A 5G steel welding device with a magnetic non-destructive clamping structure

Abstract

This utility model relates to the field of 5G steel processing technology, specifically disclosing a 5G steel welding device with a magnetic non-destructive clamping structure. The device includes a base, which is a hollow cylindrical structure with an open upper surface. A cylindrical groove is provided on the lower surface of the base. A column is fixedly mounted on the upper surface of the base via a bracket, with the column aligned with the center of the base. A top plate, which is a ring structure, is fitted onto the outer surface of the column, and a mounting groove is provided through the surface of the top plate. This 5G steel welding device with a magnetic non-destructive clamping structure features a worktable that supports the steel to be welded. A perforated support plate is provided on the surface of the worktable, and an electromagnet is placed below it. When energized, the electromagnet generates magnetic force, which attracts the steel through the elongated through-holes on the surface of the support plate. This avoids the deformation and surface scratches that may occur with traditional mechanical clamps, ensuring the integrity of the raw material.

Description

Technical Field

[0001] This utility model relates to the field of 5G steel processing technology, specifically a 5G steel welding device with a magnetic non-destructive clamping structure. Background Technology

[0002] 5G steel, also known as cicada wing steel, is ultra-thin, with a thickness of only two hairs' diameter, and the thinnest being only 0.07 millimeters. It is mainly used in 5G base station signal receivers, signal transmission filters, integrated circuit boards, etc. In the field of 5G equipment manufacturing, steel welding is one of the key processes, with extremely high requirements for welding precision, steel integrity, and work efficiency.

[0003] Traditional welding equipment often uses mechanical clamps to hold steel and fix the raw material by hard extrusion. This can easily cause scratches and deformation on the surface of 5G steel, and even affect the stability of the internal structure, thus affecting the product quality of 5G steel. Utility Model Content

[0004] The purpose of this invention is to provide a 5G steel welding device with a magnetic non-destructive clamping structure. This device uses the magnetic force generated by energizing an electromagnet to attract and clamp the 5G steel, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a 5G steel welding device with a magnetic non-destructive clamping structure, comprising a base, the base being a hollow cylindrical structure with an open upper surface, a cylindrical groove on the lower surface of the base, a column fixedly mounted on the upper surface of the base by a bracket, the column being aligned with the center of the base, a top plate fitted onto the outer surface of the column, the top plate being a ring structure, an installation groove penetrating the surface of the top plate, a laser welding head being slidably mounted on the inner wall of the installation groove via a track, two laser welding heads being symmetrically arranged, a support structure being provided on the upper surface of the base, the support structure realizing the support and feeding process of the raw material through a worktable, the support structure including a worktable, the worktable being a ring-shaped plate structure.

[0006] Preferably, the outer surface of the workbench is rotatably mounted on the open upper surface of the base, the inner surface of the workbench is fitted onto the outer surface of the column, and four square grooves are equidistantly arranged in a ring on the upper surface of the workbench. A support plate is fixedly installed on the inner wall of the square grooves on the surface of the workbench.

[0007] Using the above technical solution, the steel can be supported by the support plate.

[0008] Preferably, the surface of the support plate is provided with an elongated through hole, the lower surface of the support plate is in contact with the surface of the electromagnet, the electromagnet is fixedly installed inside the groove on the surface of the workbench, and each groove on the surface of the workbench is respectively provided with a support plate and an electromagnet.

[0009] Using the above technical solution, the magnetic force generated by the electromagnet can be used to adsorb and fix the steel.

[0010] Preferably, the lower surface of the workbench is fixedly connected to the output end of the motor via a cylindrical connector, and the motor is fixedly installed in a groove on the lower surface of the base.

[0011] Using the above technical solution, the rotation process of the worktable can be realized by a motor.

[0012] Preferably, the column is hollow inside, and a height adjustment structure is provided inside the column. The height adjustment structure realizes the height adjustment process of the top plate through an electric push rod and a connecting rod.

[0013] By adopting the above technical solution, the height of the top plate can be adjusted through the height adjustment structure.

[0014] Preferably, the height adjustment structure includes an electric push rod, which is fixedly installed inside the column. The output end of the electric push rod is fixedly connected to a connecting rod, and the other end of the connecting rod is fixedly connected to the inner surface of the top plate. Six connecting rods are arranged in a ring, and the surfaces of the six connecting rods respectively penetrate the surface of the column. The surface of the column is provided with a long strip groove to accommodate the connecting rods.

[0015] By adopting the above technical solution, the height of the top plate can be adjusted by driving the connecting rod with an electric push rod.

[0016] Preferably, a positioning rod is fixedly installed on the lower surface of the top plate. The positioning rod is a telescopic rod structure. The lower end of the positioning rod is aligned with the positioning hole, which is located on the upper surface of the workbench. The positioning rod is symmetrically arranged on both sides of the mounting groove.

[0017] By adopting the above technical solution, the positioning of the laser welding head can be prevented from shifting through the positioning rod and positioning hole.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the 5G steel welding device equipped with a magnetic non-destructive clamping structure:

[0019] 1. This device is equipped with a workbench to support the welded steel. The workbench surface is equipped with a perforated support plate, and an electromagnet is placed below it. When the electromagnet is energized, it generates magnetic force, which attracts the steel through the long strip-shaped through holes on the surface of the support plate. This avoids the steel deformation and surface scratches that may be caused by traditional mechanical clamps, and ensures the integrity of the raw materials.

[0020] 2. The worktable in this device is circular, with four square grooves evenly spaced on the upper surface. Each groove contains a support plate and an electromagnet, forming four independent workstations. The worktable can be rotated by a motor to achieve workstation switching. With the help of two laser welding heads symmetrically arranged on the top plate, welding operations can be performed on steel at different workstations at the same time, reducing the waiting time for loading and unloading materials and improving work efficiency.

[0021] 3. In this device, an electric push rod is installed inside the column to drive the top plate to rise and fall. The height of the laser welding head can be adjusted according to the thickness of the steel to adapt to the welding requirements of different specifications of raw materials. At the same time, the telescopic rod-type positioning rod on the lower surface of the top plate is aligned with the positioning hole on the worktable, which can fix the position of the worktable during welding and avoid rotational deviation from affecting the welding accuracy. Attached Figure Description

[0022] Figure 1 This is a front view structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the laser welding head mounting structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the electric push rod installation structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the workbench installation structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the motor mounting structure of this utility model;

[0027] Figure 6 This is a schematic diagram of the electromagnet mounting structure of this utility model.

[0028] In the diagram: 1. Base; 2. Column; 3. Top plate; 4. Mounting slot; 5. Laser welding head; 6. Workbench; 7. Support plate; 8. Electromagnet; 9. Motor; 10. Electric push rod; 11. Connecting rod; 12. Positioning rod; 13. Positioning hole. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6 This utility model provides a technical solution: a 5G steel welding device with a magnetic non-destructive clamping structure, including a base 1, a column 2, a top plate 3, a mounting groove 4, a laser welding head 5, a worktable 6, a support plate 7, an electromagnet 8, a motor 9, an electric push rod 10, a connecting rod 11, a positioning rod 12, and a positioning hole 13.

[0031] The base 1 is a hollow cylindrical structure with an open upper surface. A cylindrical groove is provided on the lower surface of the base 1. A column 2 is fixedly mounted on the upper surface of the base 1 via a bracket. The column 2 is aligned with the center of the base 1. A top plate 3 is fitted onto the outer surface of the column 2. The top plate 3 is a ring structure, and a mounting groove 4 is provided through its surface. A laser welding head 5 is slidably mounted on the inner wall of the mounting groove 4 via a track. Two laser welding heads 5 are symmetrically arranged. A support structure is provided on the upper surface of the base 1. This support structure supports and feeds the raw materials via a worktable 6. The support structure includes the worktable 6, which is a ring-shaped plate structure. The surface is rotated and installed on the open upper surface of the base 1. The inner surface of the worktable 6 is fitted onto the outer surface of the column 2. The upper surface of the worktable 6 is provided with four square grooves at equal intervals in a ring. The inner wall of the square grooves on the surface of the worktable 6 is fixedly installed with a support plate 7. The surface of the support plate 7 is provided with a long strip-shaped through hole. The lower surface of the support plate 7 is in contact with the surface of the electromagnet 8. The electromagnet 8 is fixedly installed inside the groove on the surface of the worktable 6. Each groove on the surface of the worktable 6 is provided with a support plate 7 and an electromagnet 8 respectively. The lower surface of the worktable 6 is fixedly connected to the output end of the motor 9 through a cylindrical connector. The motor 9 is fixedly installed in the groove on the lower surface of the base 1.

[0032] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the 5G steel to be welded is placed on the support plate 7 in the square groove of the workbench 6. The electromagnet 8 in the groove is activated, and the electromagnet 8 generates magnetic force. The magnetic force acts on the steel through the elongated through-hole on the surface of the support plate 7, thereby firmly adsorbing the steel onto the support plate 7, achieving non-destructive clamping of the steel and avoiding the damage caused by traditional mechanical clamping. The motor 9 is started, and the motor 9 drives the workbench 6 to rotate through the cylindrical connector. When the work position with the steel is rotated to directly below the laser welding head 5, the motor 9 is stopped. According to the welding requirements, the positions of the two laser welding heads 5 in the mounting slot 4 on the track are adjusted so that they are aligned with the welding part of the steel. The laser welding heads 5 are started, and the two laser welding heads 5 can perform welding operations on the steel simultaneously or separately. After the steel is welded, the electromagnet 8 is turned off, the magnetic force disappears, and the welded steel is removed from the support plate 7, completing the welding operation.

[0033] The interior of column 2 is hollow, and a height adjustment structure is set inside column 2. The height adjustment structure realizes the height adjustment process of top plate 3 through electric push rod 10 and connecting rod 11. The height adjustment structure includes electric push rod 10, which is fixedly installed inside column 2. The output end of electric push rod 10 is fixedly connected to connecting rod 11, and the other end of connecting rod 11 is fixedly connected to the inner surface of top plate 3. There are 6 connecting rods 11 arranged in a ring, and the surfaces of the 6 connecting rods 11 respectively penetrate the surface of column 2. The surface of column 2 is provided with a long strip-shaped sliding groove to accommodate the connecting rods 11. A positioning rod 12 is fixedly installed on the lower surface of top plate 3. The positioning rod 12 is a telescopic rod structure. The lower end of positioning rod 12 is aligned with positioning hole 13. Positioning hole 13 is set on the upper surface of workbench 6. Positioning rod 12 is symmetrically arranged on both sides of mounting groove 4.

[0034] like Figure 2 and Figure 3 As shown, the welding height of the laser welding head 5 can be adjusted according to the thickness of the steel to be welded. The electric push rod 10 is activated, and the electric push rod 10 drives the connecting rod 11 to move up and down in the long strip groove on the surface of the column 2, thereby driving the top plate 3 to rise and fall along the outer surface of the column 2, adjusting the laser welding head 5 to a suitable welding height. At the same time, the lower end of the positioning rod 12 on the lower surface of the top plate 3 is inserted into the corresponding positioning hole 13 on the upper surface of the worktable 6 to achieve precise positioning of the worktable 6 and prevent the worktable 6 from shifting during the welding process.

[0035] Working principle: When using the 5G steel welding device with a magnetic non-destructive clamping structure, the steel to be welded is placed on the support plate 7 of the worktable 6. The electromagnet 8 in the corresponding groove is energized to generate magnetic force, which attracts the steel through the elongated through-hole of the support plate 7, achieving non-destructive fixation. The motor 9 is started, which drives the worktable 6 to rotate, moving the workpiece to be welded to below the laser welding head 5. The electric push rod 10 is started, which drives the top plate 3 to rise and fall through the connecting rod 11, thereby adjusting the height of the laser welding head 5 to match the thickness of the steel. At the same time, the positioning rod 12 on the lower surface of the top plate 3 extends and inserts into the positioning hole 13 of the worktable 6 to ensure precise alignment of the work position. The two laser welding heads 5 can work simultaneously, improving efficiency. After welding is completed, the electromagnet 8 is de-energized to release the steel, and the worktable 6 continues to rotate and switch work positions to achieve continuous operation, increasing the overall practicality.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A 5G steel welding device with a magnetic non-destructive clamping structure, comprising a base (1), wherein the base (1) is a hollow cylindrical structure with an open upper surface, and a cylindrical groove is provided on the lower surface of the base (1), characterized in that: The upper surface of the base (1) is fixedly mounted with a column (2) by a bracket. The column (2) is aligned with the center of the base (1). A top plate (3) is fitted onto the outer surface of the column (2). The top plate (3) is a ring structure. An installation groove (4) is provided through the surface of the top plate (3). A laser welding head (5) is slidably mounted on the inner wall of the installation groove (4) via a track. Two laser welding heads (5) are symmetrically arranged. A support structure is provided on the upper surface of the base (1). The support structure supports and feeds the raw materials through a workbench (6). The support structure includes a workbench (6), which is a ring-shaped plate structure.

2. The 5G steel welding device with a magnetic non-destructive clamping structure according to claim 1, characterized in that: The outer surface of the workbench (6) is rotatably mounted on the upper surface of the base (1). The inner surface of the workbench (6) is fitted onto the outer surface of the column (2). The upper surface of the workbench (6) is provided with four square grooves at equal intervals in a ring. The inner wall of the square grooves on the surface of the workbench (6) is fixedly installed with a support plate (7).

3. A 5G steel welding device with a magnetic non-destructive clamping structure according to claim 2, characterized in that: The surface of the support plate (7) is provided with an elongated through hole. The lower surface of the support plate (7) is in contact with the surface of the electromagnet (8). The electromagnet (8) is fixedly installed inside the groove on the surface of the workbench (6). Each groove on the surface of the workbench (6) is provided with a support plate (7) and an electromagnet (8).

4. A 5G steel welding device with a magnetic non-destructive clamping structure according to claim 1, characterized in that: The lower surface of the workbench (6) is fixedly connected to the output end of the motor (9) through a cylindrical connector, and the motor (9) is fixedly installed in the groove on the lower surface of the base (1).

5. A 5G steel welding device with a magnetic non-destructive clamping structure according to claim 1, characterized in that: The interior of the column (2) is hollow, and a height adjustment structure is provided inside the column (2). The height adjustment structure realizes the height adjustment process of the top plate (3) through the electric push rod (10) and the connecting rod (11).

6. A 5G steel welding device with a magnetic non-destructive clamping structure according to claim 5, characterized in that: The height adjustment structure includes an electric push rod (10), which is fixedly installed inside the column (2). The output end of the electric push rod (10) is fixedly connected to a connecting rod (11), and the other end of the connecting rod (11) is fixedly connected to the inner surface of the top plate (3). There are 6 connecting rods (11) arranged in a ring, and the surfaces of the 6 connecting rods (11) respectively penetrate the surface of the column (2). The surface of the column (2) is provided with a long strip groove to accommodate the connecting rods (11).

7. A 5G steel welding device with a magnetic non-destructive clamping structure according to claim 1, characterized in that: A positioning rod (12) is fixedly installed on the lower surface of the top plate (3). The positioning rod (12) is a telescopic rod structure. The lower end of the positioning rod (12) is aligned with the positioning hole (13). The positioning hole (13) is set on the upper surface of the workbench (6). The positioning rod (12) is symmetrically arranged on both sides of the mounting groove (4).

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