A high-adhesion ceramic bowl gold rim coating device

Abstract

This utility model discloses a high-adhesion ceramic bowl gold rim coating device, including a worktable. A drive shaft is mounted on the bottom of the worktable via bearings, and a turntable is fixed to the top of the drive shaft. A base is welded to the bottom surface of the worktable, and a servo motor is bolted to the right side wall of the base. Beneficial effects: The device features a cooperating paint guide head and brush head. Since the brush head extends to the inner side of the connecting frame of the paint guide head, it can continuously obtain gold paint from the paint guide head during gold rim coating of the ceramic bowl. This allows for simultaneous coating and paint addition without frequent pauses for replenishment, greatly improving coating efficiency. Furthermore, the position of the coating rod within the sleeve can be adjusted by rotating a rotary knob, thereby precisely controlling the position and angle of the brush head to meet the process requirements of different sized ceramic bowls for coating position and thickness, ensuring product quality stability.

Description

Technical Field

[0001] This utility model relates to the field of ceramic bowl production technology, specifically to a high-adhesion ceramic bowl gold rim coating device. Background Technology

[0002] Currently, in the ceramic bowl manufacturing industry, gold rims are often applied to the edges of bowls to enhance their aesthetics and added value.

[0003] Traditional ceramic bowl gold rim coating devices typically have a fixed coating structure, making it difficult to flexibly adjust the position of the coating structure according to actual production needs. This results in an inability to accurately control the coating position and thickness when facing different gold rim coating process requirements, seriously affecting product quality and production efficiency. In addition, most existing ceramic bowl gold rim coating devices use a single-specification fixed clamp when positioning the bowls, which cannot adapt to ceramic bowls of different diameters, heights, and shapes.

[0004] Therefore, there is an urgent need to develop a gold rim coating device with an adjustable coating structure that can effectively position ceramic bowls of different sizes to solve the above-mentioned technical problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides a high-adhesion ceramic bowl gold rim coating device, which has the advantages of adjustable coating structure position and effective positioning for ceramic bowls of different sizes, thereby solving the problems mentioned in the background technology.

[0007] (II) Technical Solution

[0008] To achieve the advantages of adjustable coating structure and effective positioning for ceramic bowls of different sizes, the specific technical solution adopted by this utility model is as follows: A high-adhesion ceramic bowl gold edge coating device includes a worktable, a drive shaft mounted on the bottom of the worktable via bearings, and a turntable fixed to the top of the drive shaft. A base is welded to the bottom surface of the worktable, and a servo motor is fixed to the right side wall of the base via bolts. A drive belt connected to the drive shaft is provided at the output end of the servo motor. A positioning mold is detachably installed on the top surface of the turntable. A paint bucket is fixed to the inner wall of the worktable via bolts, and a flexible tube is connected to the bottom of the paint bucket. A paint guide head is installed at the bottom of the flexible tube, and a connecting frame is integrally formed at the open end of the paint guide head. A sleeve is welded to the left side wall of the worktable, and a coating rod is inserted and installed inside the sleeve. A plum blossom knob that abuts against the coating rod is threaded on the surface of the sleeve. A brush head is fixedly installed at one end of the coating rod, and the brush head extends to the inner side of the connecting frame of the paint guide head.

[0009] Furthermore, a square column is welded to the center of the top surface of the turntable, and a square groove connected to the square column is welded to the bottom of the positioning mold. Several ramp blocks are integrally arranged around the lower surface of the positioning mold, and positioning rubber rings are embedded between the ramp blocks and the positioning mold. Screws connected to the turntable are interlaced on the surface of each ramp block.

[0010] Furthermore, the positioning mold is a frustum-shaped structure, and an annular groove is provided on the lower surface of the positioning mold corresponding to the positioning rubber ring.

[0011] Furthermore, the paint bucket has a mounting base welded to its side wall, and screw holes are provided at all four corners of the mounting base. The top surface of the paint bucket has an opening, and a manual valve is installed on the surface of the flexible hose of the paint bucket.

[0012] Furthermore, the connecting frame has a rectangular opening, and the size of the rectangular opening matches the size of the brush head.

[0013] Furthermore, the end of the brush head away from the applicator is provided with an inclined surface, and the slope of the inclined surface is adapted to the slope of the edge of the ceramic bowl.

[0014] Furthermore, two guide strips are welded to the surface of the applicator rod, and two guide grooves are formed on the inner wall of the sleeve corresponding to the guide strips.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a high-adhesion ceramic bowl gold rim coating device, which has the following beneficial effects:

[0017] (1) This utility model is equipped with a paint guide head and a brush head that cooperate with each other. Since the brush head can extend to the inner side of the connecting frame of the paint guide head, the brush head can continuously obtain gold paint from the paint guide head when applying gold edge to ceramic bowls. This allows for the addition of paint while applying the paint, eliminating the need to frequently pause the operation to replenish the paint and greatly improving the application efficiency. At the same time, the position of the application rod in the sleeve can be adjusted by rotating the plum blossom knob, thereby precisely controlling the position and angle of the brush head to meet the process requirements of different specifications of ceramic bowls for the application position and thickness, and ensuring the stability of product quality.

[0018] (2) This utility model has a positioning mold that can be detachably installed on the top surface of the turntable. The mold can be replaced according to the specifications of the ceramic bowls, which solves the problem that a single clamp is difficult to adapt to different bowls. The square groove at the bottom of the positioning mold is connected to the square column on the top surface of the turntable to achieve initial positioning. With the help of screws, the positioning is accurate and stable. The ceramic bowls can be upside down on the positioning mold. The inclined blocks and positioning rubber rings are used to fit tightly against the inner wall of the bowls, which makes it convenient and quick to complete the positioning work of ceramic bowls of different specifications and improves production efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of a high-adhesion ceramic bowl gold rim coating device according to an embodiment of the present utility model;

[0021] Figure 2 This is a structural diagram of the turntable and positioning mold;

[0022] Figure 3 yes Figure 1 Enlarged view of the A structure;

[0023] Figure 4 Yes, this is a 3D diagram showing the connection between the paint guide head and the applicator.

[0024] In the picture:

[0025] 1. Workbench; 2. Base; 3. Drive shaft; 4. Servo motor; 5. Drive belt; 6. Turntable; 7. Positioning mold; 8. Paint bucket; 9. Hose; 10. Paint guide head; 11. Sleeve; 12. Application rod; 13. Plum blossom knob; 14. Square groove; 15. Square column; 16. Ramp block; 17. Screw; 18. Positioning rubber ring; 19. Guide strip; 20. Brush head; 21. Connecting frame. Detailed Implementation

[0026] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0027] According to an embodiment of the present invention, a high-adhesion ceramic bowl gold rim coating device is provided.

[0028] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a high-adhesion ceramic bowl gold rim coating device according to an embodiment of the present invention includes a workbench 1. A drive shaft 3 is mounted on the bottom of the workbench 1 via bearings, and a turntable 6 is fixed to the top of the drive shaft 3. A base 2 is welded to the bottom surface of the workbench 1, and a servo motor 4 is bolted to the right side wall of the base 2. A drive belt 5, wound and connected to the drive shaft 3, is provided at the output end of the servo motor 4. A positioning mold 7 is detachably mounted on the top surface of the turntable 6. A paint bucket 8 is bolted to the inner wall of the workbench 1, and the paint bucket 8... A flexible hose 9 is connected to the bottom of the workbench 1. A paint guide head 10 is installed at the bottom of the flexible hose 9, and a connecting frame 21 is integrally formed at the open end of the paint guide head 10. A sleeve 11 is welded to the left side wall of the workbench 1, and an applicator rod 12 is inserted and installed inside the sleeve 11. A plum blossom knob 13 that abuts against the applicator rod 12 is threaded on the surface of the sleeve 11. A brush head 20 is fixedly installed at one end of the applicator rod 12, and the brush head 20 extends to the inside of the connecting frame 21 of the paint guide head 10. The base 2 provides stable support for the entire device, ensuring the stability of the device during operation. A servo motor 4 is fixed to the right side wall of the base 2 by bolts. A transmission belt 5 is provided at the output end of the servo motor 4 and wound around the transmission shaft 3. The servo motor 4 serves as a power source, transmitting power to the transmission shaft 3 through the transmission belt 5, driving the transmission shaft 3 to rotate. A turntable 6 is fixed to the top of the transmission shaft 3, thus enabling the turntable 6 to rotate stably, providing the basic conditions for rotating and applying paint to ceramic bowls. This transmission structure is compact and has stable power transmission, which can meet the requirements of different sizes of ceramic bowls for speed and stability during the coating process. The servo motor 4 is controlled by manual start and stop switches. The wiring diagram of the power components and the power supply are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0029] Please refer to Figure 1 and Figure 2A square pillar 15 is welded to the center of the top surface of the turntable 6. A square groove 14 connected to the square pillar 15 is welded to the bottom of the positioning mold 7. Several ramp blocks 16 are integrally arranged around the lower surface of the positioning mold 7, and positioning rubber rings 18 are embedded between the ramp blocks 16 and the positioning mold 7. Screws 17 connected to the turntable 6 are inserted and installed on the surface of each ramp block 16. The cooperation of the square pillar 15 and the square groove 14 enables the positioning mold 7 to be quickly and accurately positioned initially, preventing the positioning mold 7 from shifting on the turntable 6. Several ramp blocks 16 are integrally arranged around the lower surface of the positioning mold 7, and positioning rubber rings 18 are embedded between the ramp blocks 16 and the positioning mold 7. The positioning rubber rings 18 have good elasticity and can fit tightly with ceramic bowls with different inner wall shapes, increasing friction. Furthermore, each ramp block 16 has screws 17 interspersed on its surface, which are connected to the turntable 6. By tightening the screws 17, the positioning mold 7 can be further fixed, ensuring that the positioning mold 7 is stable and does not wobble on the turntable 6. The positioning mold 7 has a frustum-shaped structure, and the lower surface of the positioning mold 7 has an annular groove corresponding to the positioning rubber ring 18. The frustum-shaped structure makes it easy for ceramic bowls to be inverted on the positioning mold 7, and the annular groove can better fix the positioning rubber ring 18, making it less likely to shift during the positioning process. This allows for convenient and quick completion of the precise positioning of ceramic bowls of different sizes. By rotating the plum blossom knob 13, the position of the applicator 12 in the sleeve 11 can be adjusted, thereby precisely controlling the position and angle of the brush head 20 to meet the process requirements of different sizes of ceramic bowls for the application position and thickness.

[0030] Please refer to Figure 1 and Figure 2 The positioning mold 7 has a frustum-shaped structure, and the lower surface of the positioning mold 7 has an annular groove corresponding to the positioning rubber ring 18. The frustum-shaped structure makes it easy for ceramic bowls to be inverted on the positioning mold 7, and the annular groove can better fix the positioning rubber ring 18, making it less likely to shift during the positioning process, thus making it convenient and quick to complete the precise positioning of ceramic bowls of different sizes.

[0031] Please refer to Figure 1The paint bucket 8 has a mounting base welded to its side wall, with screw holes at each of the four corners. The top of the paint bucket 8 has an opening, and a manual valve is installed on the surface of the flexible hose 9. The paint bucket 8 can be securely mounted on the workbench 1 by bolts passing through the screw holes. The opening on the top of the paint bucket 8 facilitates the addition of gold paint and other coating materials. The bottom of the paint bucket 8 is connected to the flexible hose 9, and a paint guide head 10 is installed at the bottom of the hose 9. Under gravity or pressure, the gold paint in the paint bucket 8 is transported through the hose 9 to the paint guide head 10. A manual valve is installed on the surface of the hose 9, which controls the flow rate of the gold paint. When paint is not needed, closing the manual valve prevents leakage and waste. When coating is required, opening the manual valve allows the gold paint to flow smoothly, providing a stable supply of paint for the gold rim coating of ceramic bowls.

[0032] Please refer to Figure 3 and Figure 4 The connecting frame 21 has a rectangular opening, and the size of the rectangular opening matches the size of the brush head 20. The brush head 20 extends to the inside of the connecting frame 21 of the paint guide head 10, so that when applying gold rim to ceramic bowls, the brush head 20 can continuously obtain gold paint from the paint guide head 10, realizing the addition of paint while applying, without the need to frequently stop the operation to replenish paint, which greatly improves the application efficiency and application quality.

[0033] Please refer to Figure 1 and Figure 3 The brush head 20 has an inclined surface at the end away from the applicator 12, and the slope of the inclined surface is adapted to the slope of the edge of the ceramic bowl. This design allows the brush head 20 to better fit the edge of the ceramic bowl and apply gold paint evenly.

[0034] Please refer to Figure 3 and Figure 4 The surface of the applicator rod 12 is welded with two guide strips 19, and the inner wall of the sleeve 11 is provided with two guide grooves corresponding to the guide strips 19. The cooperation between the guide strips 19 and the guide grooves ensures that the applicator rod 12 can only move axially within the sleeve 11, avoiding circumferential displacement during movement and ensuring the accuracy of the applicator position.

[0035] Working principle: First, select a suitable positioning mold 7 according to the specifications of the ceramic bowl. Align the square groove 14 at the bottom of the positioning mold 7 with the square post 15 on the top surface of the turntable 6 to achieve initial positioning. Then, fix the positioning mold 7 on the turntable 6 with screws 17. Next, place the ceramic bowl upside down on the positioning mold 7, and use the ramp block 16 and positioning rubber ring 18 to contact the inner wall of the bowl to complete the bowl positioning. Start the servo motor 4. The output end of the servo motor 4 drives the drive shaft 3 to rotate through the transmission belt 5, which in turn makes the turntable 6 rotate, causing the positioning mold 7 and the ceramic bowl to rotate synchronously. Open the manual valve of the hose 9 on the paint bucket 8. The gold paint flows out from the paint guide head 10 through the hose 9 and flows into the connecting frame 21. To adjust the position of the application rod 12 within the sleeve 11, rotate the plum blossom knob 13 according to the desired coating application on the ceramic bowl. This ensures the brush head 20 contacts the edge of the bowl, with its inclined surface matching the slope of the bowl's edge. As the bowl rotates, the brush head 20 continuously picks up gold paint from the inner side of the connecting frame 21 of the paint guide head 10 and evenly applies it to the edge of the bowl, completing the gold edging application. If adjustments to the application position and angle are needed during the application process, the plum blossom knob 13 can be adjusted again, making operation flexible and convenient.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high adhesion ceramic bowl gold banding applicator comprising a worktable (1), characterized in that, The bottom of the workbench (1) is fitted with a drive shaft (3) via bearings, and a turntable (6) is fixed to the top of the drive shaft (3). A base (2) is welded to the bottom surface of the workbench (1), and a servo motor (4) is fixed to the right side wall of the base (2) via bolts. A drive belt (5) is provided at the output end of the servo motor (4) and wound around the drive shaft (3). A positioning mold (7) is detachably installed on the top surface of the turntable (6). A paint bucket (8) is fixed to the inner wall of the workbench (1) via bolts, and the bottom of the paint bucket (8) is connected to a... A flexible tube (9) is provided with a paint guide head (10) installed at the bottom of the flexible tube (9), and a connecting frame (21) is integrally formed at the open end of the paint guide head (10). A sleeve (11) is welded to the left side wall of the workbench (1), and an applicator (12) is inserted and installed inside the sleeve (11). A plum blossom knob (13) that abuts against the applicator (12) is threaded on the surface of the sleeve (11). A brush head (20) is fixedly installed at one end of the applicator (12), and the brush head (20) extends to the inside of the connecting frame (21) of the paint guide head (10).

2. A high adhesion ceramic bowl utensil gold banding applicator as claimed in claim 1, wherein, A square column (15) is welded to the center of the top surface of the turntable (6). A square groove (14) connected to the square column (15) is welded to the bottom of the positioning mold (7). Several ramp blocks (16) are integrally arranged around the lower surface of the positioning mold (7). A positioning rubber ring (18) is embedded between the ramp blocks (16) and the positioning mold (7). A screw (17) connected to the turntable (6) is inserted and installed on the surface of each ramp block (16).

3. A high adhesion ceramic bowl utensil gold banding applicator as defined in claim 1, wherein, The positioning mold (7) is a frustum-shaped structure, and the lower surface of the positioning mold (7) is provided with an annular groove corresponding to the positioning rubber ring (18).

4. A high adhesion ceramic bowl utensil gold banding applicator as defined in claim 1, wherein, The paint bucket (8) has a mounting base welded to its side wall, and screw holes are provided at the four corners of the mounting base. The top surface of the paint bucket (8) has an opening, and a manual valve is installed on the surface of the hose (9) of the paint bucket (8).

5. A high adhesion ceramic bowl utensil gold banding applicator as defined in claim 1, wherein, The connecting frame (21) has a rectangular opening, and the size of the rectangular opening matches the size of the brush head (20).

6. The high-adhesion ceramic bowl gold rim coating device according to claim 1, characterized in that, The brush head (20) has an inclined surface at the end away from the applicator (12), and the slope of the inclined surface is adapted to the slope of the edge of the ceramic bowl.

7. A high adhesion ceramic bowl utensil gold banding applicator device according to claim 1, wherein, The surface of the applicator (12) is welded with two guide strips (19), and the inner wall of the sleeve (11) has two guide grooves corresponding to the guide strips (19).

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