A pipe flattening device

Abstract

The utility model relates to the field of pipe fitting processing especially relates to a pipe fitting flattening device, it includes: base and the conveying assembly and the flattening assembly that are sequentially arranged in the top of base, wherein, the conveying assembly includes: the roller bracket, a plurality of first transport roller and second transport roller, the flattening assembly includes: the flattening roller frame and a plurality of press roll, the both ends of a plurality of press roll are respectively with flattening roller frame both sides swing joint, the utility model discloses through setting up and the swing joint of roller bracket second transport roller, make second transport roller can move along the vertical direction and cooperate with first transport roller small amplitude, need not manual adjustment to transport the pipe fitting of different size, the utility model discloses flattening assembly including flattening mould, can replace the flattening mould of different shape according to the shape requirement of pipe fitting.

Description

Technical Field

[0001] This utility model relates to the field of pipe processing, and in particular to a pipe flattening device. Background Technology

[0002] Metal pipes, also known as steel pipes, are used for transporting fluids and powdery solids, exchanging heat energy, manufacturing mechanical parts and containers, and are also an economical steel material. The development of the chemical industry, as well as the drilling and transportation of oil and natural gas, has strongly promoted the development of the steel pipe industry in terms of variety, output, and quality. Steel pipes can be divided into two main categories according to their production methods: seamless steel pipes and welded steel pipes. They can be used in various industries for liquid and gas pressure pipelines, gas pipelines, water pipelines, gas pipelines, heating pipelines, electrical conduits, etc.

[0003] To meet the diverse needs of various industries for steel pipes, flattening is necessary. A steel pipe flattening device is a machine used to flatten steel pipes. Existing flattening devices typically use conveyor rollers to transport the steel pipe to a specific position, then use cylinders or hydraulic cylinders to push a pressure block downwards, flattening and shaping the steel pipe on the resting surface. However, since most factories produce steel pipes of fixed sizes, the corresponding flattening devices are often only compatible with those pipe sizes, making them unsuitable for different sizes. Even if the conveyor rollers can be adjusted, the disassembly process is complex, wasting manpower and causing production line downtime. Therefore, some companies have adopted a solution of not adjusting the conveyor rollers to maintain continuous production line operation. This results in the displacement of small-sized steel pipes during transport or jamming of large-sized steel pipes, ultimately affecting product quality. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a pipe flattening device that can adapt to pipes of different sizes.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A pipe flattening device is provided, comprising: a base and a conveying assembly and a flattening assembly sequentially disposed at the top of the base;

[0007] The conveying assembly includes: a roller bracket, a plurality of first transport rollers disposed in the middle of the roller bracket, and a second transport roller disposed at the top of the roller bracket; the two ends of the first transport rollers are rotatably connected to the two sides of the roller bracket respectively; the two ends of the second transport rollers are movably connected to the two sides of the roller bracket respectively.

[0008] The flattening assembly includes: a flattening roller frame and several pressure rollers; the two ends of the several pressure rollers are respectively movably connected to both sides of the flattening roller frame.

[0009] Preferably, it further includes: a drive assembly for driving the conveying assembly and the flattening assembly; the drive assembly includes: an electric motor disposed in the base and a gearbox connected to the electric motor.

[0010] More preferably, the output end of the electric motor is provided with a motor output pulley, which is connected to the gearbox drive pulley via a synchronous belt. The electric motor and the gearbox are connected through the cooperation of the motor output pulley, the synchronous belt, and the gearbox drive pulley.

[0011] Preferably, the tube is disposed between the top end of the first transport roller and the bottom end of the second transport roller; a plurality of the first transport rollers are arranged sequentially along the axial direction of the tube.

[0012] Preferably, the sidewall of the first transport roller contracts in its radial direction to form a first transport roller mating portion.

[0013] Preferably, the sidewall of the second transport roller contracts in its radial direction to form a second transport roller matching portion.

[0014] Preferably, the top of each side wall of the roller bracket is provided with a protrusion, and the two ends of the second transport roller are respectively connected to the protrusion by a tension spring.

[0015] Preferably, the flattening assembly further includes: a flattening mold; a plurality of pressure rollers are arranged sequentially in a vertical direction, the flattening mold is disposed between the plurality of pressure rollers, and the tubular component is sleeved outside the flattening mold.

[0016] The present invention adopts the above technical solution and has the following technical effects compared with the prior art:

[0017] This invention features a second transport roller movably connected to a roller bracket, allowing it to move slightly vertically and cooperate with the first transport roller. This eliminates the need for manual adjustment, enabling the transport of pipe fittings of different sizes. The flattening assembly includes a flattening mold, which can be replaced with different shapes to suit the shape requirements of the pipe fitting. Through the coordination of its components, this invention's pipe flattening device can adapt to pipe fittings of different sizes and achieve diverse flattening shapes, significantly saving manpower and resources and improving production efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the basic structure of the pipe flattening device in one embodiment of the present invention;

[0019] Figure 2 for Figure 1 Enlarged view at point A;

[0020] Figure 3This is a schematic diagram of the basic structure of the first transport roller in one embodiment of the present invention.

[0021] The reference numerals in the figure include:

[0022] 1. Base; 2. Conveying assembly; 21. Roller bracket; 211. Protrusion; 22. First transport roller; 221. Matching part of first transport roller; 23. Second transport roller; 24. Tension spring; 3. Flattening assembly; 31. Flattening roller frame; 32. Pressure roller; 4. Motor; 41. Motor output wheel; 5. Synchronous belt; 6. Gearbox drive wheel; 7. Pipe fitting. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. Technical features such as electric motors and gearboxes not described in detail in this utility model can all be commercially available products, and their principles and structures will not be elaborated here.

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0026] Example 1

[0027] This embodiment provides a pipe flattening device, including: a base 1, a conveying component 2 and a flattening component 3 sequentially disposed at the top of the base 1, and a driving component for driving the conveying component 2 and the flattening component 3 to operate;

[0028] The conveying assembly 2 includes: a roller bracket 21, a plurality of first transport rollers 22 disposed in the middle of the roller bracket 21, and a second transport roller 23 disposed at the top of the roller bracket 21; the two ends of the first transport rollers 22 are rotatably connected to the two sides of the roller bracket 21 respectively; the two ends of the second transport rollers 23 are movably connected to the two sides of the roller bracket 21 respectively; each of the top ends of the two side walls of the roller bracket 21 is provided with a protrusion 211, and the two ends of the second transport rollers 23 are respectively connected to the protrusion 211 by tension springs 24; a tube 7 is disposed between the top end of the first transport rollers 22 and the bottom end of the second transport rollers 23; the plurality of first transport rollers 22 are arranged sequentially along the axial direction of the tube 7;

[0029] The flattening assembly 3 includes: a flattening roller frame 31, a plurality of pressure rollers 32 and a flattening mold; the two ends of the plurality of pressure rollers 32 are respectively movably connected to the two sides of the flattening roller frame 31; the plurality of pressure rollers 32 are arranged sequentially in the vertical direction, the flattening mold is arranged between the plurality of pressure rollers 32, and the tube 7 is sleeved on the flattening mold;

[0030] The drive assembly includes: an electric motor 4 disposed in the base 1 and a gearbox connected to the electric motor 4; the output end of the electric motor 4 is provided with a motor output wheel 41, the motor output wheel 41 is connected to the gearbox drive wheel 6 through a synchronous belt 5, and the electric motor 4 and the gearbox are connected through the cooperation of the motor output wheel 41, the synchronous belt 5 and the gearbox drive wheel 6.

[0031] Example 2

[0032] This embodiment provides a pipe flattening device, including: a base 1, a conveying component 2 and a flattening component 3 sequentially disposed at the top of the base 1, and a driving component for driving the conveying component 2 and the flattening component 3 to operate;

[0033] The conveying assembly 2 includes: a roller bracket 21, a plurality of first transport rollers 22 disposed in the middle of the roller bracket 21, and a second transport roller 23 disposed at the top of the roller bracket 21; the two ends of the first transport rollers 22 are rotatably connected to the two sides of the roller bracket 21 respectively; the two ends of the second transport rollers 23 are movably connected to the two sides of the roller bracket 21 respectively; each of the top ends of the two side walls of the roller bracket 21 is provided with a protrusion 211, and the two ends of the second transport rollers 23 are respectively connected to the protrusion 211 by tension springs 24; a tube 7 is disposed between the top end of the first transport rollers 22 and the bottom end of the second transport rollers 23; a plurality of first transport rollers 22 are arranged sequentially along the axial direction of the tube 7; the side walls of the first transport rollers 22 contract in their radial direction to form a first transport roller matching part 221; the side walls of the second transport rollers 23 contract in their radial direction to form a second transport roller matching part;

[0034] The flattening assembly 3 includes: a flattening roller frame 31, a plurality of pressure rollers 32 and a flattening mold; the two ends of the plurality of pressure rollers 32 are respectively movably connected to the two sides of the flattening roller frame 31; the plurality of pressure rollers 32 are arranged sequentially in the vertical direction, the flattening mold is arranged between the plurality of pressure rollers 32, and the tube 7 is sleeved on the flattening mold;

[0035] The drive assembly includes: an electric motor 4 disposed in the base 1 and a gearbox connected to the electric motor 4; the output end of the electric motor 4 is provided with a motor output wheel 41, the motor output wheel 41 is connected to the gearbox drive wheel 6 through a synchronous belt 5, and the electric motor 4 and the gearbox are connected through the cooperation of the motor output wheel 41, the synchronous belt 5 and the gearbox drive wheel 6.

[0036] In use, the tube 7 is located between the first transport roller 22 and the second transport roller 23. The first transport roller matching part 221 of the first transport roller 22 and the second transport roller matching part of the second transport roller 23 are curved surfaces that match the side wall of the tube 7, thus limiting the tube 7 in the axial direction of the first transport roller 22. The two ends of the second transport roller 23 are connected to the protrusions 211 by tension springs 24. The tube 7 exerts a squeezing force on the tension springs 24, and the rebound force of the tension springs 24 acts on the tube 7. On the one hand, it can adapt to tubes 7 of different sizes, and on the other hand, it can limit the tube 7 in the radial direction of the first transport roller 22. After the tube 7 is placed, the second transport roller 23 rotates to drive the tube 7 to move. When the tube 7 moves to the flattening assembly 3, one end of the tube 7 can be sleeved on the flattening mold. The pressure roller 32 presses the tube 7. After pressing, the tube 7 can be removed.

[0037] In summary, this invention, by setting a second transport roller movably connected to the roller bracket, allows the second transport roller to move slightly vertically and cooperate with the first transport roller, enabling the transport of pipe fittings of different sizes without manual adjustment. The flattening assembly of this invention includes a flattening mold, which can be replaced with different shaped flattening molds according to the shape requirements of the pipe fitting. Through the cooperation between the various components, this invention's pipe flattening device can adapt to pipe fittings of different sizes and achieve a variety of flattened shapes, greatly saving manpower and financial resources and improving production efficiency.

[0038] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pipe crushing device, characterized by include: The base (1) and the conveying assembly (2) and the flattening assembly (3) are sequentially disposed on the top of the base (1); The conveying assembly (2) includes: a roller bracket (21), a plurality of first transport rollers (22) disposed in the middle of the roller bracket (21), and a second transport roller (23) disposed at the top of the roller bracket (21); the two ends of the first transport rollers (22) are rotatably connected to the two sides of the roller bracket (21); the two ends of the second transport rollers (23) are movably connected to the two sides of the roller bracket (21). The flattening assembly (3) includes: a flattening roller frame (31) and a plurality of pressure rollers (32); the two ends of the plurality of pressure rollers (32) are respectively movably connected to both sides of the flattening roller frame (31).

2. The pipe flattening device according to claim 1, characterized in that, Also includes: A drive assembly that drives the conveying assembly (2) and the flattening assembly (3) to operate; the drive assembly includes: an electric motor (4) disposed in the base (1) and a gearbox connected to the electric motor (4).

3. The pipe flattening device according to claim 2, characterized in that, The output end of the electric motor (4) is provided with a motor output wheel (41), which is connected to the gearbox drive wheel (6) via a synchronous belt (5). The electric motor (4) and the gearbox are connected by the cooperation of the motor output wheel (41), the synchronous belt (5) and the gearbox drive wheel (6).

4. The pipe flattening device according to claim 1, characterized in that, The pipe fitting (7) is located between the top end of the first transport roller (22) and the bottom end of the second transport roller (23); a plurality of the first transport rollers (22) are arranged sequentially along the axial direction of the pipe fitting (7).

5. The pipe flattening device according to claim 1, characterized in that, The sidewall of the first transport roller (22) contracts in its radial direction to form the first transport roller matching part (221).

6. The pipe flattening device according to any one of claims 1-5, characterized in that, The sidewall of the second transport roller (23) contracts in its radial direction to form the matching part of the second transport roller.

7. The pipe flattening device according to claim 1, characterized in that, The top of both sides of the roller bracket (21) are provided with protrusions (211), and the two ends of the second transport roller (23) are respectively connected to the protrusions (211) by tension springs (24).

8. The pipe flattening device according to claim 1, characterized in that, The flattening assembly (3) further includes: a flattening mold; a plurality of pressure rollers (32) arranged in sequence along the vertical direction, the flattening mold being disposed between the plurality of pressure rollers (32), and the tube (7) being sleeved on the flattening mold.

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