A magnetic separator feeding and screening device
By designing a magnetic separator feed screening device, the problem of clogging in the magnetic separator feed trough was solved by using a cleaning mechanism and a detection and protection mechanism, which extended the life of the drum skin and improved cleaning efficiency and media utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANKUANG ENERGY GRP CO LTD
- Filing Date
- 2025-04-15
- Publication Date
- 2026-06-26
Smart Images

Figure CN224405784U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of mining equipment technology, and in particular to a magnetic separator feed screening device. Background Technology
[0002] The accumulation of lump coal in the feed trough of the magnetic separator can cause blockages at the feed inlet, leading to the overflow of the medium liquid and hindering effective medium recovery. This also complicates on-site cleaning. Furthermore, when the magnetic separator recovers the medium, the lump coal rubs against the separator drum, reducing its lifespan.
[0003] Therefore, how to improve the service life of the magnetic separator drum while avoiding blockage at the feed inlet has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0004] This application proposes a magnetic separator feed screening device to improve the service life of the magnetic separator drum and avoid blockage at the feed inlet.
[0005] To achieve the above objectives, this application provides a magnetic separator feed screening device, including a positioning frame and a trough-shaped coarse grate body: the trough-shaped coarse grate body is snapped into the inside of the magnetic separator feed inlet, the positioning frame is installed at the outer end of the trough-shaped coarse grate body, the lower surface of the positioning frame abuts against the upper surface of the magnetic separator feed inlet, the upper surface of the positioning frame has two sets of slots, and a cleaning mechanism for cleaning debris accumulated inside the trough-shaped coarse grate body is slidably connected inside the two sets of slots of the positioning frame, a limiting mechanism is installed on the left and right sides of the positioning frame, a detection mechanism is installed on the upper surface of the positioning frame, and a protective mechanism is installed at the top of the detection mechanism.
[0006] Preferably, the cleaning mechanism includes two sets of sliding plates, which are slidably connected to two sets of slots in the positioning frame. An L-shaped connecting plate is provided on the upper surface of the two sets of sliding plates. A slot is provided at the top of the L-shaped connecting plate. An electric telescopic rod is installed inside the slot of the L-shaped connecting plate. A fixing plate is installed at the output end of the electric telescopic rod. Multiple cleaning blocks are provided on the lower surface of the fixing plate. The positions of the multiple cleaning blocks are located directly above the multiple feed inlets inside the positioning frame.
[0007] Preferably, the upper surface of the positioning frame is provided with a U-shaped slot, and a U-shaped limiting plate is engaged inside the U-shaped slot of the positioning frame.
[0008] Preferably, a fixing rod is installed on the back of the positioning frame, and the fixing rod is located on the movement path of the two sets of sliding plates.
[0009] Preferably, the detection mechanism includes a U-shaped connecting plate and an acrylic plate. The U-shaped connecting plate is installed on the upper surface of the positioning frame. A motor is installed on the right side of the U-shaped connecting plate, and an alarm is provided on the front side of the U-shaped connecting plate. Through holes are opened on the inner walls of both sides of the U-shaped connecting plate. A lead screw is rotatably connected inside the two sets of through holes of the U-shaped connecting plate. A slider is threaded to the outside of the lead screw. An infrared sensor is provided on the upper surface of the slider. A slot is opened on the front side of the U-shaped limiting plate. The acrylic plate is installed inside the slot of the U-shaped limiting plate. The acrylic plate is located on the signal source path of the infrared sensor. The infrared sensor and the control terminal of the alarm are electrically connected.
[0010] Preferably, the protective mechanism includes two sets of side plates, both sets of side plates are mounted on the upper surface of the slider, and a top plate is mounted on the upper surface of the two sets of side plates, the top plate being located directly above the infrared sensor.
[0011] Preferably, the limiting mechanism includes two sets of L-shaped fixing plates, which are respectively installed on the left and right sides of the positioning frame. Threaded holes are provided on opposite sides of both sets of L-shaped fixing plates, and screws are connected to the internal threads of both sets of L-shaped fixing plates. Vacuum suction cups are installed at adjacent ends of the screws in both sets of fixing plates.
[0012] Preferably, the upper surface of the L-shaped connecting plate is provided with two sets of grooves, and the two sets of grooves of the L-shaped connecting plate are slidably connected with limit rods, and the lower surfaces of the two sets of limit rods are installed on the upper surface of the fixing plate.
[0013] This application provides a magnetic separator feeding and screening device. By pushing two sets of sliding plates, the two sets of sliding plates are connected to the two sets of slots inside the positioning frame. This allows the subsequent sets of cleaning blocks to be positioned directly above the multiple feed inlets inside the positioning frame. Then, by activating the electric telescopic rod, the fixing plate is pushed to move the multiple sets of cleaning blocks downwards. As the subsequent sets of cleaning blocks move downwards, they push away the debris accumulated inside the multiple feed inlets of the coarse grate body. This reduces the time spent by workers cleaning the debris accumulated inside the multiple feed inlets of the coarse grate body, thus improving the practicality of the device. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some examples or embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort, and this application can be applied to other similar scenarios based on the provided drawings. Unless obvious from the linguistic context or otherwise specified, the same reference numerals in the drawings represent the same structures or operations.
[0015] Figure 1 This is a schematic diagram of the top structure of a magnetic separator feed screening device according to this application;
[0016] Figure 2 This is a schematic diagram of the rear structure of a magnetic separator feed screening device according to this application;
[0017] Figure 3 yes Figure 1 Enlarged view of point A in the middle;
[0018] Figure 4 yes Figure 2 Enlarged view of point B in the middle.
[0019] in:
[0020] 1. Positioning frame; 2. Grooved coarse grate body; 3. Limiting mechanism; 301. L-shaped fixing plate; 302. Screw; 303. Vacuum suction cup; 4. Cleaning mechanism; 401. Slide plate; 402. L-shaped connecting plate; 403. Fixing plate; 404. Electric telescopic rod; 405. Cleaning block; 5. U-shaped limiting plate; 6. Limiting rod; 7. Detection mechanism; 701. U-shaped connecting plate; 702. Motor; 703. Alarm; 704. Lead screw; 705. Slider; 706. Infrared sensor; 707. Acrylic plate; 8. Fixing rod; 9. Protective mechanism; 901. Side plate; 902. Top plate. Detailed Implementation
[0021] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the application and not intended to limit it. The described embodiments are only a part of the embodiments of the present application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without inventive effort are within the scope of protection of the present application.
[0022] It should be noted that, for ease of description, only the parts relevant to the application are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this application can be combined with each other.
[0023] It should be understood that the terms "system," "apparatus," "unit," and / or "module" used in this application are a method of distinguishing different components, elements, parts, sections, or assemblies at different levels. However, if other terms can achieve the same purpose, they may be replaced by other expressions.
[0024] It should be noted that, unless the context explicitly indicates an exception, words such as "a," "an," "a kind," and / or "the" do not specifically refer to the singular and may also include the plural. Generally speaking, the terms "comprising" and "including" only indicate the inclusion of explicitly identified steps and elements, and these steps and elements do not constitute an exclusive list; a method or apparatus may also include other steps or elements. An element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the process, method, product, or apparatus that includes the element.
[0025] In the description of the embodiments of this application, unless otherwise stated, " / " means "or", for example, A / B can mean A or B; "and / or" in this document is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Furthermore, in the description of the embodiments of this application, "multiple" refers to two or more.
[0026] Hereinafter, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
[0027] Flowcharts are used in this application to illustrate the operations performed by the system according to embodiments of this application. It should be understood that the preceding or following operations are not necessarily performed precisely in sequence. Instead, the steps can be processed in reverse order or simultaneously. Furthermore, other operations can be added to these processes, or one or more steps can be removed from them.
[0028] Please see Figures 1-4 .
[0029] Some embodiments of this application disclose a magnetic separator feed screening device, including a positioning frame 1 and a trough-shaped coarse grate body 2. The trough-shaped coarse grate body 2 is snapped into the inside of the magnetic separator feed inlet. The positioning frame 1 is installed at the outer end of the trough-shaped coarse grate body 2. The lower surface of the positioning frame 1 abuts against the upper surface of the magnetic separator feed inlet. Two sets of slots are provided on the upper surface of the positioning frame 1. A cleaning mechanism 4 for cleaning debris accumulated inside the trough-shaped coarse grate body 2 is slidably connected inside the two sets of slots of the positioning frame 1. Limiting mechanisms 3 are installed on the left and right sides of the positioning frame 1. A detection mechanism 7 is installed on the upper surface of the positioning frame 1. A protective mechanism 9 is installed at the top of the detection mechanism 7.
[0030] Specifically, by activating the cleaning mechanism 4, debris accumulated inside the multiple feed inlets of the main body 2 of the coarse grate is pushed away, thus shortening the time spent by subsequent workers in cleaning the debris inside the multiple feed inlets of the main body 2 of the coarse grate, thereby improving the practicality of the device; the coarse grate body 2 reduces the accumulation of lump coal at the feed inlet of the magnetic separator, increasing the service life of the drum skin; at the same time, it ensures that the medium liquid will not overflow, causing waste of medium usage, greatly saving the cost of medium usage, and reducing the need for personnel to clean up.
[0031] The cleaning mechanism 4 includes two sets of sliding plates 401, which are slidably connected to the two sets of slots in the positioning frame 1. An L-shaped connecting plate 402 is provided on the upper surface of the two sets of sliding plates 401. A slot is opened at the top of the L-shaped connecting plate 402. An electric telescopic rod 404 is installed inside the slot of the L-shaped connecting plate 402. A fixing plate 403 is installed at the output end of the electric telescopic rod 404. Multiple cleaning blocks 405 are provided on the lower surface of the fixing plate 403. The positions of the multiple cleaning blocks 405 are located at the top of the multiple feed inlets inside the positioning frame 1.
[0032] Specific method: When a large amount of debris accumulates in the multiple feed inlets inside the main body 2 of the coarse grate, the two sets of sliding plates 401 are pushed to connect them to the two sets of slots in the positioning frame 1. This positions the subsequent sets of cleaning blocks 405 directly above the multiple feed inlets inside the positioning frame 1. Then, by activating the electric telescopic rod 404, the fixing plate 403 is pushed, causing the multiple sets of cleaning blocks 405 to move downwards. As the subsequent sets of cleaning blocks 405 move downwards, they push away the debris accumulated in the coarse grate. The device removes debris from the multiple feed inlets of the main body 2, thus reducing the time spent by subsequent workers cleaning the debris accumulated inside the multiple feed inlets of the main body 2 and improving the practicality of the device. By pushing the fixing plate 403, the two sets of sliding plates 401 are moved out of the two sets of slots in the positioning frame 1, so that the subsequent cleaning mechanism 4 can be removed from the top of the positioning frame 1, thereby minimizing the possibility that the cleaning mechanism 4 will block the feed end of the main body 2 during subsequent use.
[0033] The upper surface of the positioning frame 1 is provided with a U-shaped slot, and a U-shaped limiting plate 5 is engaged inside the U-shaped slot of the positioning frame 1. Specifically, by pushing the U-shaped limiting plate 5, the U-shaped limiting plate 5 is inserted into the U-shaped slot of the positioning frame 1, so that the U-shaped limiting plate 5 restricts the movement of the raw material accumulated on the upper end of the coarse grate body 2, thereby minimizing the rolling off of the raw material accumulated on the upper end of the coarse grate body 2.
[0034] A fixing rod 8 is installed on the back of the positioning frame 1. The fixing rod 8 is located on the moving path of the two sets of sliding plates 401. Specifically, by positioning the fixing rod 8 on the moving path of the two sets of sliding plates 401, when the subsequent workers push the two sets of sliding plates 401 to abut the back of the two sets of sliding plates 401 against the front of the fixing rod 8, the positions of the multiple sets of cleaning blocks 405 are respectively located at the top of the multiple sets of feed inlets inside the positioning frame 1. This allows the subsequent workers to quickly adjust and move the multiple sets of cleaning blocks 405 to the top of the multiple sets of feed inlets inside the positioning frame 1, thereby shortening the time and labor spent by the subsequent workers in installing the cleaning mechanism 4, thus improving the practicality of the device.
[0035] The detection mechanism 7 includes a U-shaped connecting plate 701 and an acrylic plate 707. The U-shaped connecting plate 701 is installed on the upper surface of the positioning frame 1. A motor 702 is installed on the right side of the U-shaped connecting plate 701. An alarm 703 is installed on the front of the U-shaped connecting plate 701. Through holes are opened on the inner walls of both sides of the U-shaped connecting plate 701. A lead screw 704 is rotatably connected inside the two sets of through holes of the U-shaped connecting plate 701. A slider 705 is threadedly connected to the outside of the lead screw 704. An infrared sensor 706 is installed on the upper surface of the slider 705. A slot is opened on the front of the U-shaped limiting plate 5. The acrylic plate 707 is installed inside the slot of the U-shaped limiting plate 5. The position of the acrylic plate 707 is located on the signal source path of the infrared sensor 706. The infrared sensor 706 and the control terminal of the alarm 703 are electrically connected.
[0036] Specific method: The starting motor 702 and infrared sensor 706 drive the infrared sensor 706 to move left and right at the upper end of the U-shaped connecting plate 701. The acrylic plate 707 is made of transparent material, so the laser generated by the infrared sensor 706 can illuminate the inside of the U-shaped limiting plate 5. When a large amount of material accumulates inside the U-shaped limiting plate 5, the infrared sensor 706 is triggered to activate the alarm 703. During the activation process, the alarm 703 sounds an alarm to remind the staff to clean the material accumulated on the upper end of the coarse grate body 2 in time, thereby avoiding the blockage caused by the accumulation of a large amount of material on the upper end of the coarse grate body 2. This improves the practicality of the device.
[0037] The protective mechanism 9 includes two sets of side plates 901, both of which are mounted on the upper surface of the slider 705. A top plate 902 is mounted on the upper surface of the two sets of side plates 901, and the top plate 902 is located directly above the infrared sensor 706. Specifically, by positioning the top plate 902 directly above the infrared sensor 706, the protective mechanism 9 shields and protects the infrared sensor 706, thereby minimizing the impact of subsequent raw materials on the infrared sensor 706 and preventing damage to it. This improves the service life of the infrared sensor 706.
[0038] The limiting mechanism 3 includes two sets of L-shaped fixing plates 301, which are respectively installed on the left and right sides of the positioning frame 1. Threaded holes are provided on opposite sides of both sets of L-shaped fixing plates 301, and screws 302 are connected to the internal threads of both sets of L-shaped fixing plates 301. Vacuum suction cups 303 are installed at adjacent ends of both sets of screws 302. Specifically, after the subsequent coarse grate body 2 is engaged inside the magnetic separator inlet, it is pushed by rotating the two sets of screws 302. Two sets of vacuum suction cups 303 are moved, and the adjacent sides of the two sets of vacuum suction cups 303 are respectively abutted against the left and right sides of the magnetic separator inlet. Then, by rotating the subsequent two sets of vacuum suction cups 303, the adjacent sides of the two sets of vacuum suction cups 303 are respectively adsorbed to the left and right sides of the magnetic separator inlet. This allows the subsequent limiting mechanism 3 to restrict the movement position of the trough-cut coarse grate body 2 inside the magnetic separator inlet, thereby improving the stability of the subsequent trough-cut coarse grate body 2 during use.
[0039] The upper surface of the L-shaped connecting plate 402 has two sets of grooves. Limiting rods 6 are slidably connected inside the two sets of grooves of the L-shaped connecting plate 402. The lower surfaces of the two sets of limiting rods 6 are installed on the upper surface of the fixing plate 403. Specifically, when the fixing plate 403 moves up and down, it simultaneously pulls the two sets of limiting rods 6 to slide inside the two sets of grooves of the L-shaped connecting plate 402. This restricts the movement path of the fixing plate 403 during the up and down movement inside the L-shaped connecting plate 402, thereby minimizing the risk of bending of the electric telescopic rod 404 during use and thus improving the service life of the electric telescopic rod 404.
[0040] In this embodiment, by pushing two sets of sliding plates 401 to connect them to the two sets of slots in the positioning frame 1, the positions of the subsequent multiple sets of cleaning blocks 405 are respectively located at the top of the multiple sets of feed inlets inside the positioning frame 1. Then, by activating the electric telescopic rod 404 to push the fixing plate 403, the multiple sets of cleaning blocks 405 move downwards. As the subsequent multiple sets of cleaning blocks 405 move downwards, they push away the debris accumulated inside the multiple sets of feed inlets of the coarse grate body 2, thereby shortening the time spent by the workers to clean the debris accumulated inside the multiple sets of feed inlets of the coarse grate body 2. By pushing the U-shaped limiting plate 5 to insert it into the U-shaped slot in the positioning frame 1, the U-shaped limiting plate 5 restricts the movement of the raw material accumulated on the upper end of the coarse grate body 2, thereby minimizing the rolling of the raw material accumulated on the upper end of the coarse grate body 2.
[0041] Simultaneously, by starting the motor 702 and the infrared sensor 706, the infrared sensor 706 moves left and right at the upper end of the U-shaped connecting plate 701. Since the acrylic plate 707 is made of transparent material, the laser generated by the infrared sensor 706 can illuminate the interior of the U-shaped limiting plate 5. When a large amount of material accumulates inside the U-shaped limiting plate 5, the infrared sensor 706 is triggered to activate the alarm 703. During activation, the alarm 703 sounds an alarm to alert workers to promptly remove the material accumulated on the upper end of the coarse grate body 2. The cleaning process is carried out to minimize the accumulation of raw materials on the upper part of the subsequent coarse grate body 2, which could cause blockage inside the subsequent coarse grate body 2. By rotating the two sets of screws 302, the two sets of vacuum suction cups 303 are moved, and the adjacent sides of the two sets of vacuum suction cups 303 are respectively placed against the left and right sides of the magnetic separator inlet. Then, by rotating the subsequent two sets of vacuum suction cups 303, the adjacent sides of the two sets of vacuum suction cups 303 are respectively adsorbed to the left and right sides of the magnetic separator inlet, so that the subsequent limiting mechanism 3 restricts the movement position of the coarse grate body 2 inside the magnetic separator inlet.
[0042] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed, and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. The scope of this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described application concept. For example, technical solutions formed by substituting the above features with, but not limited to, technical features disclosed in this application that have similar functions.
Claims
1. A magnetic separator feed screening device, characterized in that, Includes a positioning frame (1) and a trough-cut coarse grate body (2): the trough-cut coarse grate body (2) is snapped into the inlet of the magnetic separator, the positioning frame (1) is installed on the outer end of the trough-cut coarse grate body (2), the lower surface of the positioning frame (1) abuts against the upper surface of the inlet of the magnetic separator, the upper surface of the positioning frame (1) is provided with two sets of slots, the two sets of slots of the positioning frame (1) are slidably connected with a cleaning mechanism (4) for cleaning up debris accumulated inside the trough-cut coarse grate body (2), the left and right sides of the positioning frame (1) are equipped with limit mechanisms (3), the upper surface of the positioning frame (1) is equipped with a detection mechanism (7), and the top of the detection mechanism (7) is equipped with a protective mechanism (9).
2. The magnetic separator feeding screening device according to claim 1, characterized in that, The cleaning mechanism (4) includes two sets of sliding plates (401). The two sets of sliding plates (401) are slidably connected to the two sets of slots in the positioning frame (1). An L-shaped connecting plate (402) is provided on the upper surface of the two sets of sliding plates (401). A slot is provided at the top of the L-shaped connecting plate (402). An electric telescopic rod (404) is installed inside the slot of the L-shaped connecting plate (402). A fixing plate (403) is installed at the output end of the electric telescopic rod (404). Multiple sets of cleaning blocks (405) are provided on the lower surface of the fixing plate (403). The positions of the multiple sets of cleaning blocks (405) are located at the top of multiple feed inlets inside the positioning frame (1).
3. The magnetic separator feeding screening device according to claim 1, characterized in that, The upper surface of the positioning frame (1) is provided with a back-shaped slot, and a back-shaped limiting plate (5) is engaged inside the back-shaped slot of the positioning frame (1).
4. The magnetic separator feeding screening device according to claim 2, characterized in that, A fixing rod (8) is installed on the back of the positioning frame (1), and the fixing rod (8) is located on the movement path of the two sets of sliding plates (401).
5. A magnetic separator feed screening device according to claim 3, characterized in that, The detection mechanism (7) includes a U-shaped connecting plate (701) and an acrylic plate (707). The U-shaped connecting plate (701) is installed on the upper surface of the positioning frame (1). A motor (702) is installed on the right side of the U-shaped connecting plate (701). An alarm (703) is provided on the front of the U-shaped connecting plate (701). Through holes are provided on the inner walls of both the left and right sides of the U-shaped connecting plate (701). A lead screw (704) is rotatably connected inside the two sets of through holes of the U-shaped connecting plate (701). The lead screw (704) is externally threaded with a slider (705), and an infrared sensor (706) is provided on the upper surface of the slider (705). A slot is provided on the front of the U-shaped limiting plate (5), and an acrylic plate (707) is installed inside the slot of the U-shaped limiting plate (5). The position of the acrylic plate (707) is located on the signal source path of the infrared sensor (706). The infrared sensor (706) and the control terminal of the alarm (703) are electrically connected.
6. The magnetic separator feeding screening device according to claim 5, characterized in that, The protective mechanism (9) includes two sets of side plates (901), both sets of side plates (901) are installed on the upper surface of the slider (705), and a top plate (902) is installed on the upper surface of the two sets of side plates (901). The top plate (902) is located directly above the infrared sensor (706).
7. The magnetic separator feeding screening device according to claim 1, characterized in that, The limiting mechanism (3) includes two sets of L-shaped fixing plates (301). The two sets of L-shaped fixing plates (301) are respectively installed on the left and right sides of the positioning frame (1). The opposite side of the two sets of L-shaped fixing plates (301) is provided with threaded holes. The internal threads of the two sets of L-shaped fixing plates (301) are connected to screws (302). The adjacent ends of the two sets of screws (302) are each equipped with a vacuum suction cup (303).
8. A magnetic separator feed screening device according to claim 2, characterized in that, The upper surface of the L-shaped connecting plate (402) is provided with two sets of grooves. Limiting rods (6) are slidably connected inside the two sets of grooves of the L-shaped connecting plate (402). The lower surfaces of the two sets of limiting rods (6) are installed on the upper surface of the fixing plate (403).