Intermittent feed device for acetylene plant generator

Abstract

The utility model relates to the technical field of acetylene production process, disclose a kind of acetylene device generator intermittent feeding device, including bottom plate, the top left side of bottom plate is fixedly connected with foot stool, the top of foot stool is fixedly connected with feeding mechanism, the top of feeding mechanism is provided with screening mechanism, the screening mechanism is used to screen calcium carbide, and the feeding mechanism includes pipeline, the bottom of pipeline is fixedly connected in the top of foot stool, the top of bottom plate is fixedly connected with support assembly. In the utility model, after calcium carbide raw material enters pipeline, the rotating disc of motor one output end is started and rotates a circle, four open wheel rotates a quarter of a circle, and the right side screw transport tray is fed, the effect of intermittent feeding is achieved, so that users can control the time and amount of feeding according to the reaction in acetylene generator, to avoid excessive supply and insufficient supply of calcium carbide.

Description

Technical Field

[0001] This utility model relates to the field of acetylene production technology, and in particular to an intermittent feeding device for an acetylene generator. Background Technology

[0002] Currently, the calcium carbide acetylene process is the main method for acetylene production, which is mainly divided into two categories: wet acetylene and dry acetylene. The wet acetylene production process has problems such as high industrial water consumption, high cost of calcium carbide slag slurry treatment, difficulty in comprehensive utilization of wet calcium carbide slag, and the generation of new waste gas pollution from the reuse of calcium carbide slag clear liquid. Therefore, some acetylene producers have begun to adopt the dry acetylene process, which greatly reduces water consumption and produces dry powdery calcium carbide slag that can be directly and widely used in cement production and flue gas desulfurization.

[0003] Whether using wet or dry methods for acetylene production, traditional feeding devices generally suffer from poor sealing during the process of calcium carbide entering the acetylene generator. This can easily lead to acetylene and water vapor backflow into the calcium carbide buffer silo, potentially causing safety accidents in the feeding system. Existing methods introduce nitrogen as an inert gas into the sealed cavity and silo of the feeding device to create a positive pressure environment, preventing acetylene gas from seeping in and diluting leaked flammable gases to reduce the risk of explosion. However, this cannot guarantee a continuous and uniform supply of calcium carbide, which can make the reaction within the acetylene generator unstable, reduce the reaction efficiency of calcium carbide, and affect the yield of acetylene. Furthermore, the instability of the reaction leads to fluctuations in product quality, which is detrimental to subsequent production and processing. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an intermittent feeding device for an acetylene generator, which aims to improve the problems of low efficiency and poor quality in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an intermittent feeding device for an acetylene generator, comprising a base plate, with legs fixedly connected to the top left and right sides of the base plate, a feeding mechanism fixedly connected to the top of the legs, a screening mechanism provided on the top of the feeding mechanism for screening calcium carbide, the feeding mechanism including a pipe, the bottom of the pipe fixedly connected to the top of the legs, a support assembly fixedly connected to the top of the base plate, a motor fixedly connected to the top left side of the support assembly, a rotating shaft fixedly connected to the output end of the motor, an intermittent component fixedly connected to the outer wall of the rotating shaft, a transport assembly fixedly connected to the bottom right side of the intermittent component, and a sealing disc fixedly and rotatably connected to the left side of the outer wall of the transport assembly.

[0006] As a further description of the above technical solution:

[0007] The screening mechanism includes a trapezoidal outer shell, the bottom of which is fixedly connected to the top of the pipe. A second motor is fixedly connected to the front side of the trapezoidal outer shell. A first bevel gear is fixedly connected to the output end of the second motor. A second bevel gear is meshed with the outer wall of the first bevel gear. A second rotating column is fixedly connected to the rear side of the second bevel gear. A transmission assembly is fixedly connected to the outer wall of the second rotating column. A sliding assembly is fixedly connected to the bottom of the transmission assembly.

[0008] As a further description of the above technical solution:

[0009] The support assembly includes a support plate, the bottom of which is fixedly connected to the top left side of the base plate, and a support column is fixedly connected to the top right side of the support plate.

[0010] As a further description of the above technical solution:

[0011] The intermittent component includes a rotating disk, the middle of which is fixedly connected to the outer wall of the rotating shaft, and a four-opening wheel engaged at the bottom of the rotating disk.

[0012] As a further description of the above technical solution:

[0013] The transport assembly includes a rotating column, the left side of which is fixedly connected to the right side of the four-opening wheel. A threaded transport disc is fixedly connected to the outer wall of the rotating column, and a conical discharge port is fixedly connected to the right edge of the pipe.

[0014] As a further description of the above technical solution:

[0015] The transmission assembly includes a half gear, the middle of which is fixedly connected to the outer wall of the rotating column 2, and the outer wall of the half gear is meshed with a toothed frame.

[0016] As a further description of the above technical solution:

[0017] The sliding assembly includes a screen, the top of which is fixedly connected to the bottom of the toothed frame, and rectangular grooves are provided on both the front and rear sides of the inner wall of the trapezoidal outer shell.

[0018] As a further description of the above technical solution:

[0019] A protective shell is fixedly connected to the top left side of the base plate, and a baffle is fixedly connected to the top middle of the trapezoidal shell.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, after the calcium carbide raw material enters the pipeline, the motor is started so that the output shaft drives the rotating disk on the outer wall to rotate. The rotating disk and the four open wheel at the bottom are engaged and connected. When the rotating disk rotates one revolution, the four open wheel rotates one-quarter revolution. It is used in conjunction with the threaded conveyor disk on the right side to feed the material, so as to achieve the effect of intermittent feeding. This allows the user to control the feeding time and amount according to the reaction situation in the acetylene generator, so as to avoid over-supply or under-supply of calcium carbide.

[0022] 2. In this utility model, calcium carbide is placed in the trapezoidal outer shell at the top. The second motor is started, which drives the meshing bevel gear one to rotate, causing the rotating column two to rotate as well. The half gear on the outer wall causes the meshing toothed frame to move up and down, which in turn drives the bottom screen to move up and down, achieving a vibration effect. This screens out large particles from the calcium carbide, while small particles fall into the bottom device, making the reaction with acetylene more uniform. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the pipeline of an intermittent feeding device for an acetylene generator proposed in this utility model;

[0024] Figure 2 This is a partial structural exploded view of the protective shell of an intermittent feeding device for an acetylene generator proposed in this utility model;

[0025] Figure 3 This is a partial structural exploded view of the rotating column of the intermittent feeding device for an acetylene generator proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the trapezoidal outer shell of an intermittent feeding device for an acetylene generator proposed in this utility model;

[0027] Figure 5 This is a partial structural diagram of a half-gear of an intermittent feeding device for an acetylene generator proposed in this utility model.

[0028] Legend:

[0029] 1. Base plate; 2. Feeding mechanism; 201. Pipe; 202. Support assembly; 2021. Support plate; 2022. Support column; 203. Motor 1; 204. Rotating shaft; 205. Intermittent assembly; 2051. Rotating disc; 2052. Four-opening wheel; 206. Sealing disc; 207. Transport assembly; 2071. Rotating column 1; 2072. Threaded transport disc; 2073. Conical discharge port; 3. Screening mechanism; 301. Trapezoidal shell; 302. Motor 2; 303. Bevel gear 1; 304. Bevel gear 2; 305. Rotating column 2; 306. Transmission assembly; 3061. Half gear; 3062. Toothed frame; 307. Sliding assembly; 3071. Screen; 3072. Rectangular groove; 4. Legs; 5. Protective shell; 6. Material stop cover. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides an intermittent feeding device for an acetylene generator, comprising a base plate 1, with legs 4 fixedly connected to the top left and right sides of the base plate 1, a feeding mechanism 2 fixedly connected to the top of the legs 4, a screening mechanism 3 provided on the top of the feeding mechanism 2, the screening mechanism 3 being used to screen calcium carbide, the feeding mechanism 2 including a pipe 201, the bottom of the pipe 201 being fixedly connected to the top of the legs 4, a support assembly 202 fixedly connected to the top of the base plate 1, a motor 203 fixedly connected to the top left side of the support assembly 202, a rotating shaft 204 fixedly connected to the output end of the motor 203, an intermittent component 205 fixedly connected to the outer wall of the rotating shaft 204, a transport assembly 207 fixedly connected to the bottom right side of the intermittent component 205, and a sealing disc 206 fixedly and rotatably connected to the left side of the outer wall of the transport assembly 207;

[0032] Specifically, legs 4 are securely fixed to the top left and right sides of the base plate 1. These legs 4 are reliably fixed to ensure their stable position on the base plate 1 and prevent them from loosening. The feeding mechanism 2 is stably fixed to the top of the legs 4. This fixed connection method ensures that the feeding mechanism 2 will not shift or shake during operation. A screening mechanism 3 is set on the top of the feeding mechanism 2. The main function of the screening mechanism 3 is to perform efficient screening of calcium carbide, effectively removing impurities and improving the purity and utilization efficiency of calcium carbide. The specific structure of the feeding mechanism 2 includes a pipe 201, which is fixedly connected to the top of the legs 4 to ensure that the pipe 201 remains stable during feeding. In addition, a support component 202 is also fixedly connected to the top of the base plate 1, on the top left side. Part of the system is fixedly connected to a motor 203. The output end of the motor 203 is stably and fixedly connected to a rotating shaft 204 via a precision mechanical connection. The outer wall of the rotating shaft 204 is fixedly connected to an intermittent component 205. A transport component 207 is fixedly connected to the bottom right side of the intermittent component 205. The intermittent component 205 is designed to work within a specific time period. The bottom right side of the intermittent component 205 is fixedly connected to the transport component 207, and the left side of its outer wall is rotatably connected to a sealing disc 206. This rotatable connection not only ensures flexible rotation between the transport component 207 and the sealing disc 206, but also effectively prevents material leakage, ensuring the sealing performance and operational stability of the entire system, thereby improving the overall working efficiency and service life of the equipment.

[0033] Please see the appendix Figure 3 - Appendix Figure 5 The screening mechanism 3 includes a trapezoidal housing 301. The bottom of the trapezoidal housing 301 is fixedly connected to the top of the pipe 201. A second motor 302 is fixedly connected to the front side of the trapezoidal housing 301. A first bevel gear 303 is fixedly connected to the output end of the second motor 302. A second bevel gear 304 is meshed with the outer wall of the first bevel gear 303. A second rotating column 305 is fixedly connected to the rear side of the second bevel gear 304. A transmission assembly 306 is fixedly connected to the outer wall of the second rotating column 305. A sliding assembly 307 is fixedly connected to the bottom of the transmission assembly 306.

[0034] Specifically, the screening mechanism 3 mainly consists of a trapezoidal outer shell 301. The bottom of the trapezoidal outer shell 301 is firmly fixed to the top of the pipe 201 to ensure the stability of the entire mechanism. A second motor 302 is firmly fixedly connected to the front part of the trapezoidal outer shell 301. This second motor 302 serves as a power source, and its output end is fixedly connected to a first bevel gear 303. The outer wall of the first bevel gear 303 meshes with another second bevel gear 304. This meshing ensures the smoothness and efficiency of power transmission. The second bevel gear 304... The rear part of 04 is fixedly connected to a rotating column 305. The rotating column 305 rotates under the drive of the bevel gear 304. A transmission component 306 is further fixedly connected to the outer wall of the rotating column 305. The transmission component 306 is responsible for transmitting the rotational power of the rotating column 305 to the next stage. The bottom of the transmission component 306 is reliably fixed to a sliding component 307. The sliding component 307 slides under the drive of the transmission component 306, thereby realizing the complex movement and function of the entire screening mechanism 3.

[0035] Please see the appendix Figure 1 - Appendix Figure 3 The support assembly 202 includes a support plate 2021, the bottom of which is fixedly connected to the top left side of the base plate 1, and a support column 2022 is fixedly connected to the top right side of the support plate 2021. The intermittent assembly 205 includes a rotating disk 2051, the middle of which is fixedly connected to the outer wall of the rotating shaft 204, and a four-opening wheel 2052 is engaged with the bottom of the rotating disk 2051. The transport assembly 207 includes a rotating column 2071, the left side of which is fixedly connected to the right side of the four-opening wheel 2052, and a threaded transport disk 2072 is fixedly connected to the outer wall of the rotating column 2071. A conical discharge port 2073 is fixedly connected to the right edge of the pipe 201.

[0036] Specifically, the support assembly 202 includes a support plate 2021. The bottom of the support plate 2021 is securely fixed to the top left side of the base plate 1 to ensure its stability. A support column 2022 is securely fixed to the top right side of the support plate 2021 to enhance the overall structural support capacity. The intermittent assembly 205 mainly consists of a rotating disk 2051. The middle part of the rotating disk 2051 is fixedly connected to the outer wall of the rotating shaft 204 to ensure its smooth rotation. The bottom of the rotating disk 2051... The component has a snap-fit ​​connection structure that engages tightly with the four-opening wheel 2052 to ensure stability during rotation. The transport component 207 includes a rotating column 2071, the left side of which is fixedly connected to the right side of the four-opening wheel 2052 to ensure linkage between the two. A threaded transport disc 2072 is fixedly connected to the outer wall of the rotating column 2071 to realize the material transport function. In addition, a conical discharge port 2073 is installed at the right edge of the pipe 201 by a fixed connection to facilitate the smooth discharge of materials.

[0037] Please see the appendix Figure 3 - Appendix Figure 5 The transmission component 306 includes a half gear 3061, the middle of which is fixedly connected to the outer wall of the rotating column 305. The outer wall of the half gear 3061 is meshed with a toothed frame 3062. The sliding component 307 includes a screen 3071, the top of which is fixedly connected to the bottom of the toothed frame 3062. The inner wall of the trapezoidal outer shell 301 has rectangular grooves 3072 on both the front and rear sides. The top left side of the bottom plate 1 is fixedly connected to a protective shell 5. The top middle of the trapezoidal outer shell 301 is fixedly connected to a baffle 6.

[0038] Specifically, the transmission assembly 306 includes a half gear 3061, the middle of which is fixedly connected to the outer wall of the rotating column 305, ensuring its stability and ability to rotate with the rotating column 305. Furthermore, the outer wall of the half gear 3061 meshes with a toothed frame 3062, making the transmission process smoother and more efficient. The sliding assembly 307 mainly consists of a screen 3071, the top of which is fixedly connected to the bottom of the toothed frame 3062. The screen 3071 remains stable during sliding. Rectangular grooves 3072 are provided on both the front and rear sides of the inner wall of the trapezoidal outer shell 301. These rectangular grooves 3072 facilitate the installation and positioning of other components. A protective shell 5 is fixedly connected to the top left side of the base plate 1. The protective shell 5 is mainly used to protect the internal components from external interference and damage. In addition, a baffle 6 is fixedly connected to the top middle position of the trapezoidal outer shell 301. The function of the baffle 6 is to prevent materials from affecting the operation of parts during transmission, and to ensure the normal operation and working efficiency of the entire transmission system.

[0039] Working principle: After the calcium carbide raw material enters the pipe 201, the motor 203 is started, which causes the output shaft 204 to drive the rotating disk 2051 on the outer wall to rotate. The rotating disk 2051 and the four-open wheel 2052 at the bottom are engaged and connected. When the rotating disk 2051 rotates one revolution, the four-open wheel 2052 rotates one-quarter revolution. It works in conjunction with the threaded conveyor disk 2072 on the right side to feed the material, achieving the effect of intermittent feeding. This allows the user to control the feeding time and amount according to the reaction situation in the acetylene generator, avoiding over-supply or under-supply of calcium carbide.

[0040] Calcium carbide is placed in the trapezoidal outer shell 301 at the top. The motor 302 is started, which drives the meshing bevel gear 303 to rotate, causing the rotating column 305 to rotate as well. The half gear 3061 on the outer wall causes the meshing toothed frame 3062 to move up and down, which in turn drives the bottom screen 3071 to move up and down, achieving a vibration effect. This screens out large particles from the calcium carbide, while small particles fall into the bottom device, making the reaction with acetylene more uniform.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intermittent feeding device for an acetylene generator, comprising a base plate (1), characterized in that: The top left and right sides of the base plate (1) are fixedly connected to the legs (4), the top of the legs (4) is fixedly connected to the feeding mechanism (2), and the top of the feeding mechanism (2) is provided with a screening mechanism (3), which is used to screen calcium carbide. The feeding mechanism (2) includes a pipe (201), the bottom of which is fixedly connected to the top of the bracket (4). A support assembly (202) is fixedly connected to the top of the base plate (1). A motor (203) is fixedly connected to the top left side of the support assembly (202). A rotating shaft (204) is fixedly connected to the output end of the motor (203). An intermittent assembly (205) is fixedly connected to the outer wall of the rotating shaft (204). A transport assembly (207) is fixedly connected to the bottom right side of the intermittent assembly (205). A sealing disc (206) is fixedly rotatably connected to the left side of the outer wall of the transport assembly (207).

2. The intermittent feeding device for an acetylene generator according to claim 1, characterized in that: The screening mechanism (3) includes a trapezoidal shell (301), the bottom of which is fixedly connected to the top of the pipe (201). A second motor (302) is fixedly connected to the front side of the trapezoidal shell (301). A first bevel gear (303) is fixedly connected to the output end of the second motor (302). A second bevel gear (304) is meshed with the outer wall of the first bevel gear (303). A second rotating column (305) is fixedly connected to the rear side of the second bevel gear (304). A transmission assembly (306) is fixedly connected to the outer wall of the second rotating column (305). A sliding assembly (307) is fixedly connected to the bottom of the transmission assembly (306).

3. The intermittent feeding device for an acetylene generator according to claim 1, characterized in that: The support assembly (202) includes a support plate (2021), the bottom of which is fixedly connected to the top left side of the base plate (1), and a support column (2022) is fixedly connected to the top right side of the support plate (2021).

4. The intermittent feeding device for an acetylene generator according to claim 1, characterized in that: The intermittent component (205) includes a rotating disk (2051), the middle of which is fixedly connected to the outer wall of the rotating shaft (204), and the bottom of the rotating disk (2051) is engaged with a four-opening wheel (2052).

5. The intermittent feeding device for an acetylene generator according to claim 4, characterized in that: The transport assembly (207) includes a rotating column (2071), the left side of which is fixedly connected to the right side of the four-opening wheel (2052), and a threaded transport disc (2072) is fixedly connected to the outer wall of the rotating column (2071). A conical discharge port (2073) is fixedly connected to the right edge of the pipe (201).

6. The intermittent feeding device for an acetylene generator according to claim 2, characterized in that: The transmission assembly (306) includes a half gear (3061), the middle part of which is fixedly connected to the outer wall of the rotating column (305), and the outer wall of the half gear (3061) is meshed with a toothed frame (3062).

7. The intermittent feeding device for an acetylene generator according to claim 6, characterized in that: The sliding assembly (307) includes a screen (3071), the top of which is fixedly connected to the bottom of the toothed frame (3062), and rectangular grooves (3072) are provided on the front and rear sides of the inner wall of the trapezoidal shell (301).

8. The intermittent feeding device for an acetylene generator according to claim 2, characterized in that: A protective shell (5) is fixedly connected to the top left side of the base plate (1), and a baffle (6) is fixedly connected to the top middle of the trapezoidal shell (301).

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