module to an external terminal (such as a monitoring host or mobile device) in real time via wireless Bluetooth or LoRa technology, enabling remote viewing of equipment status information.

[0036] Furthermore, this utility model also includes a slide rod 4 mounted on the printing equipment via a mounting plate 3, and a sliding sleeve 5 is slidably connected to the outer wall of the slide rod 4. A connecting block 202 is fixed to the top of the sliding sleeve 5. Multiple screw holes 401 are arranged in a horizontal array on the surface of the slide rod 4, and a through hole 501 is provided on the sliding sleeve 5.

[0037] The sliding rod 4, fixed to the printing equipment by the mounting plate 3, cooperates with the slidable sliding sleeve 5, allowing the monitoring module 1 to move laterally along the sliding rod 4 with the sliding sleeve 5. This enables flexible adjustment of the monitoring position, allowing for precise adjustment of the installation position of the monitoring module 1 according to the monitoring needs of different key components of the printing equipment (such as different rollers, bearings, etc.). This solves the problem of traditional monitoring devices having a single fixed position and being difficult to adapt to monitoring multiple parts of the equipment. Simultaneously, the through holes 501 on the sliding sleeve 5 and the screw holes 401 arranged laterally on the surface of the sliding rod 4 are fixed by screws (i.e., after the sliding sleeve 5 moves to the appropriate position, the screw holes 401 are fixed by screws). The screw passes through the through hole 501 and is rotated clockwise into the screw hole 401 corresponding to the slide rod 4. After being adjusted to the target position, the sliding sleeve 5 and the slide rod 4 are securely connected (to securely fix the position of the monitoring module 1), preventing the monitoring module 1 from shifting due to vibration during the operation of the printing equipment, thus ensuring the stability and accuracy of the monitoring data. In addition, this structure, in conjunction with the quick-release component 2, not only enables the quick assembly and disassembly of the monitoring module 1, but also gives it the flexibility of position adjustment, greatly improving the adaptability of the device to different printing equipment and different monitoring scenarios of the same equipment, and enhancing the ease of use.

[0038] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A quick-assembly and disassembly printing equipment condition monitoring device, characterized in that: It includes a monitoring module (1) for monitoring the status of printing equipment, and a quick-release assembly (2) for installing the monitoring module (1) on the printing equipment. The quick-release assembly (2) includes a lower opening slot seat (201) fixed below the monitoring module (1) and a connecting block (202) installed on the printing equipment and adapted to the lower opening slot seat (201). The connecting block (202) has grooves (203) on both sides. The lower opening slot seat (201) has through slots (204) on both sides. The lower opening slot seat (201) is also equipped with elastic components (206) on both sides to push two protrusions (205) to move towards the middle. After the lower opening slot seat (201) is inserted into the connecting block (202), the through slot (204) and the groove (203) are flush. The elastic component (206) pushes the protrusion (205) through the through slot (204) and insert it into the groove (203).

2. The printing equipment status monitoring device for rapid disassembly and assembly according to claim 1, characterized in that: The monitoring module (1) includes: Power module: It adopts a built-in rechargeable lithium battery to independently power each component of the status monitoring module (1); Sensor module: Includes temperature sensor, vibration sensor and speed sensor. The temperature sensor uses an infrared non-contact probe to collect surface temperature information of key components of the printing equipment; the vibration sensor uses a piezoelectric accelerometer to collect vibration amplitude and frequency information during equipment operation; the speed sensor uses a photoelectric tachometer to collect speed information by identifying reflective marks on rotating parts of the equipment. Each sensor converts the collected non-electrical signals into electrical signals and transmits them to the data processing module. Data processing module: Connected to the sensor module, it receives electrical signals transmitted by the sensor module, filters, calibrates, and extracts features from temperature, vibration, and speed data, and generates equipment status parameters; Communication module: Connects to the data processing module and transmits the device status parameters generated by the data processing module to the external terminal in real time.

3. The printing equipment status monitoring device for rapid disassembly and assembly according to claim 1, characterized in that: The elastic component (206) also includes an L-shaped rod (2061) fixed on both sides of the lower opening slot seat (201) above the through slot (204). The bottom end of each L-shaped rod (2061) is fixedly connected to a connecting shell (2062) opening towards the lower opening slot seat (201). The inner plate (2063) is slidably connected inside the connecting shell (2062). The inner plate (2063) is opposite to the through slot (204), and the protrusion (205) is fixed on the opposite surface of the inner plate (2063) and the through slot (204). A spring (2064) is installed between the other side of the inner plate (2063) and the inner surface of the connecting shell (2062). A crossbar (2065) is also fixedly connected to the surface of the inner plate (2063) connected to the spring (2064). A circular hole (20621) is opened on each connecting shell (2062) for the crossbar (2065) to pass through.

4. The printing equipment status monitoring device for quick assembly and disassembly according to claim 3, characterized in that: The inner sides of the connecting shell (2062) are fixedly connected to guide rails (2067), and the two sides of the inner plate (2063) are slidably connected to the guide rails (2067) by sliders (2068).

5. The printing equipment status monitoring device for quick assembly and disassembly according to claim 3, characterized in that: Each of the crossbars (2065) has a handle (2066) fixedly connected to its head for easy pulling.

6. The printing equipment status monitoring device for quick assembly and disassembly according to claim 1, characterized in that: It also includes a slide bar (4) mounted on the printing equipment via a mounting plate (3), and a sliding sleeve (5) is slidably connected to the outer wall of the slide bar (4), with the connecting block (202) fixed to the top of the sliding sleeve (5).

7. The printing equipment status monitoring device for quick assembly and disassembly according to claim 6, characterized in that: The surface of the slide rod (4) has multiple screw holes (401) arranged in a horizontal array. The slide sleeve (5) has a through hole (501). The screw passes through the through hole (501) and rotates clockwise to be installed into the screw hole (401) at the corresponding position of the slide rod (4), so as to securely fix the position of the monitoring module (1).

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