A device for detecting an automobile lamp jig
By designing a bottom support plate and a testing mechanism in the automotive headlight fixture testing device, continuous testing of the wear resistance and compressive strength of automotive headlight fixtures is achieved, solving the problem of low testing efficiency in existing technologies and improving testing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN GUANJIATONG METAL PRODUCTS CO LTD
- Filing Date
- 2025-04-26
- Publication Date
- 2026-06-23
Smart Images

Figure CN224399175U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive lamp fixture testing technology, specifically a device for testing automotive lamp fixtures. Background Technology
[0002] Automotive headlight fixtures include automotive headlight manufacturing molds. When testing the wear resistance and compressive strength of these molds, separate tests are required using wear resistance testing equipment and compressive strength testing equipment. For the first wear resistance test, the fixture must be clamped using the fixture of the wear resistance testing equipment before the test is performed. Then, the fixture is removed and placed on the compressive strength testing equipment, where it is clamped again before the compressive strength test is conducted. Therefore, testing the wear resistance and compressive strength of the fixture requires transferring the fixture and performing two clamping operations, resulting in low efficiency. Utility Model Content
[0003] In view of the problems existing in a current device for testing automotive headlight fixtures, this utility model is proposed.
[0004] Therefore, the purpose of this utility model is to provide a device for testing automotive lamp fixtures, solving the problem that when testing the wear resistance and compressive strength of automotive lamp manufacturing molds, it is necessary to perform wear resistance and compressive strength tests separately using wear resistance testing equipment and compressive strength testing equipment. When testing wear resistance first, the fixture needs to be clamped using the fixture of the wear resistance testing equipment, then the wear resistance test is performed, and then the fixture is removed and placed on the compressive strength testing equipment, where it is clamped using the fixture, and then the compressive strength test is performed. Therefore, testing the wear resistance and compressive strength of the fixture requires transferring the fixture and performing two clamping operations, resulting in low efficiency in the testing of the fixture's wear resistance and compressive strength.
[0005] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0006] A device for testing automotive headlight fixtures includes a bottom support plate, on which a first limiting support plate and a second limiting support plate are welded. A pressure resistance testing mechanism is installed at the left end of the bottom support plate, and a wear resistance testing mechanism is installed at the rear end of the bottom support plate. The pressure resistance testing mechanism, the wear resistance testing mechanism, the first limiting support plate, and the second limiting support plate cooperate to continuously perform pressure resistance testing and wear resistance testing on the fixture.
[0007] As a preferred embodiment of the device for testing automotive headlight fixtures according to this utility model, the pressure testing mechanism includes a first upright plate, a first hydraulic cylinder mounted on the first upright plate, a first sleeve mounted at the end of the telescopic rod of the first hydraulic cylinder, a first pressure sensor mounted inside the first sleeve, a first support pin slidably connected to the inner wall of the first sleeve, and a pressure plate mounted at the end of the first support pin.
[0008] In a preferred embodiment of the device for testing automotive headlight fixtures described in this utility model, a first support connecting seat is welded to the end of the first sleeve, and the telescopic rod of a first hydraulic cylinder is inserted into the inner wall of the first support connecting seat. The telescopic rod of the first hydraulic cylinder and the first support connecting seat are fixed together by bolts.
[0009] In a preferred embodiment of the device for testing automotive headlight fixtures described in this utility model, a first sliding plate is welded to one end of the first support pin, and the first sliding plate is slidably connected to the inner wall of the first sleeve.
[0010] As a preferred embodiment of the device for testing automotive headlight fixtures according to this utility model, the wear resistance testing mechanism includes a second vertical plate, a second hydraulic cylinder mounted on the second vertical plate, a second sleeve mounted at the end of the telescopic rod of the second hydraulic cylinder, a second pressure sensor mounted inside the second sleeve, a second support pin slidably connected to the inner wall of the second sleeve, a frame welded to the end of the second support pin, a motor fixedly mounted on the frame, and a wear resistance testing grinding disc fixedly mounted on the output shaft of the motor.
[0011] In a preferred embodiment of the device for testing automotive headlight fixtures described in this utility model, a second support connecting seat is welded to the end of the second sleeve, and the telescopic rod of the second hydraulic cylinder is inserted into the inner wall of the second support connecting seat. The telescopic rod of the second hydraulic cylinder and the second support connecting seat are fixed together by bolts.
[0012] In a preferred embodiment of the device for testing automotive headlight fixtures described in this utility model, a second sliding plate is welded to one end of the second support pin, and the second sliding plate is slidably connected to the inner wall of the second sleeve.
[0013] Compared with existing technologies:
[0014] 1. By welding a first limiting support plate and a second limiting support plate onto the bottom support plate, and setting a pressure resistance testing mechanism and a wear resistance testing mechanism on the bottom support plate, the wear resistance performance and pressure resistance performance of the fixture can be continuously tested, thereby improving the testing efficiency of the fixture.
[0015] 2. When the wear resistance testing mechanism performs wear resistance testing on the fixture, the compression testing mechanism, the first limit support plate, and the second limit support plate cooperate to clamp the fixture. When the compression testing mechanism performs compression testing on the fixture, the wear resistance testing mechanism, the first limit support plate, and the second limit support plate cooperate to clamp the fixture, thereby improving clamping efficiency. Attached Figure Description
[0016] Figure 1 This is a structural schematic diagram of the present invention;
[0017] Figure 2 Provided by this utility model Figure 1 A bottom view;
[0018] Figure 3 A cross-sectional view of the compression testing mechanism provided by this utility model;
[0019] Figure 4 A cross-sectional view of the wear resistance testing mechanism provided by this utility model.
[0020] In the diagram: bottom support plate 1, pressure resistance testing mechanism 2, first upright plate 21, first hydraulic cylinder 22, first sleeve 23, pressure plate 24, first support pin 241, first sliding plate 2411, first support connecting seat 25, first pressure sensor 26, wear resistance testing mechanism 3, second upright plate 31, second hydraulic cylinder 32, second sleeve 33, second support connecting seat 34, second support pin 351, second sliding plate 3511, frame 36, motor 37, wear resistance testing grinding disc 38, second pressure sensor 39, first limit support plate 4, second limit support plate 5. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0022] This utility model provides a device for testing automotive headlight fixtures. Please refer to [link / reference]. Figure 1-4 It includes a bottom support plate 1, on which a first limiting support plate 4 and a second limiting support plate 5 are welded. A pressure resistance testing mechanism 2 is installed at the left end of the bottom support plate 1, and a wear resistance testing mechanism 3 is installed at the rear end of the bottom support plate 1. The pressure resistance testing mechanism 2, the wear resistance testing mechanism 3, the first limiting support plate 4 and the second limiting support plate 5 cooperate to continuously realize the pressure resistance testing and wear resistance testing of the fixture.
[0023] The pressure testing mechanism 2 includes a first upright plate 21, on which a first hydraulic cylinder 22 is mounted. A first sleeve 23 is mounted at the end of the telescopic rod of the first hydraulic cylinder 22. Specifically, a first support connecting seat 25 is welded to the end of the first sleeve 23. The telescopic rod of the first hydraulic cylinder 22 is inserted into the inner wall of the first support connecting seat 25. The telescopic rod of the first hydraulic cylinder 22 and the first support connecting seat 25 are fixed together by bolts. A first pressure sensor 26 is installed inside the first sleeve 23. A first support pin 241 is slidably connected to the inner wall of the first sleeve 23. Specifically, a first sliding plate 2411 is welded to one end of the first support pin 241. The first sliding plate 2411 is slidably connected to the inner wall of the first sleeve 23. A pressure plate 24 is mounted at the end of the first support pin 241. A limit bolt is threaded onto the first sleeve 23. The end of the limit bolt extends into the inner cavity of the first sleeve 23 to prevent the first sliding plate 2411 from moving out of the first sleeve 23.
[0024] The wear resistance testing mechanism 3 includes a second vertical plate 31, on which a second hydraulic cylinder 32 is mounted. A second sleeve 33 is mounted at the end of the telescopic rod of the second hydraulic cylinder 32. Specifically, a second support connecting seat 34 is welded to the end of the second sleeve 33. The telescopic rod of the second hydraulic cylinder 32 is inserted into the inner wall of the second support connecting seat 34, and the telescopic rod of the second hydraulic cylinder 32 and the second support connecting seat 34 are fixed together by bolts. A second pressure sensor 39 is installed inside the second sleeve 33, and the inner wall of the second sleeve 33 is slidably connected. The second support pin 351 has a second sliding plate 3511 welded to one end, which is slidably connected to the inner wall of the second sleeve 33. A frame 36 is welded to the end of the second support pin 351, and a motor 37 is fixedly mounted on the frame 36. A wear-resistant testing and polishing disc 38 is fixedly mounted on the output shaft of the motor 37. A limit bolt is threaded onto the second sleeve 33, and the end of the limit bolt extends into the inner cavity of the second sleeve 33 to prevent the second sliding plate 3511 from moving out of the second sleeve 33.
[0025] The first pressure sensor 26 and the second pressure sensor 39 are converted into digital signals by a transmitter and a display. The computer and the sensor are connected using a USB cable. The sensor is connected to the transmitter or the display, and the converted device is connected to the computer using a USB cable. The connection between the pressure sensor and the computer is a mature existing technology and will not be described in detail here.
[0026] In practical use, the fixture is placed between the pressure plate 24, the wear-resistant testing and grinding plate 38, the first limiting support plate 4, and the second limiting support plate 5; the hydraulic control system controls the extension rod of the first hydraulic cylinder 22 to extend until the pressure plate 24 presses against the fixture.
[0027] The hydraulic control system controls the extension rod of the second hydraulic cylinder 32 to extend to the wear-resistant testing grinding disc 38 to press against the fixture. The pressure of the wear-resistant testing grinding disc 38 on the fixture is adjusted by the second pressure sensor 39. The motor 37 drives the wear-resistant testing grinding disc 38 to perform grinding, and the wear degree of the fixture is observed.
[0028] When motor 37 stops working, the hydraulic control system controls the extension rod of the first hydraulic cylinder 22 to extend. The pressure sensor 26 can detect the squeezing force of the pressure plate 24 on the fixture, thereby detecting the fixture's compressive strength.
[0029] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A device for testing automotive headlight fixtures, comprising a bottom support plate (1), wherein a first limiting support plate (4) and a second limiting support plate (5) are welded onto the bottom support plate (1), characterized in that: A pressure resistance testing mechanism (2) is installed at the left end of the bottom support plate (1), and a wear resistance testing mechanism (3) is installed at the rear end of the bottom support plate (1). The pressure resistance testing mechanism (2), the wear resistance testing mechanism (3), the first limiting support plate (4), and the second limiting support plate (5) cooperate to continuously realize the pressure resistance testing and wear resistance testing of the fixture.
2. The device for testing automotive headlight fixtures according to claim 1, characterized in that, The pressure testing mechanism (2) includes a first upright plate (21), on which a first hydraulic cylinder (22) is installed. A first sleeve (23) is installed at the end of the telescopic rod of the first hydraulic cylinder (22). A first pressure sensor (26) is installed inside the first sleeve (23). A first support pin (241) is slidably connected to the inner wall of the first sleeve (23). A pressure plate (24) is installed at the end of the first support pin (241).
3. The device for testing automotive headlight fixtures according to claim 2, characterized in that, The first sleeve (23) is welded to a first support connecting seat (25). The telescopic rod of the first hydraulic cylinder (22) is inserted into the inner wall of the first support connecting seat (25). The telescopic rod of the first hydraulic cylinder (22) and the first support connecting seat (25) are fixed together by bolts.
4. The apparatus for testing automotive headlight fixtures according to claim 2 or 3, characterized in that, One end of the first support pin (241) is welded to a first slide plate (2411), and the first slide plate (2411) is slidably connected to the inner wall of the first sleeve (23).
5. The device for testing automotive headlight fixtures according to claim 4, characterized in that, The wear resistance testing mechanism (3) includes a second vertical plate (31), on which a second hydraulic cylinder (32) is installed. A second sleeve (33) is installed at the end of the telescopic rod of the second hydraulic cylinder (32). A second pressure sensor (39) is installed inside the second sleeve (33). A second support pin (351) is slidably connected to the inner wall of the second sleeve (33). A frame (36) is welded to the end of the second support pin (351). A motor (37) is fixedly installed on the frame (36). A wear resistance testing grinding disc (38) is fixedly installed on the output shaft of the motor (37).
6. The device for testing automotive headlight fixtures according to claim 5, characterized in that, The second sleeve (33) is welded to a second support connecting seat (34). The telescopic rod of the second hydraulic cylinder (32) is inserted into the inner wall of the second support connecting seat (34). The telescopic rod of the second hydraulic cylinder (32) and the second support connecting seat (34) are fixed together by bolts.
7. The device for testing automotive headlight fixtures according to claim 5, characterized in that, The second support pin (351) has a second slide plate (3511) welded to one end, and the second slide plate (3511) is slidably connected to the inner wall of the second sleeve (33).