Automatic honing machine for hydraulic cylinder barrels

Abstract

This utility model provides an automatic honing machine for hydraulic cylinder barrels, relating to the field of honing machine technology. It includes a tank, a slide rail, a sliding frame, and a drain pipe. An automatic honing mechanism is located on the top of the sliding frame. A drain pipe connects to the right side of the tank. A crossbeam is fixedly connected to the top of the tank, with a limiting mechanism on the top of the crossbeam and a support mechanism on one side. The hydraulic cylinder barrel is connected to an externally rotatable three-jaw chuck. This utility model allows the limiting frame to reciprocate linearly along the outer wall of the locking bolt by loosening the nut on the locking bolt. The arc-shaped plate is integrated with the limiting frame via a support frame, driving the arc-shaped plate to move. The arc-shaped plate moves at fixed intervals according to its width. After each movement, the nut on the locking bolt is tightened to lock the position, providing segmented support for the hydraulic cylinder barrel and preventing bending or torsional deformation caused by variations in the cylinder's processing position.

Description

Technical Field

[0001] This utility model relates to the field of honing machine technology, and in particular to an automatic honing machine for hydraulic cylinder barrels. Background Technology

[0002] The automatic honing machine for hydraulic cylinder barrels is an automated equipment designed specifically for the precision machining of the inner bore of hydraulic cylinder barrels. Through the rotation and reciprocating motion of the honing head, combined with the precise control of the hydraulic system, it can efficiently remove burrs from the inner wall of the cylinder barrel, improve surface roughness, and enhance dimensional accuracy and cylindricity. This equipment has a high degree of automation, stable and reliable processing, and is suitable for mass production, which can significantly improve the performance and service life of hydraulic cylinders.

[0003] During the honing process of hydraulic cylinder barrels, if the clamping point is close to the processing area, the rigidity of the hydraulic cylinder barrel in that area is enhanced. However, the existing hydraulic cylinder barrel clamping position is fixed and will not change according to the processing position of the hydraulic cylinder barrel, which makes the hydraulic cylinder barrel easy to bend or twist and deform. Therefore, this utility model proposes an automatic honing machine for hydraulic cylinder barrels to solve the above problems. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes an automatic honing machine for hydraulic cylinder barrels, which solves the problem in the prior art that the honing machine does not change according to the processing position of the hydraulic cylinder barrel, resulting in the hydraulic cylinder barrel being prone to bending or torsional deformation.

[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: an automatic honing machine for hydraulic cylinder barrels, including a pool body, a slide rail, a sliding frame, and a drain pipe. The slide rail is symmetrically and fixedly connected to the left side of the pool body, and the sliding frame is slidably connected to the left side of the slide rail. An automatic honing mechanism is provided on the top of the sliding frame. The drain pipe is connected to the right side of the pool body. A crossbeam is fixedly connected to the top of the pool body. A limiting mechanism is provided on the top of the crossbeam. A support mechanism is provided on one side of the crossbeam. The hydraulic cylinder barrel is connected to an externally rotatable three-jaw chuck.

[0006] A further improvement is made in that: the support mechanism includes a limiting frame, locking bolts, a support frame, an arc plate, and ball bearings. The limiting frames are symmetrically arranged on both sides of the crossbeam, and the locking bolts are symmetrically fixedly connected to both sides of the crossbeam. The top of the locking bolts penetrates through the inner wall of the limiting frame and is threaded with a nut. The support frame is fixedly connected to one end of the limiting frame, and the arc plate is fixedly connected between the two support frames. Ball bearings are symmetrically rotatably connected to both ends of the arc plate.

[0007] A further improvement is made in that: the limiting mechanism includes a fixed plate, a movable plate, a strip groove and fastening bolts. The top of the crossbeam is fixedly connected to the fixed plate, the top of the fixed plate is provided with a movable plate, the two sides of the movable plate are symmetrically provided with strip grooves, the two sides of the top of the fixed plate are symmetrically fixedly connected with fastening bolts, and one end of the fastening bolt passes through the interior of the strip groove and is threaded with a pressure cap.

[0008] A further improvement is that the top of the ball is fitted to the bottom of the hydraulic cylinder barrel, and a V-shaped groove is provided between the movable plate and the fixed plate, with the two V-shaped grooves fitting to the top and bottom of the hydraulic cylinder barrel respectively.

[0009] A further improvement is made in that: the automatic honing mechanism includes a honing roller, a lead screw, and a second motor. The lead screw is rotatably connected to the left side of the pool body, and the second motor is fixedly installed on the left side of the slide rail. The output end of the second motor is fixedly connected to the left end of the lead screw. The right end of the lead screw passes through the interior of the sliding frame and is threadedly connected to it. The honing roller is fixedly installed on the top of the sliding frame.

[0010] A further improvement is that: a top rod is symmetrically and fixedly connected to the left side of the pool body, and a rotating roller is rotatably connected between the top ends of the two top rods, with the right end of the honing roller in contact with the top of the rotating roller.

[0011] A further improvement is that: an inclined plate is fixedly connected inside the pool body, coolant is stored on the left side of the inclined plate, a pump body is fixedly installed on the left side of the pool body, the input end of the pump body is connected to the left side of the pool body, the output end of the pump body is connected to a nozzle through a metal hose, and a protective cover is fixedly connected to the top of the pool body.

[0012] The beneficial effects of this utility model are as follows: Loosening the nut on the locking bolt allows the limiting frame to move back and forth linearly along the outer wall of the locking bolt. The arc plate is connected to the limiting frame as a whole through the support frame, which drives the arc plate to move. The arc plate moves at a fixed distance according to its width. After each movement, the nut on the locking bolt is tightened to lock the position, which is used to support the hydraulic cylinder barrel in sections. This avoids the problem that the hydraulic cylinder barrel is prone to bending or torsion deformation due to the change in the processing position of the hydraulic cylinder barrel. After one end of the hydraulic cylinder barrel passes through the V-shaped groove between the fixed plate and the movable plate, the V-shaped groove inside the fixed plate fits with the bottom of the hydraulic cylinder barrel. Loosening the cap on the fastening bolt allows the movable plate to slide down and its internal V-shaped groove to fit with the top of the hydraulic cylinder barrel. Tightening the cap on the fastening bolt clamps the fixed plate and the movable plate to lock the position, which restricts the position of the hydraulic cylinder barrel. Attached Figure Description

[0013] Figure 1 This is the front view of the present invention;

[0014] Figure 2 This is a side view of the present invention;

[0015] Figure 3 This is a schematic diagram of the limiting mechanism and support mechanism of this utility model.

[0016] The components include: 1. Pool body; 2. Slide rail; 3. Sliding frame; 4. Drain pipe; 5. Inclined plate; 6. Crossbeam; 7. Fixed plate; 8. Movable plate; 9. Strip groove; 10. Fastening bolt; 11. Limiting frame; 12. Locking bolt; 13. Support frame; 14. Arc plate; 15. Ball bearing; 16. Honing roller; 17. Motor No. 1; 18. Lead screw; 19. Motor No. 2; 20. Top rod; 21. Rotating roller; 22. Pump body; 23. Conveying pipe; 24. Nozzle; 25. Protective cover. Detailed Implementation

[0017] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0018] according to Figure 1 , 2 As shown in Figure 3, this embodiment proposes an automatic honing machine for hydraulic cylinder barrels, including a tank body 1, a slide rail 2, a sliding frame 3, and a drain pipe 4. The slide rail 2 is symmetrically and fixedly connected to the left side of the tank body 1, and the sliding frame 3 is slidably connected to the left side of the slide rail 2. An automatic honing mechanism is provided on the top of the sliding frame 3. The drain pipe 4 is connected to the right side of the tank body 1. A crossbeam 6 is fixedly connected to the top of the tank body 1, and a limiting mechanism is provided on the top of the crossbeam 6. A support mechanism is provided on one side of the crossbeam 6. The hydraulic cylinder barrel is connected to an externally rotatable three-jaw chuck, and the hydraulic cylinder barrel passes through... The limiting mechanism is connected to the three-jaw chuck and fits against the outer wall of the hydraulic cylinder barrel, which can limit its position and prevent excessive displacement of the hydraulic cylinder barrel during honing, thus affecting the honing effect. The three-jaw chuck drives the hydraulic cylinder barrel to rotate, and works with the automatic honing mechanism to automatically hone the inner wall of the hydraulic cylinder barrel. The support mechanism can be adjusted to provide segmented support for the hydraulic cylinder barrel and also works with the automatic honing mechanism to perform segmented honing, avoiding the problem of the hydraulic cylinder barrel being prone to bending or torsional deformation due to not changing according to the processing position of the hydraulic cylinder barrel.

[0019] The support mechanism includes a limiting frame 11, locking bolts 12, a support frame 13, an arc-shaped plate 14, and ball bearings 15. Limiting frames 11 are symmetrically arranged on both sides of the crossbeam 6, and locking bolts 12 are symmetrically fixedly connected to both sides of the crossbeam 6. The top of the locking bolt 12 penetrates the inner wall of the limiting frame 11 and is threaded with a nut. A support frame 13 is fixedly connected to one end of the limiting frame 11, and an arc-shaped plate 14 is fixedly connected between the two support frames 13. Ball bearings 15 are symmetrically rotatably connected to both ends of the arc-shaped plate 14. Loosening the nuts on the locking bolts 12 allows the limiting frame 11 to move linearly along the outer wall of the locking bolt 12. The arc plate 14 moves back and forth, and is connected to the limit frame 11 by the support frame 13 to drive the arc plate 14 to move. It moves at fixed distances according to the width of the arc plate 14. After each movement, the nut on the locking bolt 12 is tightened to lock the position, which is used to support the hydraulic cylinder barrel in sections. This avoids the problem that the hydraulic cylinder barrel is easy to bend or twist and deform if it does not change according to the processing position of the hydraulic cylinder barrel. The arc plate 14 supports the hydraulic cylinder barrel through the ball bearings 15. The ball bearings 15 can reduce the friction between the hydraulic cylinder barrel and the arc plate 14, making the movement of the hydraulic cylinder barrel smoother.

[0020] The limiting mechanism includes a fixed plate 7, a movable plate 8, a strip groove 9, and fastening bolts 10. A fixed plate 7 is fixedly connected to the top of the crossbeam 6. A movable plate 8 is located on the top of the fixed plate 7. Strip grooves 9 are symmetrically arranged on both sides of the movable plate 8. Fastening bolts 10 are symmetrically fixedly connected to both sides of the top of the fixed plate 7. One end of each fastening bolt 10 passes through the interior of the strip groove 9 and is threaded with a pressure cap. The top of the ball bearing 15 is in contact with the bottom of the hydraulic cylinder barrel. A V-shaped groove is provided between the movable plate 8 and the fixed plate 7. The two V-shaped grooves are respectively in contact with the top and bottom of the hydraulic cylinder barrel. One end of the hydraulic cylinder barrel extends from the fixed plate 7... After passing through the V-shaped groove between the fixed plate 7 and the movable plate 8, the V-shaped groove inside the fixed plate 7 fits against the bottom of the hydraulic cylinder barrel. Loosen the cap on the fastening bolt 10, and the movable plate 8 slides down, its internal V-shaped groove fitting against the top of the hydraulic cylinder barrel. Tighten the cap on the fastening bolt 10, and the cap clamps and locks the fixed plate 7 and the movable plate 8 in a fixed position to restrict the position of the hydraulic cylinder barrel. After the hydraulic cylinder barrel is honed, loosen the cap again to release the locking state of the fixed plate 7 and the movable plate 8. The three-jaw chuck releases one end of the hydraulic cylinder barrel, and the hydraulic cylinder barrel can be taken out of the automatic honing machine.

[0021] The automatic honing mechanism includes a honing roller 16, a lead screw 18, and a second motor 19. The lead screw 18 is rotatably connected to the left side of the pool body 1, and the second motor 19 is fixedly installed on the left side of the slide rail 2. The output end of the second motor 19 is fixedly connected to the left end of the lead screw 18, and the right end of the lead screw 18 passes through the interior of the sliding frame 3 and is threadedly connected to it. The honing roller 16 is fixedly installed on the top of the sliding frame 3. The second motor 19 can drive the lead screw 18 to rotate, and the slide rail 2 restricts the movement of the sliding frame 3. The moving trajectory, the lead screw 18 rotates forward and backward, which can drive the sliding frame 3 to move horizontally back and forth. The honing roller 16 is installed on the top of the sliding frame 3. The sliding frame 3 can drive the honing roller 16 to move back and forth. Adjusting the position of the honing roller 16, so that the sliding frame 3 drives the honing roller 16 to move back and forth at the position supported by the arc plate 14, is used to hone the hydraulic cylinder barrel in sections, so as to avoid the problem that the hydraulic cylinder barrel is easy to bend or twist and deform due to not changing according to the processing position of the hydraulic cylinder barrel.

[0022] The left side of the pool body 1 is symmetrically and fixedly connected with top rods 20. A rotating roller 21 is rotatably connected between the top ends of the two top rods 20. The right end of the honing roller 16 is in contact with the top of the rotating roller 21. The rotating roller 21 is supported by the cylinder of the hydraulic cylinder. The rotating roller 21 can rotate to reduce the friction between itself and the honing roller 16, so that the honing roller 16 moves more smoothly.

[0023] An inclined plate 5 is fixedly connected inside the pool body 1. Coolant is stored on the left side of the inclined plate 5. A pump body 22 is fixedly installed on the left side of the pool body 1. The input end of the pump body 22 is connected to the left side of the pool body 1. The output end of the pump body 22 is connected to a nozzle 24 through a metal hose. A protective cover 25 is fixedly connected to the top of the pool body 1. The pump body 22 and the delivery pipe 23 cooperate to deliver the coolant from the left side of the inclined plate 5 into the nozzle 24. The nozzle 24 sprays the coolant from left to right into the interior of the hydraulic cylinder barrel to automatically flush the hydraulic cylinder barrel and reduce its temperature. The flushing waste liquid flows to the right side of the inclined plate 5. When it is full, it is discharged outward through the drain pipe 4.

[0024] The automatic honing machine for hydraulic cylinder barrels loosens the nut on the locking bolt 12, allowing the limiting frame 11 to reciprocate linearly along the outer wall of the locking bolt 12. The arc plate 14 is connected to the limiting frame 11 via the support frame 13, which drives the arc plate 14 to move. The arc plate 14 moves at fixed intervals according to its width. After each movement, the nut on the locking bolt 12 is tightened to lock the position, thus providing segmented support for the hydraulic cylinder barrel and preventing the hydraulic cylinder barrel from easily bending or twisting due to changes in the processing position. After one end of the hydraulic cylinder barrel passes through the V-shaped groove between the fixed plate 7 and the movable plate 8, the V-shaped groove inside the fixed plate 7 fits against the bottom of the hydraulic cylinder barrel. The pressure cap on the fastening bolt 10 is loosened, and the movable plate 8 slides down, its internal V-shaped groove fitting against the top of the hydraulic cylinder barrel. The pressure cap on the fastening bolt 10 is tightened, clamping the fixed plate 7 and the movable plate 8 to lock the position, thus limiting the position of the hydraulic cylinder barrel.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic honing machine for hydraulic cylinder barrels, comprising a tank (1), a slide rail (2), a sliding frame (3), and a drain pipe (4), characterized in that: The left side of the pool body (1) is symmetrically fixedly connected to a slide rail (2), the left side of the slide rail (2) is slidably connected to a sliding frame (3), the top of the sliding frame (3) is provided with an automatic honing mechanism, the right side of the pool body (1) is connected to a drain pipe (4), the top of the pool body (1) is fixedly connected to a crossbeam (6), the top of the crossbeam (6) is provided with a limiting mechanism, one side of the crossbeam (6) is provided with a support mechanism, and the cylinder of the hydraulic cylinder is connected to an external rotatable three-jaw chuck. The support mechanism includes a limiting frame (11), a locking bolt (12), a support frame (13), an arc plate (14), and a ball bearing (15). The limiting frames (11) are symmetrically provided on both sides of the crossbeam (6). The locking bolts (12) are symmetrically fixedly connected to both sides of the crossbeam (6). The top of the locking bolt (12) passes through the inner wall of the limiting frame (11) and is threaded with a nut. The support frame (13) is fixedly connected to one end of the limiting frame (11). The arc plate (14) is fixedly connected between the two support frames (13). The two ends of the arc plate (14) are symmetrically rotatably connected with ball bearings (15).

2. The automatic honing machine for hydraulic cylinder barrels according to claim 1, characterized in that: The limiting mechanism includes a fixed plate (7), a movable plate (8), a strip groove (9), and fastening bolts (10). The top of the crossbeam (6) is fixedly connected to the fixed plate (7), the top of the fixed plate (7) is provided with the movable plate (8), the two sides of the movable plate (8) are symmetrically provided with strip grooves (9), the two sides of the top of the fixed plate (7) are symmetrically fixedly connected with fastening bolts (10), one end of the fastening bolt (10) passes through the interior of the strip groove (9) and is threaded with a pressure cap.

3. The automatic honing machine for hydraulic cylinder barrels according to claim 1, characterized in that: The top of the ball (15) is in contact with the bottom of the hydraulic cylinder barrel, and a V-shaped groove is provided between the movable plate (8) and the fixed plate (7), with the two V-shaped grooves respectively in contact with the top and bottom of the hydraulic cylinder barrel.

4. The automatic honing machine for hydraulic cylinder barrels according to claim 1, characterized in that: The automatic honing mechanism includes a honing roller (16), a lead screw (18), and a second motor (19). The lead screw (18) is rotatably connected to the left side of the pool body (1), and the second motor (19) is fixedly installed on the left side of the slide rail (2). The output end of the second motor (19) is fixedly connected to the left end of the lead screw (18). The right end of the lead screw (18) passes through the interior of the sliding frame (3) and is threadedly connected to it. The honing roller (16) is fixedly installed on the top of the sliding frame (3).

5. The automatic honing machine for hydraulic cylinder barrels according to claim 1, characterized in that: The left side of the pool body (1) is symmetrically fixedly connected with top rods (20), and a rotating roller (21) is rotatably connected between the top ends of the two top rods (20). The right end of the honing roller (16) is in contact with the top of the rotating roller (21).

6. The automatic honing machine for hydraulic cylinder barrels according to claim 1, characterized in that: An inclined plate (5) is fixedly connected inside the pool body (1). Coolant is stored on the left side of the inclined plate (5). A pump body (22) is fixedly installed on the left side of the pool body (1). The input end of the pump body (22) is connected to the left side of the pool body (1). The output end of the pump body (22) is connected to a nozzle (24) through a metal hose. A protective cover (25) is fixedly connected to the top of the pool body (1).

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