A negative ion flannel fabric delivery detection device

CN224416869UActive Publication Date: 2026-06-26CHANGSHU RED DIAMOND NEEDLE TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGSHU RED DIAMOND NEEDLE TEXTILE CO LTD
Filing Date
2025-07-07
Publication Date
2026-06-26

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Abstract

The utility model relates to a kind of negative ion flannel fabric's factory detection device, belong to factory detection device technical field, including detection table, the upper surface of the detection table is provided with fixing frame.The negative ion flannel fabric's factory detection device, flannel fabric is fixed on the upper surface of detection table after being pressed down, can operate control panel and start electric push rod, electric push rod output shaft drives negative ion sensor to move downwards and moves to the upside of flannel fabric, when negative ion sensor detects the negative ion concentration released by fabric in real time, data acquisition module is electrically connected with negative ion sensor, data acquisition module collects and acquires negative ion concentration data, display on display screen, adjust air output by operating humidifier, it is convenient to comprehensively evaluate the performance of negative ion flannel fabric under various humidity conditions, to improve detection efficiency and product quality control.
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Description

Technical Field

[0001] This utility model relates to the technical field of factory testing devices, specifically a factory testing device for negative ion flannel fabric. Background Technology

[0002] An ion is a negatively charged gas ion in the air. Negative ions can not only promote the synthesis and storage of vitamins in the human body, but also strengthen and activate the body's physiological activities. Therefore, they are also known as "air vitamins". In the textile industry, negative ion flannel fabric is very popular among consumers because it can release negative ions and is beneficial to health. When flannel fabric leaves the factory, the negative ion release performance of the flannel fabric can be tested by a testing device.

[0003] For example, Chinese patent CN212321617U discloses a negative ion detection device for textiles, including a substrate. An air detection box and a sample detection box are fixed to one side of the substrate. A first fan is fixedly installed on the top inner side of the air detection box, and a first negative ion tester is fixedly installed on the inner side wall of the air detection box. A hand-tightening screw is provided in the first threaded hole, and a clamp is welded to one end of the hand-tightening screw. A support rod is welded to the side wall of the fixing block. A friction brush is fixedly connected to one end of the output shaft of the electric motor. A second fan is fixedly installed on the top inner side of the sample detection box, and a second negative ion tester is fixedly installed on the inner side wall of the sample detection box. This utility model device is small in size, can be easily held for testing, and is suitable for use in various scenarios. By comparing ordinary air with air after friction, it reduces the influence of air conditions to a certain extent.

[0004] Although the aforementioned patented device is small in size and can be easily handheld for testing, making it suitable for various scenarios, the requirement for handheld testing when performing negative ion release performance tests on large quantities of flannel fabrics before shipment cannot meet the needs of negative ion flannel fabric manufacturers for rapid and accurate testing before shipment, thus affecting production efficiency and product quality control. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a factory testing device for negative ion flannel fabrics. It has advantages such as improved testing efficiency and product quality control. It solves the problem that when testing the negative ion release performance of a large number of flannel fabrics at the factory, handheld testing is required, which cannot meet the needs of negative ion flannel fabric manufacturers for rapid and accurate testing before leaving the factory, thus affecting production efficiency and product quality control.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a factory testing device for negative ion flannel fabric, comprising a testing platform, a fixing frame provided on the upper surface of the testing platform, a testing mechanism provided on the top wall of the inner cavity of the fixing frame, and a clamping mechanism provided on the upper surface of the testing platform;

[0007] The detection mechanism includes an electric push rod, a mounting plate, a negative ion sensor, a data acquisition module, a control panel, a display screen, and connecting components. The electric push rod is mounted on the top wall of the inner cavity of the fixed frame. The mounting plate is located on the outside of the output shaft of the electric push rod. The negative ion sensor is fixed to the lower surface of the mounting plate by bolts. The data acquisition module is located on the front of the mounting plate. The control panel is located on the right side of the fixed frame. The display screen is located on the front of the control panel.

[0008] By adopting this technical solution, testing agencies can improve the efficiency of fabric testing and product quality control.

[0009] Furthermore, the electric push rod, negative ion sensor, data acquisition module, and display screen are all electrically connected to the control panel via wires.

[0010] By adopting this technical solution, the electric actuator can be operated through the control panel.

[0011] Furthermore, the connecting assembly includes a heating plate, a frame, two air outlets, a humidifier, and two humidity sensors. The heating plate is embedded and fixed inside the upper surface of the testing platform. The frame is located on the top wall of the inner cavity of the fixed frame. The two air outlets are located on the left and right sides of the lower surface of the frame. The frame is located outside the electric push rod.

[0012] By adopting this technical solution, the fabric can be heated by a heating plate, which makes it easier to test the negative ion release performance of the fabric at different temperatures more accurately by simulating different ambient temperatures.

[0013] Furthermore, the humidifier is mounted on the upper surface of the fixed frame, and the two humidity sensors are both located on the left and right sides of the lower surface of the mounting plate. The air outlet of the humidifier is connected to the left side of the left air outlet head through a pipe, and the left and right air outlet heads are connected through pipes. The humidity sensors on the left and right sides are electrically connected to the control panel through wires.

[0014] By adopting this technical solution, a humidifier can generate steam and humidify the fabric, making it easier to comprehensively evaluate the performance of negative ion flannel fabric under various humidity conditions.

[0015] Furthermore, the clamping mechanism includes two connecting plates, two first threaded rods, two first handwheels, two telescopic rods, two connecting blocks, and a fixing assembly. The two connecting plates are disposed on the left and right sides of the upper surface of the testing table. The first threaded rods are threadedly connected to the inside of the connecting plates. The two first handwheels are disposed on opposite sides of the left and right first threaded rods. The two telescopic rods are disposed on opposite sides of the left and right connecting plates. The two connecting blocks are rotatably connected to opposite sides of the left and right first threaded rods via bearings. The opposite sides of the left and right connecting blocks are fixedly connected to the opposite sides of the left and right telescopic rods.

[0016] By adopting this technical solution, the stability of fabric testing can be improved through the clamping mechanism.

[0017] Furthermore, the fixing assembly includes two fixing plates, two second threaded rods, two second handwheels, and two pressing blocks. The two fixing plates are both located on opposite sides of the left and right connecting blocks. The second threaded rods are threaded into the interior of the fixing plates. The second handwheels are located at the top of the second threaded rods. The pressing blocks are rotatably connected to the bottom of the second threaded rods via bearings.

[0018] By adopting this technical solution, the fabric can be pressed down and fixed by the pressure blocks on the left and right sides.

[0019] Furthermore, the fixing plates on the left and right sides are symmetrically distributed on the left and right sides of the longitudinal central axis of the testing platform.

[0020] By adopting this technical solution, the stability of the fabric can be improved by using the left and right side fixing plates.

[0021] Furthermore, the telescopic rod includes a first slide rod, and a second slide rod is slidably connected inside the first slide rod.

[0022] By adopting this technical solution, the connecting blocks on the left and right sides can be limited by the telescopic rods on the left and right sides.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] 1. The factory testing device for this negative ion flannel fabric involves pressing the flannel fabric down and fixing it to the upper surface of the testing platform. The control panel can then be used to activate the electric push rod. The output shaft of the electric push rod drives the negative ion sensor downwards and to the upper side of the flannel fabric. At this time, the negative ion sensor detects the concentration of negative ions released by the fabric in real time. The data acquisition module is electrically connected to the negative ion sensor to collect the negative ion concentration data. The display screen is electrically connected to the control panel to display the detection data and judgment results. The control panel determines the fabric quality based on the collected data and displays the results on the display screen. During testing, the temperature of the heating plate can be adjusted via the control panel, facilitating more accurate testing of the fabric's negative ion release performance at different temperatures by simulating various ambient temperatures. During testing, the humidifier is turned on, and the steam inside is piped to the left and right air outlets, then blown onto the front of the flannel fabric. Humidity sensors on the left and right sides detect the humidity level of the flannel fabric, which is displayed on the screen. The air output can be adjusted by operating the humidifier, allowing for a comprehensive evaluation of the negative ion flannel fabric's performance under various humidity conditions, thereby improving testing efficiency and product quality control.

[0025] 2. The negative ion flannel fabric factory testing device can place the flannel fabric to be tested on the upper surface of the testing table, then turn the first handwheel on the left and right sides, and the lower pressure blocks on the left and right sides will move in opposite directions and move to the left and right sides of the upper surface of the flannel fabric. Then turn the second handwheel on the left and right sides, and the lower pressure blocks on the left and right sides will move downward and press down and fix the flannel fabric, thereby improving the stability of the test. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the testing mechanism of this utility model;

[0028] Figure 3 This is a schematic diagram of the clamping mechanism of this utility model;

[0029] Figure 4 This is a three-dimensional structural diagram of the connecting plate of this utility model.

[0030] In the diagram: 1. Testing platform; 2. Fixing frame; 3. Testing mechanism; 31. Electric push rod; 32. Mounting plate; 33. Negative ion sensor; 34. Data acquisition module; 35. Control panel; 36. Display screen; 371. Heating plate; 372. Frame; 373. Air outlet; 374. Humidifier; 375. Humidity sensor; 4. Clamping mechanism; 41. Connecting plate; 42. First threaded rod; 43. First handwheel; 44. Telescopic rod; 45. Connecting block; 461. Fixing plate; 462. Second threaded rod; 463. Second handwheel; 464. Pressing block. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1 The present embodiment of a negative ion flannel fabric factory inspection device includes an inspection table 1, a fixing frame 2 is provided on the upper surface of the inspection table 1, and an inspection mechanism 3 is provided on the top wall of the inner cavity of the fixing frame 2. The inspection mechanism 3 improves inspection efficiency and product quality control. A clamping mechanism 4 is provided on the upper surface of the inspection table 1, which improves the stability of the inspection.

[0033] Please see Figure 2 To improve testing efficiency and product quality control, the testing mechanism 3 in this embodiment includes an electric push rod 31, a mounting plate 32, a negative ion sensor 33, a data acquisition module 34, a control panel 35, a display screen 36, and connecting components. The electric push rod 31 is mounted on the top wall of the inner cavity of the fixing frame 2. The mounting plate 32 is located on the outside of the output shaft of the electric push rod 31. The negative ion sensor 33 is fixed to the lower surface of the mounting plate 32 by bolts. The data acquisition module 34 is located on the front of the mounting plate 32. The control panel 35 is located on the right side of the fixing frame 2. The display screen 36 is located on the front of the control panel 35.

[0034] In this embodiment, after the flannel fabric is pressed down and fixed on the upper surface of the testing platform 1, the control panel 35 can be operated to start the electric push rod 31. The output shaft of the electric push rod 31 drives the mounting plate 32 and the negative ion sensor 33 to move downward and to the upper side of the flannel fabric. At this time, the negative ion sensor 33 detects the concentration of negative ions released by the fabric in real time. The data acquisition module 34 is electrically connected to the negative ion sensor 33 and collects the negative ion concentration data. The display screen 36 is electrically connected to the control panel 35 to display the detection data and judgment results. The control panel 35 judges the fabric quality based on the collected data and displays the results on the display screen 36.

[0035] Testing agency 3 can test the negative ion release performance of flannel fabric when it leaves the factory.

[0036] In this embodiment, the electric push rod 31, negative ion sensor 33, data acquisition module 34 and display screen 36 are all electrically connected to the control panel 35 via wires. The connection components include a heating plate 371, a frame 372, two air outlets 373, a humidifier 374 and two humidity sensors 375. The heating plate 371 is embedded inside the upper surface of the detection platform 1. The frame 372 is set on the top wall of the inner cavity of the fixed frame 2. The two air outlets 373 are set on the left and right sides of the lower surface of the frame 372.

[0037] In this embodiment, the frame 372 is located outside the electric push rod 31, the humidifier 374 is mounted on the upper surface of the fixed frame 2, and the two humidity sensors 375 are both located on the left and right sides of the lower surface of the mounting plate 32. The air outlet of the humidifier 374 is connected to the left side of the left air outlet 373 through a pipe, and the left and right air outlets 373 are connected through pipes. The left and right humidity sensors 375 are both electrically connected to the control panel 35 through wires.

[0038] It should be noted that during testing, the heating plate 371 can be turned on via the control panel 35. The heating plate 371 can heat the flannel fabric. The temperature of the heating plate 371 can be adjusted via the control panel 35, which facilitates more accurate testing of the fabric's negative ion release performance at different temperatures by simulating different ambient temperatures. During testing, the humidifier 374 is turned on, and the steam inside the humidifier 374 is delivered through pipes to the inside of the left and right air outlets 373, and then blown onto the front of the flannel fabric. The humidity value of the flannel fabric can be sensed by the humidity sensors 375 on the left and right sides and displayed on the display screen 36. The air output can be adjusted by operating the humidifier 374, which facilitates a comprehensive evaluation of the performance of the negative ion flannel fabric under various humidity conditions.

[0039] Please see Figures 3 to 4In order to improve the stability of the detection, the clamping mechanism 4 in this embodiment includes two connecting plates 41, two first threaded rods 42, two first handwheels 43, two telescopic rods 44, two connecting blocks 45 and a fixing assembly. The two connecting plates 41 are arranged on the left and right sides of the upper surface of the detection table 1.

[0040] In this embodiment, the first threaded rod 42 is threadedly connected to the inside of the connecting plate 41, the two first handwheels 43 are both located on opposite sides of the left and right first threaded rods 42, the two telescopic rods 44 are both located on opposite sides of the left and right connecting plates 41, and the two connecting blocks 45 are rotatably connected to opposite sides of the left and right first threaded rods 42 via bearings. The opposite sides of the left and right connecting blocks 45 are fixedly connected to the opposite sides of the left and right telescopic rods 44.

[0041] In this embodiment, the fixing assembly includes two fixing plates 461, two second threaded rods 462, two second handwheels 463, and two pressing blocks 464. The two fixing plates 461 are both located on opposite sides of the left and right connecting blocks 45. The second threaded rods 462 are threadedly connected to the inside of the fixing plates 461. The second handwheels 463 are located at the top of the second threaded rods 462. The pressing blocks 464 are rotatably connected to the bottom of the second threaded rods 462 via bearings. The flannel fabric to be tested can be placed on the upper surface of the testing table 1. Then, by turning the first handwheels 43 on the left and right sides, the first threaded rods 42 on the left and right sides rotate inside the left and right connecting plates 41. The pressing blocks 464 on the left and right sides move in opposite directions under the limitation of the left and right telescopic rods 44.

[0042] In this embodiment, the left and right fixed plates 461 are symmetrically distributed on the left and right sides of the longitudinal central axis of the detection table 1, and the telescopic rod 44 includes a first slide rod, and a second slide rod is slidably connected inside the first slide rod.

[0043] It should be noted that when moving to the left and right sides of the upper surface of the flannel fabric, the second handwheel 463 on the left and right sides is rotated. The second threaded rod 462 on the left and right sides rotates inside the left and right fixed plates 461 and moves downward. The lower pressure block 464 on the left and right sides moves downward to press down and fix the flannel fabric, thereby improving the stability of the test.

[0044] The working principle of the above embodiments is as follows:

[0045] (1) The flannel fabric to be tested can be placed on the upper surface of the testing table 1. Then, turn the first handwheel 43 on the left and right sides. The first threaded rod 42 on the left and right sides rotates inside the connecting plate 41 on the left and right sides. The lower pressure block 464 on the left and right sides moves in opposite directions under the limit of the telescopic rod 44 on the left and right sides. Then, move to the left and right sides of the upper surface of the flannel fabric. Then, turn the second handwheel 463 on the left and right sides. The second threaded rod 462 on the left and right sides rotates inside the fixing plate 461 on the left and right sides and moves downward. The lower pressure block 464 on the left and right sides moves downward to press down and fix the flannel fabric, thereby improving the stability of the test.

[0046] (2) After the flannel fabric is pressed down and fixed on the upper surface of the testing table 1, the control panel 35 can be operated to start the electric push rod 31. The output shaft of the electric push rod 31 drives the mounting plate 32 and the negative ion sensor 33 to move downward and to the upper side of the flannel fabric. At this time, the negative ion sensor 33 detects the concentration of negative ions released by the fabric in real time. The data acquisition module 34 is electrically connected to the negative ion sensor 33 and collects the negative ion concentration data. The display screen 36 is electrically connected to the control panel 35 to display the detection data and judgment results. The control panel 35 judges the fabric quality according to the collected data and displays the results on the display screen 36. When conducting the test, the control panel 35 can be used to determine the quality of the fabric. The heating plate 371 is turned on to heat the flannel fabric. The temperature of the heating plate 371 can be adjusted via the control panel 35, which allows for more accurate testing of the fabric's negative ion release performance at different temperatures by simulating different ambient temperatures. During testing, the humidifier 374 is turned on, and the steam inside the humidifier 374 is delivered through pipes to the inside of the left and right air outlets 373, and then blown onto the front of the flannel fabric. The humidity value of the flannel fabric can be sensed by the humidity sensors 375 on the left and right sides and displayed on the display screen 36. The air output can be adjusted by operating the humidifier 374, which facilitates a comprehensive evaluation of the performance of the negative ion flannel fabric under various humidity conditions.

Claims

1. A factory testing device for negative ion flannel fabric, comprising a testing table (1), characterized in that: The upper surface of the testing platform (1) is provided with a fixing frame (2), the top wall of the inner cavity of the fixing frame (2) is provided with a testing mechanism (3), and the upper surface of the testing platform (1) is provided with a clamping mechanism (4). The detection mechanism (3) includes an electric push rod (31), a mounting plate (32), a negative ion sensor (33), a data acquisition module (34), a control panel (35), a display screen (36), and connecting components. The electric push rod (31) is mounted on the top wall of the inner cavity of the fixing frame (2). The mounting plate (32) is located on the outside of the output shaft of the electric push rod (31). The negative ion sensor (33) is fixed to the lower surface of the mounting plate (32) by bolts. The data acquisition module (34) is located on the front of the mounting plate (32). The control panel (35) is located on the right side of the fixing frame (2). The display screen (36) is located on the front of the control panel (35).

2. The factory testing device for negative ion flannel fabric according to claim 1, characterized in that: The electric push rod (31), negative ion sensor (33), data acquisition module (34) and display screen (36) are all electrically connected to the control panel (35) via wires.

3. The factory testing device for negative ion flannel fabric according to claim 1, characterized in that: The connecting assembly includes a heating plate (371), a frame (372), two air outlets (373), a humidifier (374), and two humidity sensors (375). The heating plate (371) is embedded and fixed inside the upper surface of the testing platform (1). The frame (372) is set on the top wall of the inner cavity of the fixed frame (2). The two air outlets (373) are set on the left and right sides of the lower surface of the frame (372). The frame (372) is located outside the electric push rod (31).

4. The factory testing device for negative ion flannel fabric according to claim 3, characterized in that: The humidifier (374) is mounted on the upper surface of the mounting bracket (2). The two humidity sensors (375) are both located on the left and right sides of the lower surface of the mounting plate (32). The air outlet of the humidifier (374) is connected to the left side of the left air outlet (373) through a pipe. The left and right air outlets (373) are connected through pipes. The left and right humidity sensors (375) are electrically connected to the control panel (35) through wires.

5. The factory testing device for negative ion flannel fabric according to claim 1, characterized in that: The clamping mechanism (4) includes two connecting plates (41), two first threaded rods (42), two first handwheels (43), two telescopic rods (44), two connecting blocks (45), and a fixing assembly. The two connecting plates (41) are arranged on the left and right sides of the upper surface of the testing table (1). The first threaded rods (42) are threadedly connected to the inside of the connecting plates (41). The two first handwheels (43) are arranged on opposite sides of the left and right first threaded rods (42). The two telescopic rods (44) are arranged on opposite sides of the left and right connecting plates (41). The two connecting blocks (45) are rotatably connected to opposite sides of the left and right first threaded rods (42) through bearings. The opposite sides of the left and right connecting blocks (45) are fixedly connected to the opposite sides of the left and right telescopic rods (44).

6. The factory testing device for negative ion flannel fabric according to claim 5, characterized in that: The fixing assembly includes two fixing plates (461), two second threaded rods (462), two second handwheels (463), and two pressing blocks (464). The two fixing plates (461) are both located on opposite sides of the left and right connecting blocks (45). The second threaded rods (462) are threadedly connected to the inside of the fixing plates (461). The second handwheels (463) are located at the top of the second threaded rods (462). The pressing blocks (464) are rotatably connected to the bottom of the second threaded rods (462) through bearings.

7. The factory testing device for negative ion flannel fabric according to claim 6, characterized in that: The fixing plates (461) on the left and right sides are symmetrically distributed on the left and right sides of the longitudinal central axis of the testing table (1).

8. The factory testing device for negative ion flannel fabric according to claim 5, characterized in that: The telescopic rod (44) includes a first slide rod, and a second slide rod is slidably connected inside the first slide rod.