A modular activated carbon adsorption device
By adopting a modular design and an automatic cleaning system, the problems of impurity accumulation and desorption difficulties in activated carbon adsorption devices have been solved, achieving high air intake and filtration efficiency, and extending the service life of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG DAYE NEW MATERIAL CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-06-30
Smart Images

Figure CN224422374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste gas treatment technology, specifically a modular activated carbon adsorption device. Background Technology
[0002] Recovering organic solvents from industrial waste gas can reduce environmental pollution. Activated carbon has a good specific surface area and strong adsorption capacity, so it is often used as an adsorption medium in circulating purification systems to adsorb toxic and polluting substances in waste gas and wastewater.
[0003] Chinese patent application number 202221130949.X discloses an activated carbon adsorption device, including a pipe fitting and at least one set of activated carbon components. The pipe fitting has connection ports at both ends for connecting to a fan duct or external duct. The pipe fitting has an insertion groove that extends from the outside of the pipe fitting to its interior. The activated carbon component includes a frame corresponding to the insertion groove and activated carbon disposed within the frame. The frame can be inserted into the pipe fitting along the insertion groove, and a sealing structure is provided between the insertion groove and the frame. The frame of the activated carbon component includes a metal border and a grid. The activated carbon is made of activated carbon fiber board, pressed tightly within the frame by the grid. A conical cylinder is formed by welding a conical tube to a flange. A housing is formed by welding or finishing multiple metal plates. The pipe fitting is a round tube with notches corresponding to the housing and frame. The housing is welded to these notches. The entire activated carbon adsorption device has a simple structure, is easy to manufacture, and has low cost.
[0004] After a period of use, the surface of the activated carbon adsorption device becomes contaminated with a lot of impurities, which affects the amount of waste gas that can be introduced. The surface needs to be cleaned frequently, which is quite tedious. Moreover, once the activated carbon is saturated, the activated carbon adsorption device cannot desorb it and needs to be replaced directly, which reduces the applicability of the activated carbon adsorption device. Therefore, we propose a modular activated carbon adsorption device. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a modular activated carbon adsorption device, which solves the problems mentioned in the background section.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a modular activated carbon adsorption device, comprising a filter cylinder, wherein two corresponding filter screens are fixedly connected inside the filter cylinder, a rotating roller is rotatably connected to one side of one of the filter screens, and multiple cleaning brushes are fixedly connected to the outside of the rotating roller, activated carbon particles are filled inside the filter cylinder and between the two filter screens, a steam valve is fixedly connected to the top of the filter cylinder, and an installation column is fixedly connected inside the filter cylinder, wherein a first rotating groove is formed inside the installation column, a first rotating shaft is rotatably connected inside the first rotating groove, a first bevel gear is fixedly connected to the outside of the first rotating shaft and inside the first rotating groove, a second rotating shaft is rotatably connected inside the first rotating groove, and a second bevel gear is fixedly connected to the outside of the second rotating shaft and inside the first rotating groove, the second bevel gear meshing with the first bevel gear, and one end of the first rotating shaft passing through the filter screen and fixedly connected to the rotating roller.
[0007] Preferably, a mounting block is fixedly connected to one side of the filter cylinder. A second rotating groove is formed inside the mounting block. A third rotating shaft is rotatably connected inside the second rotating groove. A third bevel gear is fixedly connected to the outside of the third rotating shaft and inside the second rotating groove. A fourth rotating shaft is rotatably connected inside the second rotating groove. A fourth bevel gear is fixedly connected to the outside of the fourth rotating shaft and inside the second rotating groove. The fourth bevel gear meshes with the third bevel gear. One end of the second rotating shaft extends into the inside of the second rotating groove and is fixedly connected to the third rotating shaft. Through the mutual cooperation of the third bevel gear, the third rotating shaft, the fourth rotating shaft, and the fourth bevel gear, the normal operation of the first rotating shaft, the first bevel gear, the second rotating shaft, and the second bevel gear can be ensured, thereby driving the rotating roller and the cleaning brush to rotate and clean the surface of the filter screen, thus ensuring the air intake of the filter screen and improving the applicability of the modular activated carbon adsorption device.
[0008] Preferably, a first servo motor is fixedly installed inside the mounting block, and the output end of the first servo motor is fixedly connected to the fourth rotating shaft. Through the cooperation between the first servo motor and the fourth rotating shaft, the normal operation of the transmission mechanism can be guaranteed.
[0009] Preferably, a feed valve pipe is fixedly connected inside the filter cylinder, and a discharge valve pipe is fixedly connected inside the filter cylinder. The activated carbon particles cooperate with the discharge valve pipe and the feed valve pipe to facilitate the loading and unloading of activated carbon particles.
[0010] Preferably, an electric air outlet valve is fixedly connected to one side of the filter cylinder, and an electric air inlet valve is fixedly connected to one side of the filter cylinder.
[0011] Preferably, the bottom of the filter cylinder is fixedly connected with multiple drain valves.
[0012] Preferably, the cleaning brush is in contact with the surface of the filter screen.
[0013] This invention provides a modular activated carbon adsorption device, which has the following advantages:
[0014] 1. This modular activated carbon adsorption device, through the cooperation of a rotating roller, a cleaning brush, a first rotating shaft, a first bevel gear, a second rotating shaft, a second bevel gear, a third bevel gear, a third rotating shaft, a fourth rotating shaft, a fourth bevel gear, and a first servo motor, can clean the surface of the filter screen, thereby ensuring the air intake of the filter screen. The first servo motor drives the fourth rotating shaft and the fourth bevel gear to rotate, then drives the third rotating shaft and the third bevel gear to rotate, then drives the second rotating shaft and the second bevel gear to rotate, then drives the first rotating shaft and the first bevel gear to rotate, and finally drives the rotating roller and the cleaning brush to rotate, thereby cleaning the surface of the filter screen.
[0015] 2. This modular activated carbon adsorption device, through a steam valve, allows the electric air inlet valve to be closed after the activated carbon particles are saturated, injecting water vapor into the filter cylinder to heat and humidify the activated carbon particles and filter screen, thereby desorbing them. Then, the dirt is discharged through multiple drain valves, thus ensuring the filtration efficiency of the filter screen and activated carbon particles and improving the applicability of this modular activated carbon adsorption device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the mounting column of this utility model;
[0018] Figure 3 This utility model Figure 2 Enlarged view of point A in the image.
[0019] In the diagram: 1. Filter cylinder; 2. Electric exhaust valve; 3. Electric intake valve; 4. Drain valve; 5. Steam valve; 6. Discharge valve pipe; 7. Feed valve pipe; 8. Filter screen; 9. Rotating roller; 10. Cleaning brush; 11. Mounting column; 12. First rotating groove; 13. First rotating shaft; 14. First bevel gear; 15. Second rotating shaft; 16. Second bevel gear; 17. Mounting block; 18. Second rotating groove; 19. Third bevel gear; 20. Third rotating shaft; 21. Fourth rotating shaft; 22. Fourth bevel gear; 23. First servo motor; 24. Activated carbon granules. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Please see Figures 1 to 3 This utility model provides a technical solution: a modular activated carbon adsorption device, including a filter cylinder 1. Two corresponding filter screens 8 are fixedly connected inside the filter cylinder 1. A rotating roller 9 is rotatably connected to one side of one of the filter screens 8. Multiple cleaning brushes 10 are fixedly connected to the outside of the rotating roller 9. Activated carbon particles 24 are filled inside the filter cylinder 1 and between the two filter screens 8. A steam valve 5 is fixedly connected to the top of the filter cylinder 1. An installation column 11 is fixedly connected inside the filter cylinder 1. A first rotating groove 12 is opened inside the installation column 11. A first rotating shaft 13 is rotatably connected inside the first rotating groove 12. A first bevel gear 14 is fixedly connected to the outside of the first rotating shaft 13 and inside the first rotating groove 12. A second rotating shaft 15 is rotatably connected to the inside of the first rotating groove 12. A second bevel gear 16 is fixedly connected to the outside of the second rotating shaft 15 and inside the first rotating groove 12. The second bevel gear 16 meshes with the first bevel gear 14. One end of the first rotating shaft 13 passes through the filter screen 8 and is fixedly connected to the rotating roller 9.
[0022] A mounting block 17 is fixedly connected to one side of the filter cylinder 1. A second rotating groove 18 is opened inside the mounting block 17. A third rotating shaft 20 is rotatably connected inside the second rotating groove 18. A third bevel gear 19 is fixedly connected to the outside of the third rotating shaft 20 and inside the second rotating groove 18. A fourth rotating shaft 21 is rotatably connected to the inside of the second rotating groove 18. A fourth bevel gear 22 is fixedly connected to the outside of the fourth rotating shaft 21 and inside the second rotating groove 18. The fourth bevel gear 22 meshes with the third bevel gear 19. One end of the second rotating shaft 15 extends into the inside of the second rotating groove 18 and is fixedly connected to the third rotating shaft 20. Through the mutual cooperation of the third bevel gear 19, the third rotating shaft 20, the fourth rotating shaft 21 and the fourth bevel gear 22, the first rotating shaft 13, the first bevel gear 14, the second rotating shaft 15 and the second bevel gear 16 can be ensured to operate normally, thereby driving the rotating roller 9 and the cleaning brush 10 to rotate and clean the surface of the filter screen 8, thereby ensuring the air intake of the filter screen 8 and improving the applicability of the modular activated carbon adsorption device.
[0023] The first servo motor 23 is fixedly installed inside the mounting block 17. The output end of the first servo motor 23 is fixedly connected to the fourth rotating shaft 21. Through the cooperation of the first servo motor 23 and the fourth rotating shaft 21, the normal operation of the transmission mechanism can be guaranteed. When in use, the first servo motor 23 is started, which drives the fourth rotating shaft 21 to rotate, then drives the fourth bevel gear 22 to rotate, then drives the third bevel gear 19 to rotate, then drives the third rotating shaft 20 to rotate, then drives the second rotating shaft 15 to rotate, then drives the second bevel gear 16 to rotate, then drives the first bevel gear 14 to rotate, then drives the first rotating shaft 13 to rotate, then drives the rotating roller 9 to rotate, and then drives the cleaning brush 10 to rotate, thereby cleaning the surface of the filter screen 8.
[0024] Inside the filter cylinder 1, a feed valve pipe 7 is fixedly connected, and inside the filter cylinder 1, a discharge valve pipe 6 is fixedly connected. The activated carbon particles 24 cooperate with the discharge valve pipe 6 and the feed valve pipe 7. The cooperation between the activated carbon particles 24 and the discharge valve pipe 6 and the feed valve pipe 7 facilitates the loading and unloading of the activated carbon particles 24.
[0025] An electric air outlet valve 2 is fixedly connected to one side of the filter cylinder 1, an electric air inlet valve 3 is fixedly connected to one side of the filter cylinder 1, and multiple drain valves 4 are fixedly connected to the bottom of the filter cylinder 1. The cleaning brush 10 is in contact with the surface of the filter screen 8.
[0026] In summary, when using this modular activated carbon adsorption device, the operator opens the electric air inlet valve 3 to introduce waste gas into the filter cylinder 1. Larger impurities are then filtered through the filter screen 8, and organic solvents in the waste gas are adsorbed by the activated carbon particles 24. Simultaneously, the first servo motor 23 is activated, driving the fourth rotating shaft 21 to rotate, which in turn drives the fourth bevel gear 22, the third bevel gear 19, the third rotating shaft 20, the second rotating shaft 15, the second bevel gear 16, the first bevel gear 14, the first rotating shaft 13, the rotating roller 9, and the cleaning brush 10 to clean the surface of the filter screen 8. After the activated carbon particles 24 are saturated, the electric air inlet valve 3 is closed, and the steam valve 5 is opened to inject steam into the filter cylinder 1, heating and humidifying the activated carbon particles 24 and the filter screen 8, thus desorbing them. The waste is then discharged through multiple drain valves 4, ensuring the filtration efficiency of the filter screen 8 and the activated carbon particles 24.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A modular activated carbon adsorption device, comprising a filter cylinder (1), characterized in that: The filter cylinder (1) has two corresponding filter screens (8) fixedly connected inside. One of the filter screens (8) is rotatably connected to a rotating roller (9) on one side. Multiple cleaning brushes (10) are fixedly connected to the outside of the rotating roller (9). Activated carbon particles (24) are filled inside the filter cylinder (1) and between the two filter screens (8). A steam valve (5) is fixedly connected to the top of the filter cylinder (1). An installation column (11) is fixedly connected inside the filter cylinder (1). A first rotating groove (12) is opened inside the installation column (11). A first rotating shaft (13) is rotatably connected inside the groove (12). A first bevel gear (14) is fixedly connected to the outside of the first rotating shaft (13) and inside the first rotating groove (12). A second rotating shaft (15) is rotatably connected inside the first rotating groove (12). A second bevel gear (16) is fixedly connected to the outside of the second rotating shaft (15) and inside the first rotating groove (12). The second bevel gear (16) meshes with the first bevel gear (14). One end of the first rotating shaft (13) is connected to a filter screen (8) and a rotating roller (9).
2. The modular activated carbon adsorption device according to claim 1, characterized in that: A mounting block (17) is fixedly connected to one side of the filter cylinder (1). A second rotating groove (18) is provided inside the mounting block (17). A third rotating shaft (20) is rotatably connected inside the second rotating groove (18). A third bevel gear (19) is fixedly connected to the outside of the third rotating shaft (20) and inside the second rotating groove (18). A fourth rotating shaft (21) is rotatably connected to the inside of the second rotating groove (18). A fourth bevel gear (22) is fixedly connected to the outside of the fourth rotating shaft (21) and inside the second rotating groove (18). The fourth bevel gear (22) meshes with the third bevel gear (19). One end of the second rotating shaft (15) extends into the inside of the second rotating groove (18) and is fixedly connected to the third rotating shaft (20).
3. The modular activated carbon adsorption device according to claim 2, characterized in that: The first servo motor (23) is fixedly installed inside the mounting block (17), and the output end of the first servo motor (23) is fixedly connected to the fourth rotating shaft (21).
4. The modular activated carbon adsorption device according to claim 1, characterized in that: The filter cylinder (1) is located inside and is fixedly connected to the feed valve pipe (7). The filter cylinder (1) is fixedly connected to the discharge valve pipe (6). The activated carbon particles (24) cooperate with the discharge valve pipe (6) and the feed valve pipe (7).
5. The modular activated carbon adsorption device according to claim 1, characterized in that: An electric air outlet valve (2) is fixedly connected to one side of the filter cylinder (1), and an electric air inlet valve (3) is fixedly connected to one side of the filter cylinder (1).
6. The modular activated carbon adsorption device according to claim 1, characterized in that: The bottom of the filter cylinder (1) is fixedly connected to multiple drain valves (4).
7. The modular activated carbon adsorption device according to claim 1, characterized in that: The cleaning brush (10) is attached to the surface of the filter (8).