A high voltage connector with temperature monitoring module

Abstract

The utility model discloses a high -voltage connector with temperature monitoring module relates to high -voltage connector technical field. Including socket part, the one end of socket part left side is installed plug part, the inside slide coupling of plug part top has temperature detection structure, plug part includes plug shell, the one end of plug shell left side is installed high -voltage current transmission line, the top of plug shell is installed with installation frame, through daily thermistor and recheck thermistor combination, cooperate corresponding daily detection module and recheck detection module, form double monitoring mechanism. Daily detection module is responsible for routine temperature monitoring, and recheck detection module detects irregularly and compares with daily data, can effectively avoid the misjudgment caused by single detection element failure or error. Meanwhile, through resistance value conversion accurate temperature, then through signal transmission line trigger corresponding warning light alarm, ensure that can grasp connector temperature state in time, accurately.

Description

Technical Field

[0001] This utility model relates to the field of high-voltage connector technology, and in particular to a high-voltage connector with a temperature monitoring module. Background Technology

[0002] In current technologies, the emergence of high-voltage connectors for temperature monitoring modules stems from the urgent need for reliability and safety of high-voltage connectors in multiple fields. In the field of new energy vehicles, with the rapid development of new energy vehicle technology, the large currents and voltages during driving and charging / discharging cause high temperature rises in various high-voltage system components. As the main components for kinetic energy transmission, some high-current high-voltage connectors can only serve a connection function and cannot monitor the temperature in real time. High current overload may cause the connector to overheat or even be damaged and burned, posing a safety hazard. Therefore, it is necessary to detect the temperature of high-voltage connectors and issue warning signals to ensure driving safety.

[0003] However, existing technologies still have shortcomings, such as the following:

[0004] In existing technologies, temperature monitoring of high-voltage connectors often relies on a single sensor. This method has significant drawbacks: once the sensor drifts or malfunctions, it can easily cause distortion of temperature detection data, making it difficult to accurately capture the overheating state of the connector. Consequently, overheating risks cannot be detected in time, posing safety hazards to equipment operation. Summary of the Invention

[0005] The purpose of this invention is to provide a high-voltage connector with a temperature monitoring module, so as to solve the problem mentioned in the background art that the temperature monitoring of existing high-voltage connectors mostly relies on a single sensor.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-voltage connector with a temperature monitoring module includes a socket component, a plug component installed at one end of the left side of the socket component, a temperature detection structure slidably connected to the inner side of the top of the plug component, the plug component including a plug housing, a high-voltage current transmission line installed at one end of the left side of the plug housing, an installation frame installed at the top of the plug housing, and a mating groove opened at one end of the right side of the plug housing.

[0008] The socket component includes a socket panel, a socket interface is installed at one end of the right side of the socket panel, and a fixing threaded hole is provided on the outer wall of the socket panel;

[0009] The outer wall of the inner side of the docking groove is equipped with a mating interface. A daily thermistor is installed at the top of the inner side of the docking groove. A repeat thermistor is installed at the top of the inner side of the docking groove. A buffer ring is installed at the bottom of the daily thermistor. The bottom of the repeat thermistor is installed with the top of the buffer ring.

[0010] Preferably, a first indicator light is installed on the top of the mounting frame, a second indicator light is installed on the top of the mounting frame, and limit slides are installed on both sides of the inner side of the mounting frame.

[0011] Preferably, the temperature detection structure includes a fixing plate, a battery mounting slot is provided on the left side of the top of the fixing plate, a replaceable battery is installed inside the battery mounting slot, and a sealing groove is provided on the left side of the top of the fixing plate.

[0012] Preferably, a sealing cover is inserted into the inner side of the sealing groove, and fastening plates are installed on the left and right sides of the sealing cover, with bolts threaded into the inner side of the fastening plates.

[0013] Preferably, a conductive wire is installed at one end of the replaceable battery, a daily detection module is installed at one end of the conductive wire, a daily signal transmission line is installed on the outer wall of the left side of the daily detection module, and one end of the top of the daily signal transmission line is installed at the bottom of the No. 1 indicator light.

[0014] Preferably, a re-inspection module is installed at one end of the conductive wire, and a re-inspection signal transmission line is installed on the outer wall of the right side of the re-inspection module. One end of the top of the re-inspection signal transmission line is installed at the bottom of the second indicator light.

[0015] Preferably, the bottom of the fixing plate is provided with a storage slot, a daily battery mounting plate is installed on the left side of the bottom of the daily detection module, a daily current transmission line is installed on the inner side of the daily battery mounting plate, a re-inspection battery mounting plate is installed on the right side of the bottom of the re-inspection module, a re-inspection current transmission line is installed on the inner side of the re-inspection battery mounting plate, and a buffer ring is installed in the inner cavity of the docking slot.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This high-voltage connector innovatively employs a combination of routine and re-inspection thermistors, along with corresponding routine and re-inspection modules, forming a dual detection mechanism. The routine detection module handles regular temperature monitoring, while the re-inspection module performs intermittent checks and compares the data with the routine data, effectively avoiding misjudgments caused by the failure or error of a single detection component. Simultaneously, precise temperature is calculated from the resistance value, and then triggered by the signal transmission line to activate the corresponding indicator light alarm, ensuring timely and accurate monitoring of the connector's temperature status and significantly reducing safety hazards caused by overheating.

[0018] 2. The temperature detection structure slides within the limiting carriage via a fixed plate, facilitating quick assembly and subsequent maintenance. The replaceable battery and sealing cap design allows for easy power replenishment and ensures the sealing of internal components. The buffer ring reduces impact during installation and prevents current interference with the thermistor. Furthermore, excess wiring can be neatly stored inside the mounting frame, minimizing the impact of clutter. The overall structure balances practicality and stability, improving connector lifespan and ease of operation. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the docking groove structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the temperature detection structure of this utility model;

[0022] Figure 4 This is a cross-sectional view of the plug housing of this utility model;

[0023] Figure 5 This is a bottom view of the fixing plate structure of this utility model.

[0024] In the diagram: 1. Socket component; 11. Socket panel; 12. Socket interface; 13. Fixing threaded hole; 2. Plug component; 21. Plug housing; 22. High-voltage current transmission line; 23. Mounting frame; 231. Indicator light number one; 232. Limiting slide; 233. Indicator light number two; 24. Connecting groove; 241. Connecting interface; 242. Re-inspection thermistor; 243. Daily thermistor; 244. Buffer ring; 3. Temperature detection structure; 31. Fixing 311. Plate; 32. Storage slot; 33. Sealing slot; 34. Battery mounting slot; 35. Replaceable battery; 361. Conductive wire; 37. Sealing cover; 381. Fastening plate; 392. Bolt; 303. Routine testing module; 314. Routine signal transmission line; 32. Routine battery mounting plate; 33. Routine current transmission line; 341. Re-inspection testing module; 352. Re-inspection signal transmission line; 363. Re-inspection battery mounting plate; 374. Re-inspection current transmission line. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figure 1 , Figure 2 and Figure 4 As shown, a high-voltage connector with a temperature monitoring module includes a socket component 1, and a plug component 2 is installed at one end of the left side of the socket component 1 for installing a high-voltage wire. A temperature detection structure 3 is slidably connected to the inner side of the top of the plug component 2 for detecting temperature. The plug component 2 includes a plug housing 21, and a high-voltage current transmission line 22 is installed at one end of the left side of the plug housing 21 for transmitting current. A mounting frame 23 is installed at the top of the plug housing 21 for installing the temperature detection structure 3. A mating groove 24 is provided at one end of the plug housing 21 for mating with the socket component 1. The socket component 1 includes a socket plate 11, and a socket interface 12 is installed at one end of the right side of the socket plate 11 for connecting other devices. The outer wall of the socket component 1 has a fixed threaded hole 13 for easy fixing of the socket component 1 to other equipment. The outer wall of the inner side of the docking groove 24 is equipped with a docking interface 241 for docking with the socket panel 11. The top of the inner side of the docking groove 24 is equipped with a daily thermistor 243 and a repeat thermistor 242, both for detecting temperature. The inner cavity of the docking groove 24 is equipped with a buffer ring 244 to prevent current interference to the daily thermistor 243 and the repeat thermistor 242. The top of the mounting frame 23 is equipped with a first indicator light 231 for normal detection and alarm, and a second indicator light 233 for repeat detection and alarm. The two sides of the inner side of the mounting frame 23 are equipped with limit slides 232 for limiting the fixing plate 31.

[0027] It should be noted that in this embodiment, the plug housing 21 and the socket panel 11 are assembled together via the high-voltage current transmission line 22. At the same time, the buffer ring 244 is used to buffer one end of the socket panel 11 during installation. Meanwhile, the socket interface 12 is connected to the power interface of the device. When the daily thermistor 243 and the repeat thermistor 242 receive current, the current flowing through them is detected by the daily thermistor 243 and the repeat thermistor 242. Then, the resistance value is calculated, and the resistance value is converted into a precise temperature and transmitted to the repeat detection module 37 and the daily detection module 36.

[0028] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the temperature detection structure 3 includes a fixing plate 31, and a battery mounting slot 33 is provided on the left side of the top of the fixing plate 31. A replaceable battery 34 is installed inside the battery mounting slot 33. The replaceable battery 34 provides power to the daily detection module 36 and the re-inspection detection module 37 by being installed inside the battery mounting slot 33. A sealing groove 32 is provided on the left side of the top of the fixing plate 31. A sealing cover 35 is inserted into the inside of the sealing groove 32. The sealing cover 35 is threaded through the holes in the fixing plate 351 and the sealing groove 32 and connected to the threaded groove on the outer wall of the plug housing 21. Fastening plates 351 are installed on both sides, and bolts 352 are threaded onto the inner side of the fastening plates 351, thereby fastening the sealing cover 35 through the bolts 352. A conductive wire 341 is installed on one end of the replaceable battery 34, and a daily detection module 36 is installed on one end of the conductive wire 341. A daily signal transmission line 361 is installed on the outer wall of the left side of the daily detection module 36, so that the top end of the daily signal transmission line 361 is connected to the bottom of the first indicator light 231, so that the daily detection module 36 transmits the signal to the first indicator light 231. A recheck device is installed on one end of the conductive wire 341. The detection module 37 has a re-inspection signal transmission line 371 installed on its right outer wall. One end of the re-inspection signal transmission line 371 is connected to the bottom of the second indicator light 233, thus transmitting the signal from the re-inspection module 37 to the second indicator light 233. A storage slot 311 is provided at the bottom of the fixing plate 31 to facilitate the installation of the daily current transmission line 363 and the re-inspection current transmission line 373 at the bottom of the daily detection module 36 and the re-inspection module 37. A daily battery mounting plate 362 is installed on the left side of the bottom of the daily detection module 36, and the daily battery... A daily current transmission line 363 is installed on the inner side of the mounting plate 362. One end of the daily current transmission line 363 is installed on the top of the daily thermistor 243. The current is transmitted to the daily thermistor 243 through the daily detection module 36. A retest battery mounting plate 372 is installed on the right side of the bottom of the retest detection module 37. A retest current transmission line 373 is installed on the inner side of the retest battery mounting plate 372. One end of the retest current transmission line 373 is installed on the top of the retest thermistor 242. The current is transmitted to the retest thermistor 242 through the retest detection module 37.

[0029] It should be noted that, in this embodiment, when installing the temperature detection structure 3, the re-check signal transmission line 371 at the bottom of the second indicator light 233 and the daily signal transmission line 361 at the bottom of the first indicator light 231 should first be installed on the outer wall of the re-check detection module 37 and the daily detection module 36. Then, one end of the daily current transmission line 363 at the top of the daily thermistor 243 and the re-check current transmission line 373 at the top of the re-check thermistor 242 should be installed on the inner side of the daily battery mounting plate 362 and the re-check battery mounting plate 372, respectively. The installed temperature detection structure 3 is then inserted into the inner side of the mounting frame 23. The fixed plate 31 slides within the mounting frame 23 under the limiting slide 232, allowing the excess wires of the daily detection module 36 and the re-inspection detection module 37 to be tucked into the inner side of the mounting frame 23. Once the temperature detection structure 3 is installed, current can be transmitted using the daily detection module 36 and the re-inspection detection module 37. Normally, only the daily detection module 36 is activated to perform temperature detection, while the re-inspection detection module 37 performs intermittent detection. The temperature detected by the re-inspection detection module 37 is compared with the temperature detected by the daily detection module 36 to ensure the detection temperature.

[0030] The working principle of this utility model is as follows: When installing the temperature detection structure 3, the re-check signal transmission line 371 at the bottom of the second indicator light 233 and the daily signal transmission line 361 at the bottom of the first indicator light 231 are first installed on the outer wall of the re-check detection module 37 and the daily detection module 36. Then, one end of the daily current transmission line 363 at the top of the daily thermistor 243 and the re-check current transmission line 373 at the top of the re-check thermistor 242 are respectively installed on the inner side of the daily battery mounting plate 362 and the re-check battery mounting plate 372. The installed temperature detection structure 3 is inserted into the inner side of the mounting frame 23. The mounting frame 23 is limited and slid by the limiting slide 232 through the fixing plate 31. The excess wires installed on the outer wall of the daily detection module 36 and the re-check detection module 37 are tucked into the inner side of the mounting frame 23.

[0031] Once the temperature detection structure 3 is installed, current transmission can be achieved using the daily detection module 36 and the re-inspection detection module 37. Under normal circumstances, only the daily detection module 36 is activated to perform temperature detection. The re-inspection detection module 37 performs intermittent detection, and the temperature detected by the re-inspection detection module 37 is compared with that detected by the daily detection module 36 to ensure the detection temperature.

[0032] The plug housing 21 is assembled with the socket panel 11 via the high-voltage current transmission line 22. A buffer ring 244 is used to cushion the socket panel 11 during installation. The socket interface 12 is connected to the device's power interface. When the daily thermistor 243 and the repeat thermistor 242 receive current, they detect the current flowing through them, calculate the resistance value, and then convert the resistance value into a precise temperature reading, which is transmitted to the repeat detection module 37 and the daily detection module 36.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-voltage connector with a temperature monitoring module, comprising a socket component (1), wherein a plug component (2) is mounted on one end of the left side of the socket component (1), and a temperature detection structure (3) is slidably connected to the inner side of the top of the plug component (2), characterized in that: The plug component (2) includes a plug housing (21), a high-voltage current transmission line (22) is installed on one end of the left side of the plug housing (21), an installation frame (23) is installed on the top of the plug housing (21), and a mating groove (24) is provided on one end of the right side of the plug housing (21). The socket component (1) includes a socket panel (11), a socket interface (12) is installed at one end of the right side of the socket panel (11), and a fixing threaded hole (13) is provided on the outer wall of the socket panel (11). The inner outer wall of the docking groove (24) is equipped with a docking interface (241), a daily thermistor (243) is installed on the top of the inner side of the docking groove (24), a re-inspection thermistor (242) is installed on the top of the inner side of the docking groove (24), a buffer ring (244) is installed at the bottom of the daily thermistor (243), and the bottom of the re-inspection thermistor (242) is installed with the top of the buffer ring (244).

2. The high-voltage connector with a temperature monitoring module according to claim 1, characterized in that: The top of the mounting frame (23) is equipped with a first indicator light (231), the top of the mounting frame (23) is equipped with a second indicator light (233), and the two sides of the inner side of the mounting frame (23) are equipped with limit slides (232).

3. A high-voltage connector with a temperature monitoring module according to claim 1, characterized in that: The temperature detection structure (3) includes a fixing plate (31), a battery mounting slot (33) is provided on the left side of the top of the fixing plate (31), a replaceable battery (34) is installed inside the battery mounting slot (33), and a sealing slot (32) is provided on the left side of the top of the fixing plate (31).

4. A high-voltage connector with a temperature monitoring module according to claim 3, characterized in that: A sealing cover (35) is inserted into the inner side of the sealing groove (32), and fastening plates (351) are installed on the left and right sides of the sealing cover (35). Bolts (352) are threaded into the inner side of the fastening plates (351).

5. A high-voltage connector with a temperature monitoring module according to claim 4, characterized in that: One end of the replaceable battery (34) is equipped with a conductive wire (341), and one end of the conductive wire (341) is equipped with a daily detection module (36). A daily signal transmission line (361) is installed on the outer wall of the left side of the daily detection module (36), and one end of the top of the daily signal transmission line (361) is installed at the bottom of the No. 1 indicator light (231).

6. A high-voltage connector with a temperature monitoring module according to claim 5, characterized in that: A re-inspection module (37) is installed at one end of the conductive wire (341), and a re-inspection signal transmission line (371) is installed on the outer wall of the right side of the re-inspection module (37). One end of the top of the re-inspection signal transmission line (371) is installed at the bottom of the second indicator light (233).

7. A high-voltage connector with a temperature monitoring module according to claim 6, characterized in that: The bottom of the fixed plate (31) is provided with a storage slot (311). The daily detection module (36) is equipped with a daily battery mounting plate (362) on the left side of the bottom. The daily current transmission line (363) is installed on the inner side of the daily battery mounting plate (362). The re-inspection detection module (37) is equipped with a re-inspection battery mounting plate (372) on the right side of the bottom. The re-inspection battery mounting plate (372) is equipped with a re-inspection current transmission line (373) on the inner side. The inner cavity of the docking groove (24) is equipped with a buffer ring (244).

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