Electromechanical device dust removal device
By using metal oxide semiconductor chips and current detectors to detect the amount of dust in the dust removal device for electromechanical equipment, combined with a PLC controller and multiple cleaning methods, the problem of difficulty in automatically adjusting the cleaning intensity by manual operation is solved, and an automated and comprehensive dust removal effect is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI JIANGLAI ELECTROMECHANICAL ENG CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-26
Smart Images

Figure CN224405967U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust removal technology, specifically to a dust removal device for electromechanical equipment. Background Technology
[0002] In modern industrial production, electromechanical equipment is widely used in various fields, such as manufacturing, mining, and the power industry. However, these devices inevitably face the problem of dust pollution during operation. Dust not only affects the normal operation of electromechanical equipment and reduces its efficiency, but may also lead to equipment failure, shorten its service life, and increase maintenance costs.
[0003] For example, when using dust removal equipment to remove dust from transformer cabinets in electromechanical equipment, the operator usually needs to insert the vacuum cleaner nozzle into the inside of the transformer cabinet. With the powerful suction of the vacuum cleaner, most of the dust accumulated on the inner surface of the transformer cabinet is removed. However, for some stubborn dust attached to the gaps and corners of transformer cabinet components, it is often difficult to completely remove it by vacuum cleaner alone. At this time, it is necessary to use a brush for further cleaning to achieve a comprehensive and thorough dust removal effect. However, manual dust removal will result in a slower dust removal speed and poor dust removal effect.
[0004] Furthermore, staff cannot automatically adjust the cleaning intensity based on the actual amount of dust in the transformer cabinet. This is because the dust particles inside the transformer cabinet vary in size, ranging from tiny inhalable particles to larger dust particles. As a result, there will be dust that is difficult for workers to observe, making it difficult to automatically control the cleaning intensity according to the actual situation. Therefore, if there is a lot of dust inside the transformer cabinet and the cleaning intensity is not increased accordingly, some dust will not be completely removed. Conversely, if there is a small amount of dust in the transformer cabinet, but a large cleaning intensity is still applied, it may cause unnecessary wear and tear on the sensitive components inside the transformer cabinet. Utility Model Content
[0005] To address the aforementioned shortcomings of existing technologies, this utility model provides a dust removal device for electromechanical equipment. This device effectively solves the problem of the cumbersome process of manually cleaning the inside of transformer cabinets using vacuum cleaners and brushes, which requires deep inside the cabinet. Furthermore, due to the diverse particle sizes of dust inside the transformer cabinet and the difficulty in observing some particles, it is difficult for staff to automatically adjust the cleaning intensity based on the actual amount of dust, which can easily lead to insufficient cleaning or excessive wear on parts.
[0006] The problem.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] This utility model provides a dust removal device for electromechanical equipment, comprising:
[0009] A support plate is fixedly connected to the top of the support plate, a baffle is fixedly connected to the outer wall of the support plate, and a blower is fixedly connected to the baffle near the bottom.
[0010] A dust detection mechanism includes a metal oxide semiconductor chip fixedly connected to the top of a baffle, the metal oxide semiconductor chip being electrically connected to a current detector to form a detection circuit, and the current detector being electrically connected to a PLC controller.
[0011] The dust removal mechanism includes a dust collector for dust extraction, a cleaning roller for dust removal, and a wiping sponge for wiping. The dust collector's exhaust end is fixedly connected to an exhaust hood. A rotating rod is fixedly connected to the inner shaft of the wiping sponge. A cleaning cover is rotatably connected to both ends of the rotating rod. A drive housing is fixedly connected to the outer walls of both sides of the cleaning cover. Both ends of the rotating rod extend into the drive housing. A fan wheel is fixedly connected to both ends of the rotating rod. The two exhaust ends of the dust collector are respectively connected to the interior of the two drive housings. A cleaning component is provided inside the cleaning cover.
[0012] Preferably, the device further includes an adjustment mechanism, which includes a sliding groove formed on the outer wall of the baffle. A first motor is fixedly connected to the top of the baffle, and a first threaded rod is fixedly connected to the output end of the first motor. A threaded block is threadedly fitted onto the outer wall of the first threaded rod, and the threaded block is slidably connected to the inner circumferential wall of the sliding groove. An adjustment shell is fixedly connected to the outer wall of the threaded block. A second motor is fixedly connected to one side of the outer wall of the adjustment shell. A second threaded rod is fixedly connected to the output end of the second motor. A sliding block that is slidably connected to the inner wall of the adjustment shell is threadedly fitted onto the outer wall of the second threaded rod. A third motor is fixedly connected to the outer wall of the sliding block. An adjustment frame is fixedly connected to the output end of the third motor. A fourth motor is fixedly connected to the outer wall of the adjustment frame. A rotating shaft is fixedly connected to the output end of the fourth motor, and an electric telescopic rod is fixedly connected to the outer wall of the rotating shaft.
[0013] Preferably, the dust removal mechanism includes a connecting plate fixedly connected to the outer wall of the telescopic end of the electric telescopic rod. The outer wall of the connecting plate away from the electric telescopic rod is fixedly connected to the exhaust hood. The outer wall of the connecting plate away from the electric telescopic rod is fixedly connected to the cleaning hood. An ultrasonic distance detector is fixedly connected to the outer wall of the connecting plate away from the electric telescopic rod. The ultrasonic distance detector, the first motor, the second motor, and the PLC controller are electrically connected to form a processing circuit.
[0014] Preferably, the cleaning assembly includes a water pump and a drain pump fixedly connected to the outer wall of the cleaning hood on the side away from the exhaust hood. A water spray head is fixedly connected to the inner wall of the cleaning hood. The water outlet of the drain pump is connected to the water spray head. An inclined scraper is fixedly connected to the inner wall of the cleaning hood. The outer wall of the inclined scraper is in contact with the wiping sponge. The spray nozzle of the water spray head faces the wiping sponge. The water pump's suction end is connected to the inside of the cleaning hood and is located above the inclined scraper.
[0015] Preferably, the outer wall of the third motor is fixedly connected to an exhaust ring and a water ring; a dual-port exhaust pump is fixedly connected to the outer wall of the connecting plate on the side away from the exhaust hood; both blowing ends of the dual-port exhaust pump are fixedly connected to extension pipes; an air supply pipe is fixedly connected between the drive housing and the extension pipes; an air connection ring is fixedly connected to the exhaust end of the dual-port exhaust pump; the air connection ring and the exhaust ring are airtightly rotatably connected; an impurity collection box is fixedly connected to the top of the bearing plate; an air pump is fixedly connected to the top of the adjusting housing; the exhaust end of the air pump is connected to the exhaust pipe; the output end of the air pump is connected to the interior of the impurity collection box; and the PLC controller is electrically connected to the dual-port exhaust pump to form an air cleaning circuit.
[0016] Preferably, an isolation ring is fixedly connected to the inner wall of the water ring, which divides the interior of the water ring into an inlet chamber and an outlet chamber. A first water connecting ring and a second water connecting ring are airtightly rotatably connected to the outer wall of the water ring. The first water connecting ring and the second water connecting ring are respectively connected to the inlet chamber and the outlet chamber. The drain end of the water pump is connected to the outlet chamber, and the pumping end of the drain pump is connected to the inlet chamber.
[0017] Preferably, a water tank is fixedly connected to the top of the support plate, and a water filter is installed inside the water tank. The water tank is filled with clean water. A first water pump and a second water pump are fixedly connected to the top of the regulating shell. The pumping end of the first water pump is connected to the inside of the water tank, and the draining end of the first water pump is connected to the inlet chamber. The pumping end of the second water pump is connected to the outlet chamber, and the draining end of the second water pump is connected to the water filter inside the water tank. The PLC controller is electrically connected to the first water pump, the second water pump, the pumping pump, and the draining pump to form a water cleaning circuit. The current detector is installed at the top of the impurity collection box.
[0018] Preferably, the electric telescopic rod has a fixed plate fixedly connected to its outer wall, the fixed plate being symmetrical to the connecting plate, a powerful fan being fixedly connected to the outer wall of the fixed plate on the side away from the connecting plate, a cleaning frame being fixedly connected to the telescopic end of the electric telescopic rod, the inner wall of the cleaning frame being rotatably connected to the sweeping roller, and a fifth motor for driving the sweeping roller being fixedly connected to the outer wall of the cleaning frame.
[0019] The technical solution provided by this utility model has the following advantages compared with the known prior art:
[0020] 1. The amount of dust in the transformer cabinet is detected by a metal oxide semiconductor chip and a current detector in the dust detection mechanism. Dust particles adhering to the surface of the metal oxide semiconductor chip will reduce the carrier mobility and the current. The current detector transmits the detected current to the PLC controller through an electrical signal. The PLC controller determines the amount of dust based on the electrical signal and then adaptively adjusts the cleaning process. It can automatically adjust the cleaning intensity and other operations according to the actual amount of dust in the transformer cabinet, so as to avoid the equipment being affected by improper cleaning intensity.
[0021] 2. This device includes a dust collector for dust extraction, a sweeping roller for dust removal, and a wiping sponge for wiping. A powerful fan blows dust off the transformer, the sweeping roller cleans dust adhering to the inner wall of the transformer cabinet, the dust collector collects the swept dust, and the wiping sponge further cleans the areas where dust has been extracted. In addition, water spraying from the spray nozzle and scraping from the inclined scraper can assist in cleaning the wiping sponge, ensuring its cleaning effect. This achieves comprehensive cleaning of the transformer cabinet. By comprehensively utilizing multiple cleaning methods, it can effectively remove dust from all locations inside the transformer cabinet, including stubborn dust, resulting in a more thorough and cleaner cleaning compared to traditional methods.
[0022] 3. By coordinating the operation of the first, second, third, and fourth motors, as well as the electric telescopic rod, within the adjustment mechanism, the position and angle of the dust removal mechanism are automatically controlled, enabling it to penetrate deep into various locations inside the transformer cabinet for cleaning. For example, the fourth motor drives the electric telescopic rod to rotate and extend into the transformer cabinet, while the first motor drives the first threaded rod to rotate, causing the dust removal mechanism to move up and down. When the ultrasonic distance detector detects a distance of 5 centimeters from the inner wall of the transformer cabinet, the motor is automatically stopped, achieving precise positioning. This eliminates the need for manual cleaning with hand tools, automatically completing the dust removal operation inside the transformer cabinet, significantly improving dust removal efficiency and reducing labor costs and intensity. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0025] Figure 2 This is a partial three-dimensional structural diagram of the present invention. Figure 1 ;
[0026] Figure 3 This is a partial three-dimensional structural diagram of the present invention. Figure 2 ;
[0027] Figure 4 This is a partial three-dimensional structural diagram of the present invention. Figure 3 ;
[0028] Figure 5 This is a three-dimensional cross-sectional view of the water ring structure of this utility model;
[0029] Figure 6 This is a three-dimensional cross-sectional structural diagram of the cleaning cover of this utility model;
[0030] Figure 7 This is a three-dimensional cross-sectional structural diagram of the drive housing of this utility model;
[0031] Figure 8 This utility model Figure 3 A schematic diagram of the three-dimensional structure of part A in the middle.
[0032] Reference numerals: 1. Carrier plate; 2. Support plate; 3. Baffle; 4. Blower; 5. Dust detection mechanism; 51. Metal oxide semiconductor wafer; 52. Current detector; 6. Dust removal mechanism; 61. Dust collector; 62. Sweeping roller; 63. Wiping sponge; 64. Exhaust hood; 65. Cleaning hood; 66. Drive housing; 67. Impeller; 68. Cleaning assembly; 681. Water pump; 682. Drain pump; 683. Spray head; 684. Inclined scraper; 69. Connecting plate; 610. Ultrasonic distance detector; 611. Exhaust ring; 612. Water ring; 613. Dual-port exhaust pump; 614. Extension pipe; 615. Air supply pipe; 616. Air connection ring; 617. Impurity collection box; 618. Isolation ring; 619. Water inlet chamber; 620. Water outlet chamber; 621. First water connection ring; 622. Second water connection ring; 623. Water tank; 624. First water pump; 625. Second water pump; 626. Fixing plate; 627. Powerful blower; 628. Cleaning frame; 629. Fifth motor; 630. Air pump; 7. Adjustment mechanism; 71. Sliding groove; 72. First motor; 73. First threaded rod; 74. Threaded block; 75. Adjustment shell; 76. Second motor; 77. Second threaded rod; 78. Sliding block; 79. Third motor; 710. Adjustment frame; 711. Fourth motor; 712. Electric telescopic rod. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0034] The present invention will be further described below with reference to the embodiments.
[0035] Example: Refer to Figures 1 to 8 A dust removal device for electromechanical equipment, comprising:
[0036] The support plate 1 is fixedly connected to the top of the support plate 1. The outer wall of the support plate 2 is fixedly connected to the baffle 3. The baffle 3 is fixedly connected to the bottom of the baffle 3. After the blower 4 blows fresh air to the bottom of the transformer cabinet, the air at the bottom will rise as the air volume increases. The cabinet door is usually located on the side or top of the transformer cabinet, which is a relatively easy channel for air to flow out. After the air rises to a certain height inside the transformer cabinet, it will naturally flow towards the cabinet door, and then carry the dust out from the cabinet door.
[0037] The dust detection mechanism 5 includes a metal oxide semiconductor chip 51 fixedly connected to the top of the baffle 3. The metal oxide semiconductor chip 51 is electrically connected to a current detector 52 to form a detection circuit. The current detector 52 is electrically connected to a PLC controller.
[0038] Dust particles adhering to the surface of the metal oxide semiconductor wafer 51 roughen its surface, disrupting its smoothness and periodicity. When charge carriers move within the wafer 51, they are scattered by these dust particles and the surface irregularities caused by the dust, increasing the scattering probability and reducing carrier mobility. According to semiconductor conductivity theory, current is directly proportional to carrier mobility; a decrease in mobility results in a decrease in current. Therefore, the more dust present, the lower the current flowing through the metal oxide semiconductor wafer 51. Multiple experimental tests showed that when the amount of dust adhering to the surface of the metal oxide semiconductor wafer 51 reached 0.1 mg / cm³, the current was significantly reduced. 2 At that time, its current decreased by 10% compared to the initial state; when the dust content reached 0.3 mg / cm³ 2 When the current drops by 30%, the PLC controller determines the degree of dust contamination in the transformer cabinet based on the pre-set correspondence between the current drop ratio and the amount of dust. For example, a current drop of 10-20% indicates light contamination, 20-40% indicates moderate contamination, and more than 40% indicates heavy contamination. The controller then adaptively adjusts the cleaning process accordingly.
[0039] The dust removal mechanism 6 includes a dust collector 61 for dust extraction, a cleaning roller 62 for dust sweeping, and a wiping sponge 63 for wiping. The dust collector 61 has a fixed exhaust hood 64 at its exhaust end. A rotating rod is fixedly connected to the internal shaft of the wiping sponge 63. Cleaning covers 65 are rotatably connected to both ends of the rotating rod. Drive housings 66 are fixedly connected to the outer walls of both sides of the cleaning covers 65. Both ends of the rotating rod extend into the drive housings 66, and impellers 67 are fixedly connected to both ends of the rotating rod. The dust collector 61 has two exhaust ports... The air end is connected to the interior of the two drive housings 66 respectively. The cleaning hood 65 is equipped with a cleaning component 68. The dust collector 61 has a suction volume of 200 cubic meters per hour, which can effectively collect the dust raised during the cleaning process. The rotation speed of the cleaning roller 62 is set to 150 revolutions per minute, which can ensure efficient cleaning of the dust on the inner wall of the transformer cabinet. The wiping sponge 63 is a high-density absorbent sponge, which can absorb 3 times its own weight in water when saturated, ensuring a good cleaning effect during wiping.
[0040] The dust removal mechanism 6 includes a connecting plate 69 fixedly connected to the outer wall of the telescopic end of the electric telescopic rod 712. The outer wall of the connecting plate 69 away from the electric telescopic rod 712 is fixedly connected to the exhaust hood 64. The outer wall of the connecting plate 69 away from the electric telescopic rod 712 is fixedly connected to the cleaning hood 65. An ultrasonic distance detector 610 is fixedly connected to the outer wall of the connecting plate 69 away from the electric telescopic rod 712. The ultrasonic distance detector 610, the first motor 72, the second motor 76 are electrically connected to the PLC controller to form a processing circuit. The distance between the ultrasonic distance detector 610 and the wiping sponge 63 can be determined through pre-testing (assumed to be 5 cm).
[0041] The cleaning assembly 68 includes a water pump 681 and a drain pump 682 fixedly connected to the outer wall of the cleaning hood 65 on the side away from the exhaust hood 64. A water spray head 683 is fixedly connected to the inner wall of the cleaning hood 65. The outlet end of the drain pump 682 is connected to the water spray head 683. An inclined scraper 684 is fixedly connected to the inner wall of the cleaning hood 65. The outer wall of the inclined scraper 684 is in contact with the wiping sponge 63. The spray nozzle of the water spray head 683 faces the wiping sponge 63. The suction end of the water pump 681 is connected to the inside of the cleaning hood 65. Located above the inclined scraper 684, the water pump 681 has a pumping flow rate of 8 liters / minute, and the drain pump 682 has a drainage flow rate of 10 liters / minute to ensure that the water in the cleaning hood 65 can circulate quickly; the spray head 683 has a spray pressure of 3 atmospheres and a spray volume of 5 liters / minute, which can evenly spray water onto the wiping sponge 63; the inclined scraper 684 is designed with an inclination angle of 45°, which can effectively scrape off the dirt on the surface of the wiping sponge 63 and ensure that the wiping sponge 63 always maintains a good cleaning effect.
[0042] The outer wall of the third motor 79 is fixedly connected to an exhaust ring 611 and a water ring 612. A dual-port exhaust pump 613 is fixedly connected to the outer wall of the connecting plate 69 on the side away from the exhaust hood 64. Both blowing ends of the dual-port exhaust pump 613 are fixedly connected to extension pipes 614. An air supply pipe 615 is fixedly connected between the drive housing 66 and the extension pipes 614. An air connection ring 616 is fixedly connected to the exhaust end of the dual-port exhaust pump 613. The air connection ring 616 and the exhaust ring 611 are in airtight rotatable communication. The top of the bearing plate 1... An impurity collection box 617 is fixedly connected. An air pump 630 is fixedly connected to the top of the adjusting shell 75. The exhaust end of the air pump 630 is connected to the exhaust pipe. The output end of the air pump 630 is connected to the inside of the impurity collection box 617. The PLC controller is electrically connected to the dual-port air pump 613 to form an air cleaning circuit. The current detector 52 is set at the top of the impurity collection box 617. The impurity collection box 617 has an exhaust port and a filter screen in the exhaust port for filtering dust.
[0043] An isolation ring 618 is fixedly connected to the inner wall of the water ring 612, which divides the interior of the water ring 612 into an inlet chamber 619 and an outlet chamber 620. The outer wall of the water ring 612 is airtightly rotatably connected to a first water connecting ring 621 and a second water connecting ring 622, which are respectively connected to the inlet chamber 619 and the outlet chamber 620. The drain end of the water pump 681 is connected to the outlet chamber 620, and the pumping end of the drain pump 682 is connected to the inlet chamber 619. The rotational sealing performance of the water ring 612 is good, ensuring that no leakage occurs during the water circulation process. The first water connecting ring 621 and the second water connecting ring 622 are to ensure that the multiple connected pipes do not get tangled during the rotation of the dust removal mechanism 6.
[0044] A water tank 623 is fixedly connected to the top of the support plate 1. A water filter is installed inside the water tank 623. The water tank 623 is filled with clean water. A first water pump 624 and a second water pump 625 are fixedly connected to the top of the regulating shell 75. The pumping end of the first water pump 624 is connected to the inside of the water tank 623, and the draining end of the first water pump 624 is connected to the inlet chamber 619. The pumping end of the second water pump 625 is connected to the outlet chamber 620, and the draining end of the second water pump 625 is connected to the water filter inside the water tank 623. The PLC controller is electrically connected to the first water pump 624, the second water pump 625, the pumping pump 681, and the draining pump 682 to form a water cleaning circuit. The outlet chamber 620 is located outside the water ring 612, while the inlet chamber 619 is located inside the water ring 612.
[0045] A fixing plate 626 is fixedly connected to the outer wall of the electric telescopic pole 712. The fixing plate 626 is symmetrical to the connecting plate 69. A powerful fan 627 is fixedly connected to the outer wall of the fixing plate 626 away from the connecting plate 69. A cleaning frame 628 is fixedly connected to the telescopic end of the electric telescopic pole 712. The inner wall of the cleaning frame 628 is rotatably connected to the sweeping roller 62. A fifth motor 629 for driving the sweeping roller 62 is fixedly connected to the outer wall of the cleaning frame 628.
[0046] It also includes an adjustment mechanism 7, which includes a sliding groove 71 formed on the outer wall of the baffle 3. A first motor 72 is fixedly connected to the top of the baffle 3. A first threaded rod 73 is fixedly connected to the output end of the first motor 72. A threaded block 74 is threadedly fitted onto the outer wall of the first threaded rod 73. The threaded block 74 is slidably connected to the inner circumferential wall of the sliding groove 71. An adjustment shell 75 is fixedly connected to the outer wall of the threaded block 74. A second motor 76 is fixedly connected to one side of the outer wall of the adjustment shell 75. A second threaded rod 73 is fixedly connected to the output end of the second motor 76. 7. The outer wall of the second threaded rod 77 is threaded with a sliding block 78 that is slidably connected to the inner wall of the adjusting shell 75. The outer wall of the sliding block 78 is fixedly connected to a third motor 79. The output end of the third motor 79 is fixedly connected to an adjusting frame 710. The outer wall of the adjusting frame 710 is fixedly connected to a fourth motor 711. The output end of the fourth motor 711 is fixedly connected to a rotating shaft. The outer wall of the rotating shaft is fixedly connected to an electric telescopic rod 712. The cleaning roller 62 and the wiping sponge 63 are at the same level, so both of them are in contact with the inner wall of the transformer cabinet at the same time.
[0047] The support plate 1 is equipped with a pusher, and a movable structure (existing technology) that can be fixed and moved is provided below the support plate 1. When it is necessary to move the device, it can be switched to the movable mode, and after moving to the designated position, it can be switched to the fixed mode.
[0048] The working principle of this utility model is as follows:
[0049] First, open the transformer cabinet door. Then, move the device to the transformer cabinet that needs cleaning, blocking the cabinet opening with the baffle 3. Next, start the blower 4 to blow fresh air into the bottom of the transformer cabinet, causing the dust inside to float. The airflow causes the dust to drift outwards from the cabinet opening. As it reaches the opening, it contacts the metal oxide semiconductor chip 51, altering the current in the chip. The current detector 52 detects the current passing through the metal oxide semiconductor chip 51 and transmits the current signal to the PLC controller. For example, a higher current through the metal oxide semiconductor chip 51 indicates more dust inside the transformer cabinet. Therefore, the cleaning process can be adaptively adjusted based on the actual detection results. The specific cleaning process is as follows:
[0050] First, the fourth motor 711 is started, driving the electric telescopic rod 712 to rotate 90 degrees, allowing it to extend into the transformer cabinet. Then, the first motor 72 is started, driving the first threaded rod 73 to rotate. Due to the limiting effect of the sliding groove 71 on the threaded block 74, the threaded block 74 moves up and down, thereby moving the dust removal mechanism 6. The dust removal mechanism 6 is first moved to the bottom or side wall of the transformer cabinet. Then, the PLC controller automatically stops either the first motor 72 or the second motor 76 (the driving method of the second motor 76 is the same as that of the first motor 72, and will not be described in detail here). The specific steps are as follows:
[0051] When the ultrasonic distance detector 610 detects a distance of 5 cm from the inner wall of the transformer cabinet, it immediately sends an electrical signal to the PLC controller, which then controls the first motor 72 or the second motor 76 to stop.
[0052] Then start the multi-stage electric telescopic rod 712, water pump 681, drainage pump 682, dual-port exhaust pump 613, air pump 630, first water pump 624, second water pump 625, powerful fan 627, fifth motor 629, and dust collector 61.
[0053] The dust removal mechanism 6 is moved forward by the multi-stage electric telescopic rod 712, and the airflow is blown out to the transformer inside the transformer cabinet by the powerful fan 627, thereby blowing off the dust on the transformer. The cleaning roller 62 is driven to rotate by the fifth motor 629, and the cleaning roller 62 cleans the dust attached to the inner wall of the transformer cabinet. At the same time, the dust collector 61 collects the cleaned dust.
[0054] The collected dust is discharged into the drive housing 66, and then the wind blows the impeller 67 to rotate. The impeller 67 drives the rotating rod and the wiping sponge 63 to rotate. The rotation of the wiping sponge 63 can further clean the area where the dust was extracted. Then the extracted dust is extracted by the dual-port exhaust pump 613 and discharged into the air connection ring 616. The dust is then transferred to the air connection ring 616 and then the exhaust pump 630 extracts the dust from the air connection ring 616 and discharges it into the impurity collection box 617.
[0055] During the rotation of the wiping sponge 63, the first water pump 624 draws clean water from the water tank 623 and discharges it into the water inlet chamber 619. Then, the drain pump 682 draws clean water from the water inlet chamber 619 and discharges it into the spray head 683. The spray head 683 sprays clean water onto the wiping sponge 63, and then the inclined scraper 684 on the lower side scrapes the wiping sponge 63, thereby scraping off the impurities on the wiping sponge 63. Then, the water pump 681 draws out the mixture of scraped impurities and sewage and discharges it into the water outlet chamber 620. Then, the second water pump 625 draws out the sewage from the water outlet chamber 620 and discharges it into the water filter in the water tank 623 for filtration, thereby achieving water recycling. The water that is not cleaned off on the wiping sponge 63 can be used to assist the wiping sponge 63 in cleaning the inner wall of the transformer cabinet.
[0056] Each time the transformer is moved from one end to the other, a powerful blower 627 is used to clean the innermost wall of the transformer. Although the air cleaning is not as thorough as the cleaning described above, the cleaning effect will still be as expected. There may be wire harnesses inside the transformer cabinet. When encountering wire harnesses, manual control is required to bypass the wire harness connection and use air cleaning to prevent damage to the wire harnesses. Alternatively, a test can be performed in advance and the data can be input into the PLC controller for automatic control (manual control is still the best option).
[0057] After one side of the inner wall is treated, the wiping sponge 63 and the cleaning roller 62 need to be separated from the inner wall of the transformer cabinet. Then, the third motor 79 is started (the third motor 79 is pre-set to drive at a 90-degree angle each time). The third motor 79 drives the adjusting frame 710 to rotate, which in turn drives the electric telescopic rod 712 to rotate 90 degrees, so that the dust removal mechanism 6 faces the inner wall of the transformer on the other side, thereby cleaning the inner wall there. The cleaning process is the same as described above.
[0058] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A dust removal device for electromechanical equipment, characterized in that, include: A support plate (1) is fixedly connected to the top of the support plate (1), and a baffle (3) is fixedly connected to the outer wall of the support plate (2). A blower (4) is fixedly connected to the baffle (3) near the bottom. The dust detection mechanism (5) includes a metal oxide semiconductor chip (51) fixedly connected to the top of the baffle (3). The metal oxide semiconductor chip (51) is electrically connected to a current detector (52) and forms a detection circuit. The current detector (52) is electrically connected to a PLC controller. The dust removal mechanism (6) includes a dust collector (61) for dust extraction, a cleaning roller (62) for dust removal, and a wiping sponge (63) for wiping. The dust collector (61) has a fixed exhaust hood (64) at its exhaust end. A rotating rod is fixedly connected to the inner shaft of the wiping sponge (63). A cleaning cover (65) is rotatably connected to both ends of the rotating rod. A drive housing (66) is fixedly connected to the outer walls on both sides of the cleaning cover (65). Both ends of the rotating rod extend into the drive housing (66). A fan wheel (67) is fixedly connected to both ends of the rotating rod. The two exhaust ends of the dust collector (61) are respectively connected to the interior of the two drive housings (66). A cleaning component (68) is provided inside the cleaning cover (65).
2. The dust removal device for electromechanical equipment according to claim 1, characterized in that, It also includes an adjustment mechanism (7), which includes a sliding groove (71) formed on the outer wall of the baffle (3). A first motor (72) is fixedly connected to the top of the baffle (3). A first threaded rod (73) is fixedly connected to the output end of the first motor (72). A threaded block (74) is threadedly fitted on the outer wall of the first threaded rod (73). The threaded block (74) is slidably connected to the inner circumferential wall of the sliding groove (71). An adjustment shell (75) is fixedly connected to the outer wall of the threaded block (74). A second motor (76) is fixedly connected to one side of the outer wall of the adjustment shell (75). The output end of the second motor (76) is fixedly connected to a second threaded rod (77). The outer wall of the second threaded rod (77) is threaded with a sliding block (78) that is slidably connected to the inner wall of the adjusting shell (75). The outer wall of the sliding block (78) is fixedly connected to a third motor (79). The output end of the third motor (79) is fixedly connected to an adjusting frame (710). The outer wall of the adjusting frame (710) is fixedly connected to a fourth motor (711). The output end of the fourth motor (711) is fixedly connected to a rotating shaft. The outer wall of the rotating shaft is fixedly connected to an electric telescopic rod (712).
3. The dust removal device for electromechanical equipment according to claim 2, characterized in that, The dust removal mechanism (6) includes a connecting plate (69) fixedly connected to the outer wall of the telescopic end of the electric telescopic rod (712). The outer wall of the connecting plate (69) away from the electric telescopic rod (712) is fixedly connected to the exhaust hood (64). The outer wall of the connecting plate (69) away from the electric telescopic rod (712) is fixedly connected to the cleaning hood (65). An ultrasonic distance detector (610) is fixedly connected to the outer wall of the connecting plate (69) away from the electric telescopic rod (712). The ultrasonic distance detector (610), the first motor (72), the second motor (76) are electrically connected to the PLC controller and form a processing circuit.
4. A dust removal device for electromechanical equipment according to claim 3, characterized in that, The cleaning assembly (68) includes a water pump (681) and a drain pump (682) fixedly connected to the outer wall of the cleaning hood (65) away from the exhaust hood (64). A water spray head (683) is fixedly connected to the inner wall of the cleaning hood (65). The outlet end of the drain pump (682) is connected to the water spray head (683). An inclined scraper (684) is fixedly connected to the inner wall of the cleaning hood (65). The outer wall of the inclined scraper (684) is in contact with the wiping sponge (63). The spray nozzle of the water spray head (683) faces the wiping sponge (63). The water pump (681) is connected to the inside of the cleaning hood (65) and is located above the inclined scraper (684).
5. A dust removal device for electromechanical equipment according to claim 4, characterized in that, The outer wall of the third motor (79) is fixedly connected to an exhaust ring (611) and a water ring (612). A dual-port exhaust pump (613) is fixedly connected to the outer wall of the connecting plate (69) on the side away from the exhaust hood (64). Both blowing ends of the dual-port exhaust pump (613) are fixedly connected to extension pipes (614). An air supply pipe (615) is fixedly connected between the drive housing (66) and the extension pipe (614). The exhaust end of the dual-port exhaust pump (613) is fixedly connected to a wind connection ring (612). 6) The air connection ring (616) and the exhaust ring (611) are airtightly rotatably connected. The top of the bearing plate (1) is fixedly connected to the impurity collection box (617). The top of the adjusting shell (75) is fixedly connected to the air pump (630). The exhaust end of the air pump (630) is connected to the exhaust pipe. The output end of the air pump (630) is connected to the inside of the impurity collection box (617). The PLC controller is electrically connected to the dual-port exhaust pump (613) to form an air cleaning circuit.
6. A dust removal device for electromechanical equipment according to claim 5, characterized in that, An isolation ring (618) is fixedly connected to the inner wall of the water ring (612). The isolation ring (618) divides the interior of the water ring (612) into an inlet chamber (619) and an outlet chamber (620). The outer wall of the water ring (612) is airtightly rotatably connected to a first water connecting ring (621) and a second water connecting ring (622). The first water connecting ring (621) and the second water connecting ring (622) are respectively connected to the inlet chamber (619) and the outlet chamber (620). The drain end of the water pump (681) is connected to the outlet chamber (620), and the pumping end of the drain pump (682) is connected to the inlet chamber (619).
7. A dust removal device for electromechanical equipment according to claim 6, characterized in that, A water tank (623) is fixedly connected to the top of the support plate (1). A water filter is installed inside the water tank (623). The water tank (623) is filled with clean water. A first water pump (624) and a second water pump (625) are fixedly connected to the top of the regulating shell (75). The pumping end of the first water pump (624) is connected to the inside of the water tank (623). The draining end of the first water pump (624) is connected to the inlet chamber (619). The pumping end of the second water pump (625) is connected to the outlet chamber (620). The draining end of the second water pump (625) is connected to the water filter inside the water tank (623). The PLC controller is electrically connected to the first water pump (624), the second water pump (625), the pumping pump (681), and the draining pump (682) to form a water cleaning circuit. The current detector (52) is installed at the top of the impurity collection box (617).
8. A dust removal device for electromechanical equipment according to claim 7, characterized in that, The electric telescopic rod (712) is fixedly connected to a fixing plate (626) on its outer wall. The fixing plate (626) is symmetrical to the connecting plate (69). A powerful fan (627) is fixedly connected to the outer wall of the fixing plate (626) on the side away from the connecting plate (69). A cleaning frame (628) is fixedly connected to the telescopic end of the electric telescopic rod (712). The inner wall of the cleaning frame (628) is rotatably connected to the sweeping roller (62). A fifth motor (629) for driving the sweeping roller (62) is fixedly connected to the outer wall of the cleaning frame (628).