Reinforced bonded aramid rope roller

Abstract

The reinforced combined aramid rope roller relates to the technical field of glass toughening equipment and comprises a roller base and aramid ropes wound on the roller base. The roller base is provided with a bearing mounting position area and an aramid rope winding and combining area. The surface of the roller base located in the aramid rope winding and combining area is provided with concave-convex lines for increasing the combining force between the aramid ropes and the roller base. The aramid ropes are wound on the surface of the concave-convex lines and the two ends of the aramid ropes are fastened on the roller base through locking pieces. In the scheme, the local concave-convex lines or the integral concave-convex lines are arranged along the spiral winding line of the aramid ropes. When the aramid ropes pass through the adhesive or are wound, the pre-tightening force is applied to the aramid ropes, so that the concave-convex lines of the aramid rope body are firmly combined with the concave-convex lines of the surface of the roller base. Therefore, the aramid ropes can be prevented from falling off from the roller base due to the tangential and axial force generated by the long-term support of the glass.

Description

Technical Field

[0001] This utility model relates to the technical field of glass tempering equipment, specifically to a reinforced aramid rope roller conveyor. Background Technology

[0002] Currently, aramid rope roller conveyors are used in glass tempering equipment for glass transport during the quenching and tempering stage. However, during the glass tempering process, issues such as aramid rope delamination and detachment frequently occur. Once the aramid ropes on the roller conveyor detach or partially detach, the displacement of the aramid ropes on the roller conveyor base and changes in pitch will affect the quality of glass tempering. To ensure glass tempering quality, timely shutdown for aramid rope roller conveyor repair is necessary; however, prolonged and frequent shutdowns cause significant losses to production enterprises.

[0003] Therefore, under the current circumstances, there is an urgent need for an aramid rope roller conveyor with a stronger bond between the aramid rope and the roller conveyor substrate. Utility Model Content

[0004] The purpose of this invention is to propose a reinforced aramid rope roller conveyor.

[0005] The technical solution adopted by this utility model is: a reinforced aramid rope roller conveyor, including a roller conveyor base and an aramid rope wound on the roller conveyor base. The roller conveyor base is provided with a bearing mounting area and an aramid rope winding and bonding area. The surface of the roller conveyor base located in the aramid rope winding and bonding area is provided with concave and convex textures to increase the bonding force between the aramid rope and the roller conveyor base. The aramid rope is wound on the concave and convex texture surface and the two ends of the aramid rope are fastened to the roller conveyor base by locking members.

[0006] As a preferred embodiment, the aramid rope winding and bonding area is provided with local concave and convex textures along the aramid rope winding spiral direction, and the aramid rope is wound on the rough concave and convex textured surface according to the designed pitch and combined with the roller table substrate.

[0007] As a preferred embodiment, the local texture shape includes a grid pattern, straight lines, diagonal lines, or sand pattern.

[0008] As a preferred embodiment, the aramid rope winding and bonding area is provided with an integral concave and convex texture, and the aramid rope is wound on the rough concave and convex texture surface according to the designed pitch and combined with the roller table base.

[0009] As a preferred embodiment, the overall texture shape includes a grid pattern, straight lines, diagonal lines, or sandblasted texture.

[0010] As a preferred embodiment, the aramid rope is bonded to the roller base by adhesive bonding, and both ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

[0011] As a preferred embodiment, the aramid rope is connected to the roller base by applying a pre-tightening force when the aramid rope is wound to make it fit tightly against the surface of the roller base, and the two ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

[0012] As a preferred embodiment, the aramid rope is bonded to the roller base by adhesive bonding, and a pre-tightening force is applied when the aramid rope is wound. The two ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

[0013] As a preferred embodiment, the bearing mounting areas at both ends of the roller conveyor base are mounted on the equipment frame via bearing assemblies.

[0014] The beneficial effects of this utility model are:

[0015] To address the shortcomings of existing technologies, this solution provides a reinforced aramid rope roller conveyor. Through an innovative structural design, the roller conveyor base has a bearing mounting area and an aramid rope winding and bonding area. The roller conveyor base surface located in the aramid rope winding and bonding area has a textured surface. The aramid rope is wound around the textured surface, and the two ends of the aramid rope are fastened to the roller conveyor base by locking components. This structure increases the bonding force between the aramid rope and the roller conveyor base, thereby improving the overall lifespan of the aramid rope roller conveyor.

[0016] As a further optimization, the aramid rope winding area is provided with local or overall raised and recessed textures along the aramid rope winding spiral. When the aramid rope is wound around the roller substrate surface by the adhesive, the bonding area between the adhesive and the roller substrate can be increased, thereby increasing the bonding force between the adhesive and the roller substrate; this further increases the bonding force between the aramid rope and the roller substrate, and also increases the axial and tangential forces on the aramid rope. Therefore, it can prevent the adhesive from detaching from the roller substrate due to the tangential axial force generated by the long-term support and transport of glass on the aramid rope.

[0017] As a further optimization, the aramid rope winding area is provided with local or overall raised and recessed textures along the aramid rope winding spiral. Pre-tension force can also be applied during the winding of the aramid rope to make the raised and recessed textures of the aramid rope body firmly bonded to the raised and recessed textures on the surface of the roller base. Therefore, it can prevent the aramid rope from falling off the roller base due to the tangential axial force generated by the long-term support and conveying of glass. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a partial schematic diagram of the roller conveyor base in this utility model;

[0021] Figure 3 A schematic diagram of a structure with localized raised and recessed textures on the roller conveyor substrate;

[0022] Figure 4 A schematic diagram of a structure with an integral raised and recessed texture on the roller conveyor base;

[0023] Figure 5 This is a schematic diagram showing a grid pattern in some areas.

[0024] Figure 6 This is a schematic diagram showing that the raised and recessed textures are straight lines.

[0025] Figure 7 This is a schematic diagram showing that the textured surface is diagonal.

[0026] Figure 8 This is a schematic diagram showing a localized textured surface resembling a sandblasted pattern.

[0027] Figure 9 The diagram illustrates four shapes of the overall raised / recessed texture; among them Figure 9 (A) is a grid pattern, in which Figure 9 (B) represents straight lines, in which Figure 9 (C) is a twill weave, in which Figure 9 (D) is a sand pattern.

[0028] Figure label:

[0029] 1. Rope clamping screw;

[0030] 2. Roller conveyor base;

[0031] 21. Bearing mounting area, 201. Local uneven texture, 201-1. Local grid pattern, 201-2. Local straight lines, 201-3. Local diagonal lines, 201-4. Local sand pattern;

[0032] 22. Aramid rope winding area; 202. Overall raised and recessed texture; 202-1. Overall grid pattern; 202-2. Overall straight grain; 202-3. Overall twill pattern; 202-4. Overall sand texture.

[0033] 23. Threaded hole

[0034] 3. Aramid rope. Detailed Implementation

[0035] The present invention will now be described in detail through exemplary embodiments. However, it should be understood that, without further description, elements, structures, and features in one embodiment may be advantageously incorporated into other embodiments.

[0036] It should be noted that, unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains; the words "a," "an," or "the" and similar terms used in the specification and claims of this utility model patent application do not express a quantity limitation, but rather indicate the presence of at least one; the words "comprising" or "including" and similar terms indicate that the elements or objects preceding "comprising" or "including" cover the elements or objects listed following "comprising" or "including" and their equivalents, but do not exclude other elements or objects having the same function;

[0037] To more clearly describe the structural details of a reinforced aramid rope roller conveyor, combined with the attached... Figure 1-9 The description is as follows:

[0038] Example 1

[0039] like Figure 1 and Figure 2 As shown, a reinforced aramid rope roller conveyor mainly consists of a rope pressing screw 1, a roller conveyor base 2, and an aramid rope 3. The roller conveyor base 2 is provided with a bearing mounting area 21, an aramid rope winding area 22, and a threaded hole 23. The surface of the roller conveyor base 2 located in the aramid rope winding area 22 is provided with concave and convex textures to increase the bonding force between the aramid rope 3 and the roller conveyor base 2. The aramid rope 3 is wound on the concave and convex textured surface and the two ends of the aramid rope 3 are fastened to the roller conveyor base 2 by the rope pressing screw 1.

[0040] In this embodiment, the aramid rope 3 is coated with adhesive and wound around the aramid rope winding area 22 of the roller base 2 according to a set pitch, and the two ends are connected and fastened to the threaded holes 23 by rope pressing screws 1.

[0041] The bearing mounting areas 21 at both ends of the roller conveyor base 2 are mounted on the equipment frame via the rotating bearing assembly.

[0042] Example 2

[0043] Example 2 is based on Example 1, but refines the textured surface of the roller substrate 2, such as... Figure 3 As shown, the aramid rope winding and bonding area 22 is provided with local concave and convex textures 201 along the aramid rope winding spiral direction. The aramid rope 3 is wound on the surface of the local concave and convex textures 201 according to the designed pitch and combined with the roller base 2.

[0044] Meanwhile, in order to increase the bonding force between the aramid rope 3 and the roller base 1, in addition to using adhesive, a certain pre-tightening force is applied when the aramid rope is wound to tightly wrap the aramid rope to the surface of the roller base. After winding, the two ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

[0045] Example 3

[0046] Compared with Example 1, Example 3 has the following two changes:

[0047] Firstly, in this embodiment, the textured surface of the roller conveyor substrate 2 is refined, such as... Figure 4 As shown, the aramid rope winding and bonding area is provided with an integral concave and convex texture 202, that is, the entire aramid rope winding and bonding area is covered with rough concave and convex textures, and the aramid rope is wound on the rough concave and convex texture surface according to the designed pitch and combined with the roller base.

[0048] Secondly, in this embodiment, no adhesive is used for the aramid rope. Only a certain pre-tightening force is applied when the aramid rope is wound. The two ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

[0049] Example 4

[0050] Example 4 is based on Example 2, but specifically defines the shape of the raised and recessed textures on the surface of the roller substrate 2. The shape of the local raised and recessed textures 201 can be a local mesh pattern 201-1, such as... Figure 5 As shown; it can also be a local straight line 201-2, such as Figure 6 As shown; it can also be a partial twill pattern 201-3, such as... Figure 7 As shown, it can also be a localized sand texture 201-4, such as... Figure 8 As shown;

[0051] The shapes of the aforementioned textures can be machined, and will not be described in detail here.

[0052] Example 5

[0053] Example 5 is based on Example 3, but with a more specific definition of the shape of the textured surface of the roller conveyor substrate 2. Figure 9 The diagram illustrates four shapes of the overall raised / recessed texture; among them Figure 9 (A) is a whole grid pattern 202-1, in which Figure 9 (B) is a whole straight-lined pattern 202-2, in which Figure 9 (C) is an overall twill weave 202-3, in which... Figure 9 (D) is the overall sand texture 202-4.

[0054] The shapes of the aforementioned textures can be machined, and will not be described in detail here.

[0055] The parts not described in detail in the above embodiments are existing technologies.

[0056] It should be noted that although the present invention has been described through the above embodiments, there may be other various embodiments of the present invention. Without departing from the spirit and scope of the present invention, those skilled in the art can obviously make various corresponding changes and modifications to the present invention, but all such changes and modifications should fall within the scope of protection of the appended claims and their equivalents.

Claims

1. A reinforced aramid rope roller conveyor, comprising a roller conveyor base and an aramid rope wound on the roller conveyor base, characterized in that: The roller base is provided with a bearing mounting area and an aramid rope winding and bonding area. The surface of the roller base located in the aramid rope winding and bonding area is provided with concave and convex textures to increase the bonding force between the aramid rope and the roller base. The aramid rope is wound on the concave and convex textured surface and the two ends of the aramid rope are fastened to the roller base by locking components.

2. The reinforced aramid rope roller conveyor according to claim 1, characterized in that: The aramid rope winding area has local convex and concave textures along the aramid rope winding spiral direction. The aramid rope is wound on the rough convex and concave textured surface according to the designed pitch and combined with the roller table base.

3. The reinforced aramid rope roller conveyor according to claim 2, characterized in that: The local textured patterns include grid patterns, straight lines, diagonal lines, or sand patterns.

4. The reinforced aramid rope roller conveyor according to claim 1, characterized in that: The aramid rope winding and bonding area has an integral concave and convex texture. The aramid rope is wound on the rough concave and convex texture surface according to the designed pitch and combined with the roller base.

5. The reinforced aramid rope roller conveyor according to claim 4, characterized in that: The overall textured pattern includes grid patterns, straight lines, diagonal lines, or sand patterns.

6. The reinforced aramid rope roller conveyor according to claim 1, characterized in that: The aramid rope is bonded to the roller base with adhesive, and both ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

7. The reinforced aramid rope roller conveyor according to claim 1, characterized in that: The aramid rope is connected to the roller base by applying a pre-tightening force when the aramid rope is wound to make it fit tightly against the surface of the roller base, and the two ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

8. The reinforced aramid rope roller conveyor according to claim 1, characterized in that: The aramid rope is bonded to the roller base by adhesive bonding, and a pre-tightening force is applied when the aramid rope is wound. The two ends of the aramid rope are fixed to the threaded holes of the roller base by rope pressing screws.

9. The reinforced aramid rope roller conveyor according to claim 1, characterized in that: The bearing mounting areas at both ends of the roller conveyor base are mounted on the equipment frame via bearing assemblies.

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