Fermentation tank for producing solid water-soluble fertilizer

Abstract

This utility model relates to the field of fermentation tanks, specifically a fermentation tank for solid water-soluble fertilizer production. It includes a fermentation tank body with a fixed frame. A tank body is mounted on one side of the fixed frame. The invention utilizes a motor to drive a rotating frame, which in turn rotates the tank body and a bevel gear. The meshing of the bevel gear and a conical toothed plate causes a first pulley to rotate, which in turn drives a second pulley. The second pulley then drives a rotating shaft, which in turn drives a stirring rod. This design effectively prevents sedimentation of the raw materials and solves the problem that solid organic raw materials, due to their inherent physical properties, easily form sediment at the bottom of the tank. This sediment cannot fully contact oxygen, microorganisms, and nutrients, leading to an unbalanced fermentation environment and incomplete local fermentation.

Description

Technical Field

[0001] This utility model relates to the field of fermentation tanks, specifically a fermentation tank for the production of solid water-soluble fertilizers. Background Technology

[0002] Fermentation tanks are core equipment used in industrial production for microbial fermentation processes. By simulating the environmental conditions required for microbial growth, reproduction, and metabolism, they enable the large-scale production of microbial metabolites.

[0003] During the stirring process in the fermentation tank used for solid water-soluble fertilizer production, due to the physical properties of the solid organic raw materials, they are very likely to form sediment at the bottom of the tank. The sediment cannot fully contact oxygen, microbial strains and nutrients, which will lead to an imbalance in the fermentation environment and incomplete local fermentation. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, due to the physical properties of solid organic raw materials, they are prone to forming sediment at the bottom of the tank. The sediment cannot fully contact oxygen, microbial strains and nutrients, which will lead to an imbalance in the fermentation environment and the problem of insufficient local fermentation. This utility model proposes a fermentation tank for the production of solid water-soluble fertilizer.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a fermenter for solid water-soluble fertilizer production, including a fermenter body, the fermenter body including a fixing frame, a tank body provided on one side of the fixing frame, a rotating shaft rotatably connected to the inner cavity of the tank body, a stirring rod fixedly connected to one end of the rotating shaft, and the number of stirring rods is multiple.

[0006] A flipping mechanism is provided on one side of the fixed frame. The flipping mechanism includes a motor and a conical toothed plate. One side of the motor is fixedly connected to one side of the fixed frame, and one side of the conical toothed plate is fixedly connected to the other side of the fixed frame. The output end of the motor is fixedly connected to the flipping frame, and one side of the flipping frame is fixedly connected to the tank. The teeth of the conical toothed plate are meshed with a bevel gear. A rotating rod is fixedly connected to the inner cavity of the bevel gear. One end of the rotating rod is fixedly connected to a first pulley. A transmission belt is movably connected to one side of the first pulley, and a second pulley is movably connected to one side of the transmission belt. The first pulley and the second pulley are connected by transmission belt. The other end of the rotating shaft is fixedly connected to the inner cavity of the second pulley.

[0007] Preferably, a tensioning pulley is movably connected to the other side of the transmission belt, and one side of the tensioning pulley is fixedly connected to one side of the tilting frame via a rotating shaft.

[0008] Preferably, a limiting sleeve is fixedly connected to the surface of the rotating rod, and one side of the limiting sleeve is movably connected to one side of the flipping frame.

[0009] Preferably, a guide groove is provided on one side of the fixing frame, and a guide post is movably connected to one side of the guide groove. One end of the guide post is fixedly connected to one side of the flipping frame.

[0010] Preferably, a protective sleeve is fixedly connected to the surface of the rotating shaft, and the number of the protective sleeves is three, with one end of the stirring rod fixedly connected to one side of the protective sleeve.

[0011] Preferably, a scraper is fixedly connected to the other end of the rotating shaft, and one side of the scraper is movably connected to the inner wall of the tank.

[0012] Preferably, a support plate is fixedly connected to one side of the fermenter body, and the support plate is made of rubber.

[0013] The advantages of this utility model are:

[0014] This invention uses a motor to drive a rotating frame, which in turn rotates the tank and a bevel gear. The meshing of the bevel gear and the conical toothed plate causes the first pulley to rotate, which in turn drives the second pulley, which in turn drives the rotating shaft, which in turn drives the stirring rod. This design effectively prevents the raw materials from settling and solves the problem that solid organic raw materials, due to their physical properties, easily form sediment at the bottom of the tank. This sediment cannot fully contact oxygen, microorganisms, and nutrients, leading to an unbalanced fermentation environment and incomplete fermentation in certain areas. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the tank structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the connection of the tilting frame structure of this utility model;

[0019] Figure 4This is a schematic diagram of the guide column structure connection of this utility model.

[0020] In the diagram: 1. Fermentation tank body; 101. Fixing frame; 102. Tank body; 103. Rotating shaft; 104. Stirring rod; 105. Scraper; 106. Protective sleeve; 2. Tilting mechanism; 201. Tilting frame; 202. Conical toothed plate; 203. Rotating rod; 204. First pulley; 205. Tensioning wheel; 206. Transmission belt; 207. Second pulley; 208. Limiting sleeve; 209. Bevel gear; 210. Motor; 211. Guide groove; 212. Guide column; 3. Support plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0022] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0023] This application discloses a fermenter for the production of solid water-soluble fertilizers. (Refer to...) Figure 1 , Figure 2 , Figure 3 and Figure 4 A fermenter for producing solid water-soluble fertilizer includes a fermenter body 1, the fermenter body 1 includes a fixing frame 101, a tank body 102 is provided on one side of the fixing frame 101, a rotating shaft 103 is rotatably connected to the inner cavity of the tank body 102, and a stirring rod 104 is fixedly connected to one end of the rotating shaft 103. The number of stirring rods 104 is multiple.

[0024] A flipping mechanism 2 is provided on one side of the fixed frame 101. The flipping mechanism 2 includes a motor 210 and a conical toothed plate 202. One side of the motor 210 is fixedly connected to one side of the fixed frame 101, and one side of the conical toothed plate 202 is fixedly connected to the other side of the fixed frame 101. The output end of the motor 210 is fixedly connected to the flipping frame 201. The tank body 102 is fixedly connected to one side of the flipping frame 201. The teeth of the conical toothed plate 202 are meshed with a bevel gear 209. A rotating rod 203 is fixedly connected to the inner cavity of the bevel gear 209. One end of the rotating rod 203 is fixedly connected to a first pulley 204. A transmission belt 206 is movably connected to one side of the first pulley 204. A second pulley 207 is movably connected to one side of the transmission belt 206. The first pulley 204 and the second pulley 207 are connected by transmission belt 206. The other end of the rotating shaft 103 is fixedly connected to the inner cavity of the second pulley 207.

[0025] Referring to the figure, a tensioning pulley 205 is movably connected to the other side of the transmission belt 206. One side of the tensioning pulley 205 is fixedly connected to one side of the tilting frame 201 via a rotating shaft. By setting the tensioning pulley 205, the tension of the transmission belt 206 can be increased, preventing the transmission belt 206 from becoming loose during long-term operation, which would lead to a decrease in friction between the transmission belt 206 and the first pulley 204 and the second pulley 207.

[0026] Reference Figure 3 A limiting sleeve 208 is fixedly connected to the surface of the rotating rod 203. One side of the limiting sleeve 208 is movably connected to one side of the tilting frame 201. By setting the limiting sleeve 208, the position of the rotating rod 203 can be limited, so as to prevent the rotating rod 203 from shifting its position under the pull of external force, thereby affecting the fit between the bevel tooth plate 202 and the bevel gear 209.

[0027] Reference Figure 4 A guide groove 211 is provided on one side of the fixed frame 101, and a guide post 212 is movably connected to one side of the guide groove 211. One end of the guide post 212 is fixedly connected to one side of the flipping frame 201. The guide groove 211 can guide the rotation of the guide post 212 and increase the stability of the flipping frame 201 when rotating, so as to avoid shaking under the action of external force.

[0028] Reference Figure 2 A protective sleeve 106 is fixedly connected to the surface of the rotating shaft 103. There are three protective sleeves 106. One end of the stirring rod 104 is fixedly connected to one side of the protective sleeve 106. By setting the protective sleeve 106, the stability between the stirring rod 104 and the rotating shaft 103 can be increased, and the stirring rod 104 can be prevented from breaking during operation.

[0029] Reference Figure 2The other end of the rotating shaft 103 is fixedly connected to a scraper 105. One side of the scraper 105 is movably connected to the inner wall of the tank 102. By setting the scraper 105, the raw materials adhering to the inner wall of the tank 102 can be scraped off, avoiding waste of raw materials and thus increasing its cost.

[0030] Reference Figure 1 A support plate 3 is fixedly connected to one side of the fermentation tank body 1. The support plate 3 is made of rubber. By setting the support plate 3 and the fact that the support plate 3 is made of rubber, the stability between the ground and the fermentation tank body 1 can be increased, and the fixed frame 101 can be prevented from shifting under the action of external force.

[0031] Working principle: The operator pours the raw material into the tank 102 through the inlet, then locks the inlet with bolts. The motor 210 then drives the tilting frame 201 to rotate. The tilting frame 201 drives the guide column 212 to rotate within the guide groove 211. The guide groove 211 stabilizes the tilting frame 201 during rotation. The tilting frame 201 drives the tank 102 to rotate, preventing sedimentation of the raw material inside the rotating shaft 103. The tilting frame 201 also drives the bevel gear 209 to rotate. The bevel gear 209 meshes with the conical toothed plate 202. Next, the rotating rod 203 is rotated, which drives the transmission belt 206 to move. The transmission belt 206 drives the second pulley 207 to rotate. The tensioning wheel 205 is kept in a taut state by the action of the tensioning wheel 205. The second pulley 207 drives the rotating shaft 103 to rotate. The rotating shaft 103 drives the protective sleeve 106 to rotate. The protective sleeve 106 drives the stirring rod 104 to stir the raw materials inside the tank 102. The rotating shaft 103 drives the scraper 105 to scrape the inner wall of the tank 102 to prevent the raw materials from adhering to the inner wall of the tank 102.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A fermenter for producing solid water-soluble fertilizer, comprising a fermenter body (1), characterized in that: The fermentation tank body (1) includes a fixing frame (101), a tank body (102) is provided on one side of the fixing frame (101), a rotating shaft (103) is rotatably connected to the inner cavity of the tank body (102), and a stirring rod (104) is fixedly connected to one end of the rotating shaft (103). The number of stirring rods (104) is multiple. A flipping mechanism (2) is provided on one side of the fixed frame (101). The flipping mechanism (2) includes a motor (210) and a conical toothed plate (202). One side of the motor (210) is fixedly connected to one side of the fixed frame (101), and one side of the conical toothed plate (202) is fixedly connected to the other side of the fixed frame (101). The output end of the motor (210) is fixedly connected to the flipping frame (201). One side of the flipping frame (201) is fixedly connected to the tank (102). The teeth of the conical toothed plate (202) are meshed with a bevel gear (202). 09), a rotating rod (203) is fixedly connected to the inner cavity of the bevel gear (209), a first pulley (204) is fixedly connected to one end of the rotating rod (203), a transmission belt (206) is movably connected to one side of the first pulley (204), a second pulley (207) is movably connected to one side of the transmission belt (206), the first pulley (204) and the second pulley (207) are connected by transmission belt (206), and the other end of the rotating shaft (103) is fixedly connected to the inner cavity of the second pulley (207).

2. A fermenter for producing solid water-soluble fertilizer according to claim 1, characterized in that: The other side of the transmission belt (206) is movably connected to a tensioning pulley (205), and one side of the tensioning pulley (205) is fixedly connected to one side of the tilting frame (201) via a rotating shaft.

3. A fermenter for producing solid water-soluble fertilizer according to claim 1, characterized in that: The surface of the rotating rod (203) is fixedly connected to a limiting sleeve (208), and one side of the limiting sleeve (208) is movably connected to one side of the flipping frame (201).

4. A fermenter for producing solid water-soluble fertilizer according to claim 1, characterized in that: The fixed frame (101) has a guide groove (211) on one side, and a guide post (212) is movably connected to one side of the guide groove (211). One end of the guide post (212) is fixedly connected to one side of the flipping frame (201).

5. A fermenter for producing solid water-soluble fertilizer according to claim 1, characterized in that: The surface of the rotating shaft (103) is fixedly connected to a protective sleeve (106), and there are three protective sleeves (106). One end of the stirring rod (104) is fixedly connected to one side of the protective sleeve (106).

6. A fermenter for producing solid water-soluble fertilizer according to claim 1, characterized in that: The other end of the rotating shaft (103) is fixedly connected to a scraper (105), and one side of the scraper (105) is movably connected to the inner wall of the tank (102).

7. A fermenter for producing solid water-soluble fertilizer according to claim 1, characterized in that: A support plate (3) is fixedly connected to one side of the fermenter body (1), and the support plate (3) is made of rubber.

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