Fully automatic long material slicer

Abstract

This utility model discloses a fully automatic long material slicing machine, belonging to the field of slicing machine processing. It mainly includes a guide base and a slicing table. A long material conveying device is slidably connected to the guide base, and a feeding clamping device is fixedly connected to the discharge end of the long material conveying device. A slicing device corresponding to the feeding clamping device is provided on the slicing table. A synchronous conveying mechanism is rotatably connected to the guide base. The front and rear ends of the synchronous conveying mechanism drive the long material conveying device and the feeding clamping device to move simultaneously. This utility model features high transmission precision, avoiding slicing quality fluctuations caused by asynchronous errors. It achieves synchronous front and rear movement of long material conveying devices of 10 meters or more in length. It also includes a conveying pressing mechanism and a height-limiting and evenly distributing mechanism to prevent slippage of lightweight materials and impact of long materials from heights, making it more convenient to use.

Description

Technical Field

[0001] This utility model belongs to the field of chipping machine processing, and more specifically, it relates to a fully automatic long material chipping machine. Background Technology

[0002] A wood chipper is an important piece of machinery used to cut logs or other hardwoods into shavings, sawdust, and other products of various sizes to meet the production needs of particleboard, OSB, and other boards. Currently, long wood chippers on the market have many problems in practical applications. For example, some chippers produce chips with poor uniformity, are unable to process thin wood chips of uniform size, and are not suitable for processing tree branches with a diameter of 3-12 cm.

[0003] To address the aforementioned problems, the inventors of this case applied for a patent with publication number "CN118144059A," which discloses a long timber slicing machine and its slicing method. The machine includes a frame, with a planing device at one end. At least one set of pressing devices is slidably connected to the frame, cooperating with the planing device. Each pressing device has a long timber conveying device fixedly connected to its end away from the planing device. The long timber conveying device is slidably connected to the frame, with the length direction of the long timber in the conveying device aligned with its conveying direction, and the sliding direction of the pressing device perpendicular to its conveying direction. By moving the long timber conveying device towards the planing device, tree branches are sliced. A cutting blade is added to the circular cutter head; after the planing blade slices the wood into thin slices, the cutting blade then cuts the thin slices into smaller slices of equal size, resulting in uniformly sized slices and significantly improving the quality of the slices.

[0004] However, in actual use, the following problems still exist: 1. The length of the long material conveying device is over 10 meters. Multiple lead screws are driven sequentially through chains and sprockets, resulting in a transmission time difference. This leads to poor synchronization between the front and rear ends of the long material conveying device over 10 meters, often causing jamming and affecting the service life of the equipment; 2. The cutter head uses multiple sets of planer blades staggered, making installation and maintenance time-consuming and labor-intensive; 3. The planing drive device has a complex structure and high cost; 4. There is a lack of material pressing and leveling devices. When conveying long materials, if there are few long materials, slippage often occurs. That is, while the long material conveying device is conveying forward normally, the long material slips and does not move, seriously affecting the processing progress; and when the stacking is too high, the long materials at the top will hit the feeding and pressing device. The impact force will accelerate its wear, shorten the service life of the equipment, and increase the equipment maintenance cost. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a fully automatic long material planer with high transmission accuracy, avoiding the fluctuation of planing quality caused by asynchronous error, realizing the synchronous operation of the conveying device for long materials of 10 meters and above, and setting up a conveying pressing mechanism and a height limiting and leveling mechanism to prevent light materials from slipping and long materials from hitting the equipment from height, making it more convenient to use.

[0006] The fully automatic long material slicing machine includes a guide base and a slicing table. A long material conveying device is slidably connected to the guide base. A feeding clamping device is fixedly connected to the discharge end of the long material conveying device. A slicing device corresponding to the feeding clamping device is provided on the slicing table. A synchronous conveying mechanism is rotatably connected to the guide base. The front and rear ends of the synchronous conveying mechanism drive the long material conveying device and the feeding clamping device to move simultaneously.

[0007] Preferably, the synchronous conveying mechanism includes a transmission assembly, which is rotatably connected to the guide base. One end of the transmission assembly is provided with a front gear, and the other end of the transmission assembly is provided with a rear gear. The bottom of the feeding and pressing device is fixedly connected with a front rack that meshes with the front gear, and the bottom of the long material conveying device near the feeding end is fixedly connected with a rear rack that meshes with the rear gear. A translational telescopic mechanism for driving the movement of the feeding and pressing device is connected between the planing table and the feeding and pressing device.

[0008] Preferably, the transmission assembly includes at least two transmission shafts, each of which is rotatably connected to the guide base, and adjacent transmission shafts are connected by a coupling.

[0009] Preferably, the long material conveying device is provided with a conveying and pressing mechanism at one end near the feeding and pressing device. The conveying and pressing mechanism conveys the long material in the same direction as the discharge direction of the long material conveying device. The conveying and pressing mechanism includes a pressing frame, at least two pressing swing frames are rotatably connected to the pressing frame, a pressing shaft is rotatably connected to the pressing swing frame, a middle pressing roller is fixedly connected to the pressing shaft, end pressing rollers are fixedly connected to both ends of the pressing shaft, and pressing tooth plates are fixedly connected to the outer walls of the end pressing rollers and the middle pressing roller.

[0010] Preferably, a pressing power mechanism for driving the pressing shaft to rotate is fixedly connected to the pressing swing frame. A driving wheel is fixedly connected to the output end of the pressing power mechanism, and a driven wheel is fixedly connected to the pressing shaft. The driving wheel and the driven wheel are connected in a transmission connection.

[0011] Preferably, a rotating wheel is provided between the driving wheel and the driven wheel, and the rotating wheel is rotatably connected to the pressure swing frame. The driving wheel, the driven wheel and the rotating wheel are all gears, and the driving wheel and the driven wheel mesh with the rotating wheel.

[0012] Preferably, the end of the conveying and pressing mechanism away from the feeding and pressing device is provided with a height limiting and leveling mechanism, and the conveying direction of the height limiting and leveling mechanism for the long material is opposite to the discharge direction of the long material conveying device; the conveying and pressing mechanism includes a leveling shaft, which is rotatably connected to the long material conveying device, and a leveling roller is fixedly connected to the leveling shaft. Multiple leveling toothed plates are fixedly connected to the outer side wall of the leveling roller, and a leveling power mechanism for driving the leveling shaft to rotate is provided at one end of the leveling shaft.

[0013] Preferably, the planing device includes a circular cutter head, which is rotatably connected to the planing table. The cutter head is provided with a plurality of evenly distributed and radially arranged planing blades. Near the cutting edge of the planing blade, there are a plurality of equally spaced vertical blades along the length of the planing blade. A protective cover is provided on the outside of the cutter head, and the protective cover is fixedly connected to the planing table.

[0014] Preferably, a baffle and a sliding guide are fixedly connected to both sides of the feeding and pressing device, and a pressing plate that cooperates with the baffle and a guide plate that slides with the sliding guide are fixedly connected to the planing table.

[0015] Preferably, it also includes a drive mechanism, which drives the planing device to rotate through a pulley assembly; there are two sets of long material conveying devices, which are arranged at intervals. The discharge end of each set of long material conveying devices is fixedly connected to a feeding clamping device, and the two sets of feeding clamping devices are arranged symmetrically. The planing table is provided with planing devices that cooperate with the corresponding feeding clamping devices. The two sets of planing devices are coaxial and symmetrically arranged, and the pulley assembly is installed between the two sets of planing devices.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. A synchronous conveying mechanism is added. Through the meshing of the front gear, rear gear and corresponding rack, the long material conveying device and the feeding clamping device can move synchronously. The transmission accuracy is high, avoiding the fluctuation of planing quality caused by asynchronous error. It enables the long material conveying device with a length of 10 meters or more to achieve synchronous front and rear movement. At the same time, the feeding clamping device is driven by a hydraulic cylinder to move along the guide rod. With the help of the arc guide plate and sliding guide table, the movement trajectory is accurate and lateral deviation is avoided.

[0018] 2. An additional conveying and pressing mechanism is added. The pressing swing frame can rotate around the connection point and automatically adjust the pressing force according to the quantity and size of the long material. It works in conjunction with the pressing toothed plate to increase friction and prevent light materials from slipping.

[0019] 3. Add a height-limiting and material-eventing mechanism, which uses the reverse rotation of the material-eventing roller to separate stacked long materials, limit the feeding height and distribute the material evenly, avoiding uneven planing load caused by multi-layer conveying.

[0020] 4. The planing device uses radially arranged long planing blades in conjunction with vertical blades to plan and cut planks at the same time, resulting in uniform wood chip size, improved planing precision, convenient maintenance, no need for secondary processing, and increased production efficiency by 30%.

[0021] 5. Two sets of long material conveying devices and planing devices can be set up to work alternately, with one set planing while the other feeds material, achieving "no waiting" production and doubling the capacity; moreover, the two sets of planing devices share the guide plate, drive mechanism and pulley assembly, reducing the number of parts and installation space, reducing the equipment footprint by 35%, reducing manufacturing costs by 18%, and greatly improving maintenance convenience. Attached Figure Description

[0022] Figure 1 This is a front structural diagram of Embodiment 1 of the present utility model;

[0023] Figure 2 This is a schematic diagram of the rear structure of Embodiment 1 of this utility model;

[0024] Figure 3 A schematic diagram of the bottom structure of the long material conveying device and the feeding and pressing device;

[0025] Figure 4 This is a schematic diagram showing the cooperation between the planing table, the stop table, and the sliding guide table;

[0026] Figure 5 A schematic diagram showing the connection between the guide base and the synchronous conveying mechanism;

[0027] Figure 6 This is a schematic diagram of the conveying and pressing mechanism;

[0028] Figure 7 This is a breakdown diagram of the material conveying and pressing mechanism;

[0029] Figure 8 This is a schematic diagram of the height-limiting and material-leveling mechanism;

[0030] Figure 9 This is a schematic diagram of the front structure of the blade-shaving device;

[0031] Figure 10 This is a schematic diagram of the rear structure of the blade-shaving device;

[0032] Figure 11 This is a structural schematic diagram of Embodiment 2 of the present invention.

[0033] In the diagram, 1 is the guide base; 101 is the guide rail; 2 is the synchronous conveying mechanism; 201 is the drive shaft; 202 is the coupling; 203 is the front gear; 204 is the rear gear; 3 is the long material conveying device; 301 is the rear rack; 302 is the roller.

[0034] 4. Height-limiting material distribution mechanism; 401. Material distribution roller; 402. Material distribution toothed plate; 403. Material distribution shaft; 404. Material distribution power mechanism;

[0035] 5. Conveying and pressing mechanism; 501. Pressing frame; 502. Pressing telescopic mechanism; 503. Pressing swing frame; 504. Fixed base; 505. End pressing roller; 506. Middle pressing roller; 507. Pressing toothed plate; 508. Pressing power mechanism; 509. Drive wheel; 510. Intermediate wheel; 511. Driven wheel; 512. Pressing shaft;

[0036] 6. Feeding and clamping device; 601. Front rack; 602. Roller 1; 603. Stop plate; 604. Sliding guide plate; 7. Pressure plate; 8. Planing table; 801. Guide plate; 802. Guide rod; 803. Translation and telescopic mechanism; 9. Shaving device; 901. Protective cover; 902. Cutter head; 903. Shaving blade; 904. Vertical blade; 905. Shaving discharge channel; 10. Drive mechanism; 1001. Large pulley; 1002. Small pulley. Detailed Implementation

[0037] The present invention will be further described below with reference to the accompanying drawings:

[0038] The directional terms used in the detailed description paragraphs are only for the convenience of those skilled in the art to understand the technical solutions described in this application based on the visual orientation shown in the accompanying drawings. Unless otherwise expressly specified and limited, the terms "setting," "installation," "connection," etc., should be interpreted broadly, and those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] Example 1:

[0040] like Figures 1 to 10As shown, a fully automatic long material slicer includes a guide base 1 and a slicing table 8. The guide base 1 is provided with multiple parallel guide rails 101. A long material conveying device 3 is slidably connected to the guide base 1. The long material conveying device 3 is preferably a chain conveyor, which is responsible for conveying the long material to the slicing position. The length direction of the long material is consistent with the conveying direction of the long material conveying device 3. The discharge end of the long material conveying device 3 is fixedly connected to a feeding clamping device 6. The feeding clamping device 6 can clamp and fix the material before it enters the slicing device 9 to prevent the material from shaking during slicing and affecting the quality of the slices. The long material conveying device 3 and the feeding and pressing device 6 are integrated and slidably mounted on the guide base 1. The guide base 1 provides stable support and guides the movement of the long material conveying device 3 and the feeding and pressing device 6. Specifically, the guide rail 101 is perpendicular to the conveying direction of the long material conveying device 3. The bottom of the feeding and pressing device 6 is rotatably connected to a roller 602 that cooperates with the corresponding guide rail 101. The bottom of the long material conveying device 3 is rotatably connected to a roller 302 that cooperates with the corresponding guide rail 101. This converts the sliding friction between the feeding and pressing device 6 and the long material conveying device 3 and the guide rail 101 into rolling friction, reducing friction during equipment operation, reducing energy loss, improving equipment operating efficiency and service life, and making the movement of the device more flexible and smooth.

[0041] The planing table 8 is equipped with a planing blade device 9 corresponding to the feeding clamping device 6. The planing table 8 is the core platform for planing operations, mainly used to install the planing blade device 9 and planing auxiliary mechanisms. In this embodiment, a retaining table 603 and a sliding guide table 604 are fixedly connected to both sides of the feeding clamping device 6, respectively. A pressure plate 7 that cooperates with the retaining table 603 is fixedly connected to the planing table 8. The pressure plate 7 is prior art and will not be described in detail. The retaining table 603 and the pressure plate 7 cooperate to limit and block the side of the long material when the feeding clamping device 6 clamps the long material, preventing the long material from lateral displacement during the planing process.

[0042] The planing table 8 is also fixedly connected to a guide plate 801 that slides with the sliding guide table 604. The guide plate 801 has an arc-shaped structure. The sliding guide table 604 slides with the guide plate 801 to provide precise guidance for the movement of the feeding and pressing device 6, ensuring that the feeding and pressing device 6 moves along the set direction during translation and extension, thereby improving the accuracy and stability of the equipment operation.

[0043] A synchronous conveying mechanism 2 is rotatably connected to the guide base 1. The front and rear ends of the synchronous conveying mechanism 2 drive the long material conveying device 3 and the feeding and pressing device 6 to move simultaneously. That is, the synchronous conveying mechanism 2 can ensure the synchronous movement of the long material conveying device 3 and the feeding and pressing device 6, so that the long material conveying and pressing actions are precisely coordinated, thereby improving the coordination and stability of the equipment operation.

[0044] Specifically, such as Figure 5 As shown, the synchronous transmission mechanism 2 includes a transmission assembly, which is rotatably connected to the guide base 1. The transmission assembly can be a single transmission shaft 201 or multiple transmission shafts 201. In this embodiment, the preferred transmission assembly is two transmission shafts 201, and each transmission shaft 201 is rotatably connected to the guide base 1 through a bearing and a bearing seat. Adjacent transmission shafts 201 are connected by a coupling 202. The coupling 202 ensures reliable power transmission between the transmission shafts and can also compensate for installation errors and relative displacement during operation between the transmission shafts 201, thereby improving the stability and reliability of the transmission assembly.

[0045] One end of the transmission assembly is provided with a front gear 203, and the other end of the transmission assembly is provided with a rear gear 204. The bottom of the feeding and pressing device 6 is fixedly connected with a front rack 601 that meshes with the front gear 203, and the bottom of the long material conveying device 3 near the feeding end is fixedly connected with a rear rack 301 that meshes with the rear gear 204. By having the front gear 203 and the rear gear 204 mesh with the front rack 601 and the rear rack 301 respectively, the rotation of the transmission assembly is converted into the linear movement of the feeding and pressing device 6 and the long material conveying device 3. By utilizing the precision of the gear and rack transmission, the consistency of the moving distance and speed of the two devices is ensured, thereby achieving synchronous operation of the long material conveying device 3 with a length of 10 meters or more.

[0046] The planing table 8 and the feeding clamping device 6 are connected by a translational telescopic mechanism 803 for driving the movement of the feeding clamping device 6. The translational telescopic mechanism 803 is preferably a hydraulic cylinder. One end of the translational telescopic mechanism 803 is movably connected to the feeding clamping device 6, and the other end of the translational telescopic mechanism 803 is movably connected to the planing table 8. The planing table 8 is provided with at least two guide rods 802. The feeding clamping device 6 is fixedly connected with a linear bearing that slides with the guide rods 802. The translational telescopic mechanism 803 drives the feeding clamping device 6 to perform translational telescopic movement along the guide rods 802. The distance between the feeding clamping device 6 and the planing blade device 9 can be adjusted to achieve planing from the side of the long material. At the same time, the feeding clamping device 6 clamps the long material from the top, and the stop table 603 clamps the long material from the side, ensuring that the long material is always in a suitable clamping state during the planing process.

[0047] To prevent the long material from being too heavy or too light on the feeding clamping device 6, causing slippage during conveying, a conveying pressing mechanism 5 is provided at one end of the long material conveying device 3 near the feeding clamping device 6. The conveying pressing mechanism 5 conveys the long material in the same direction as the discharge direction of the long material conveying device 3. The conveying pressing mechanism 5 can press the long material during the conveying process to prevent it from shifting or jumping due to its own weight, inertia and other factors, ensuring that the long material is conveyed smoothly and accurately to the feeding clamping device 6, providing stable material conveying conditions for the subsequent planing process.

[0048] like Figure 6 and Figure 7 As shown, the conveying and pressing mechanism 5 includes a pressing frame 501. The pressing frame 501 serves as a support structure for the conveying and pressing mechanism 5 and can be directly installed on the bracket of the long material conveying device 3. Alternatively, it can be fixedly connected to the feeding and pressing device 6 and the long material conveying device 3 simultaneously to provide a reliable installation foundation for other components. At least two pressing swing frames 503 are rotatably connected to the pressing frame 501. In this embodiment, two pressing swing frames 503 are preferred. A pressing telescopic mechanism 502 is rotatably connected between the pressing frame 501 and the two swing frames 503. The pressing telescopic mechanism 502 is preferably a hydraulic cylinder. A pressing shaft 512 is rotatably connected to the two pressing swing frames 503. A middle pressing roller 506 is fixedly connected to the middle of the pressing shaft 512. End pressing rollers 505 are fixedly connected to both ends of the pressing shaft 512, and the fixing method is not limited. Pressing toothed plates 507 are fixedly connected to the outer walls of the end pressing rollers 505 and the middle pressing rollers 506, respectively. When the pressing telescopic mechanism 502 is activated, the pressing swing frame 503 can rotate around the connection point with the pressing frame 501, and adaptively adjust according to the amount and size of the long material to ensure the pressing effect. The pressing shaft 512, the middle pressing roller 506 and the end pressing roller 505 together form the pressing assembly. The length of the pressing assembly corresponds to the conveying width of the long material conveying device 3. The pressing toothed plate 507 contacts the surface of the long material to increase the friction and achieve effective pressing and stable conveying of the long material. At the same time, the setting of multiple pressing rollers can make the long material more evenly stressed during the conveying process and avoid local slippage.

[0049] A fixed base 504 is fixed on the pressure swing frame 503. A pressure power mechanism 508 for driving the pressure shaft 512 to rotate is fixedly installed on the fixed base 504. That is, the pressure power mechanism 508 provides a power source for the rotation of the pressure shaft 512. A drive wheel 509 is fixedly connected to the output end of the pressure power mechanism 508, and a driven wheel 511 is fixedly connected to the pressure shaft 512. The drive wheel 509 and the driven wheel 511 are connected by a transmission. The drive wheel 509 and the driven wheel 511 transmit the power of the pressure power mechanism 508 to the pressure shaft 512 through the transmission connection, so that the pressure roller can rotate. While pressing the long material, it also assists in the conveying of the long material, further improving the stability and efficiency of the long material conveying.

[0050] To optimize the layout of components, a central rotating wheel 510 is provided between the driving wheel 509 and the driven wheel 511. The central rotating wheel 510 is rotatably connected to the material-pressing swing frame 503 via a shaft. All three components—driving wheel 509, driven wheel 511, and central rotating wheel 510—are gears, and both driving wheel 509 and driven wheel 511 mesh with the central rotating wheel 510. The central rotating wheel 510 serves to change the direction of power transmission and increase the transmission distance. Through its meshing with the driving wheel 509 and driven wheel 511, it optimizes the transmission layout, making the installation position of the material-pressing power mechanism 508 more flexible. Simultaneously, it improves the stability of the transmission system and reduces vibration and noise caused by unreasonable transmission paths.

[0051] The end of the conveying and pressing mechanism 5 away from the feeding and pressing device 6 is equipped with a height limiting and even distribution mechanism 4. The conveying direction of the long material by the height limiting and even distribution mechanism 4 is opposite to the discharge direction of the long material conveying device 3. The height limiting and even distribution mechanism 4 can limit the height of the long material entering the long material conveying device 3 and distribute the material evenly, preventing the long material from stacking too high and affecting the conveying and planing effect. It ensures that the quantity and height of the long material entering the conveying and pressing mechanism 5 and the feeding and pressing device 6 each time meet the set requirements, so that the long material is evenly distributed during the conveying process, thereby improving the quality and efficiency of the planed blade.

[0052] Specifically, such as Figure 8 As shown, the conveying and pressing mechanism 5 includes a leveling shaft 403, which is rotatably connected to the bracket of the long material conveying device 3 via bearings. The installation height of the leveling shaft 403 is set according to actual processing requirements. A leveling roller 401 is fixedly connected to the leveling shaft 403, and multiple leveling toothed plates 402 are fixedly connected to the outer side wall of the leveling roller 401. One end of the leveling shaft 403 is provided with a leveling power mechanism 404 for driving the leveling shaft 403 to rotate. The leveling power mechanism 404 provides power for the rotation of the leveling shaft 403, ensuring that the height-limiting leveling mechanism 4 can work continuously and stably. The leveling power mechanism 404 drives the leveling shaft 403 to rotate. Through reverse conveying, the leveling roller 401 rotates under the drive of the leveling shaft 403, and the leveling toothed plates 402 on its outer side wall contact the long material, which can separate and flatten the stacked long materials to achieve uniform material distribution.

[0053] like Figure 9 and Figure 10As shown, the planing device 9 includes a circular cutter head 902, which is the main body of the planing device 9. Inside the cutter head 902 is a planing shaft, which is rotatably connected to the planing table 8 via a bearing seat, enabling high-speed rotation and providing rotational power for the planing blades 903 and vertical blades 904. The cutter head 902 has multiple evenly distributed and radially arranged planing blades 903. When the cutter head 902 rotates, the planing blades 903 plan the long material, processing it into the required planes. Near the cutting edge of the planing blades 903, multiple equally spaced vertical blades 904 are arranged along the length of the planing blades 903. The cutting edges of the vertical blades 904 are perpendicular to the cutting edges of the planing blades 903. The vertical blades 904 directly cut the planed planes into small, uniformly sized wood chips, improving the precision and quality of the planed wood. A planing chip discharge channel 905 is opened on the back of the cutter head 902, through which the small wood chips are directly discharged. The cutter head 902 is covered by a protective cover 901, which is fixedly connected to the planing table 8. The protective cover 901 can cover the rotating parts such as the cutter head 902 and the planing blade 903 to prevent wood chips and fragments generated during the planing process from flying, thus ensuring the safety of the operator and the cleanliness of the working environment.

[0054] The planing table 8 is also equipped with a drive mechanism 10. The drive mechanism 10 drives the planing blade device 9 to rotate via a pulley assembly. The pulley assembly includes a large pulley 1001 and a small pulley 1002. The small pulley 1002 is connected to the drive mechanism 10, and the large pulley 1001 is connected to the planing blade device 9. The large pulley 1001 and the small pulley 1002 are connected by a transmission belt. In use, the drive mechanism 10 transmits power to the cutter head 902 of the planing blade device 9 through the pulley assembly, causing the cutter head 902 to rotate at high speed, providing the necessary cutting power for planing operations. The pulley assembly has the advantages of smooth transmission, simple structure, and low cost. It can effectively transmit the power of the drive mechanism 10 to the planing blade device 9, and the rotation speed can be adjusted by adjusting the size of the pulleys to adapt to different planing process requirements.

[0055] Working principle:

[0056] First, stack the long materials in the long material conveying device 3, ensuring that the length direction of the long materials is aligned with the conveying direction of the long material conveying device 3. Start the long material conveying device 3, which will then feed the long materials. The long materials first enter the height-limiting and leveling mechanism 4. The leveling power mechanism 404 drives the leveling shaft 403 to rotate, which in turn drives the leveling roller 401 and the leveling toothed plate 402 to limit the height of the long materials and distribute them evenly, ensuring that the long materials enter the conveying and pressing mechanism 5 and the feeding and pressing device 6 in appropriate quantity and height.

[0057] Subsequently, the long material continues to be conveyed on the long material conveying device 3 and enters the conveying pressing mechanism 5. When the long material is relatively light, it is easy to slip. At this time, the pressing power mechanism 508 of the conveying pressing mechanism 5 drives the pressing shaft 512 to rotate, so that the end pressing roller 505 and the middle pressing roller 506 press the long material through the pressing tooth plate 507, which helps the long material to be smoothly conveyed to the bottom of the feeding pressing device 6 and the pressing plate 7. The feeding pressing device 6 and the pressing plate 7 are both existing technologies, and the long material is pressed by the extension and retraction of the hydraulic cylinder.

[0058] Simultaneously, the drive mechanism 10 and the translational telescopic mechanism 803 are activated. The translational telescopic mechanism 803 drives the feeding and pressing device 6 to move towards the planing device 9, thereby rotating the transmission components of the synchronous conveying mechanism 2. Specifically, the front gear 203 and the rear gear 204 mesh with the front rack 601 and the rear rack 301, respectively, causing the feeding and pressing device 6 and the long material conveying device 3 to move synchronously towards the planing device 9. During movement, the stop table 603 cooperates with the pressure plate 7 to limit the side of the long material, the sliding guide table 604 cooperates with the guide plate 801 to ensure movement accuracy, and the feeding and pressing device 6 presses and fixes the upper part of the long material.

[0059] The drive mechanism 10 drives the cutter head 902 on the planer device 9 to rotate at high speed. When the side of the long material is in close contact with the cutter head 902, the high-speed rotating planer blades 903 and vertical blades 904 plane the side of the long material, processing the long material into small planers of uniform size as required. The protective cover 901 prevents the debris generated by planing from flying. The small planers fall into the bottom of the planer table 8 and are discharged by the conveyor belt.

[0060] Example 2:

[0061] like Figure 11 As shown, a fully automatic long material slicer includes two sets of long material conveying devices 3, spaced apart. Each set of long material conveying devices 3 has a fixedly connected feeding clamping device 6 at its discharge end, and the two sets of feeding clamping devices 6 are symmetrically arranged. A slicing table 8 is equipped with slicing devices 9 that respectively cooperate with the corresponding feeding clamping devices 6. The two sets of slicing devices 9 are coaxial and symmetrically arranged, and can share a drive shaft, reducing transmission components and energy consumption. A pulley assembly is installed between the two sets of slicing devices 9. Other aspects are the same as in Embodiment 1.

[0062] This embodiment allows two machines to share a single set of guide plates 801, pulley assemblies, and drive mechanisms 10, resulting in a more compact structure. The two sets of long material conveying devices 3, along with corresponding feeding and pressing devices 6 and planing devices 9, enable simultaneous conveying, pressing, and planing of the two sets of long materials, significantly improving the equipment's production efficiency.

[0063] The working principle is the same as in Example 1, except that: when the first set of feeding and clamping devices 6 moves to plan, the second set of feeding and clamping devices 6, in conjunction with the corresponding long material conveying device 3, feeds material into the pressure plate 7 and the feeding and clamping devices 6. When the first set of feeding and clamping devices 6 finishes planing and returns, the second set of feeding and clamping devices 6 begins to move to plan. This alternating operation achieves planing without waiting, greatly improving production efficiency.

[0064] Finally, although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully automatic long material slicing machine, comprising a guide base (1) and a slicing table (8), wherein a long material conveying device (3) is slidably connected to the guide base (1), a feeding clamping device (6) is fixedly connected to the discharge end of the long material conveying device (3), and a slicing device (9) corresponding to the feeding clamping device (6) is provided on the slicing table (8), characterized in that: A synchronous conveying mechanism (2) is rotatably connected to the guide base (1). The front and rear ends of the synchronous conveying mechanism (2) drive the long material conveying device (3) and the feeding and pressing device (6) to move simultaneously.

2. The fully automatic long material slicer according to claim 1, characterized in that: The synchronous conveying mechanism (2) includes a transmission assembly, which is rotatably connected to the guide base (1). One end of the transmission assembly is provided with a front gear (203), and the other end of the transmission assembly is provided with a rear gear (204). The bottom of the feeding clamping device (6) is fixedly connected with a front rack (601) that meshes with the front gear (203). The bottom of the long material conveying device (3) near the feeding end is fixedly connected with a rear rack (301) that meshes with the rear gear (204). The planing table (8) and the feeding clamping device (6) are connected together with a translation telescopic mechanism (803) for driving the feeding clamping device (6) to move.

3. The fully automatic long material slicer according to claim 2, characterized in that: The transmission assembly includes at least two transmission shafts (201), each of which is rotatably connected to the guide base (1), and adjacent transmission shafts (201) are connected by a coupling (202).

4. The fully automatic long material slicer according to claim 1, characterized in that: The long material conveying device (3) is provided with a conveying pressing mechanism (5) at one end near the feeding pressing device (6). The conveying pressing mechanism (5) conveys the long material in the same direction as the discharge direction of the long material conveying device (3). The conveying pressing mechanism (5) includes a pressing frame (501). At least two pressing swing frames (503) are rotatably connected to the pressing frame (501). A pressing telescopic mechanism (502) is provided between the pressing frame (501) and the swing frame (503). A pressing shaft (512) is rotatably connected to the pressing swing frame (503). A middle pressing roller (506) is fixedly connected to the pressing shaft (512). End pressing rollers (505) are fixedly connected to both ends of the pressing shaft (512). Pressing tooth plates (507) are fixedly connected to the outer walls of the end pressing rollers (505) and the middle pressing rollers (506).

5. The fully automatic long material slicer according to claim 4, characterized in that: The pressing swing frame (503) is fixedly connected to a pressing power mechanism (508) for driving the pressing shaft (512) to rotate. The output end of the pressing power mechanism (508) is fixedly connected to a drive wheel (509), and the pressing shaft (512) is fixedly connected to a driven wheel (511). The drive wheel (509) and the driven wheel (511) are connected in a transmission connection.

6. The fully automatic long material slicer according to claim 5, characterized in that: A rotating wheel (510) is provided between the driving wheel (509) and the driven wheel (511). The rotating wheel (510) is rotatably connected to the pressure swing frame (503). The driving wheel (509), the driven wheel (511) and the rotating wheel (510) are all gears. The driving wheel (509) and the driven wheel (511) are both meshed with the rotating wheel (510).

7. The fully automatic long material slicer according to claim 5, characterized in that: The conveying and pressing mechanism (5) is provided with a height limiting and leveling mechanism (4) at one end away from the feeding and pressing device (6). The conveying direction of the height limiting and leveling mechanism (4) is opposite to the discharge direction of the long material conveying device (3). The conveying and pressing mechanism (5) includes a leveling shaft (403), which is rotatably connected to the long material conveying device (3). A leveling roller (401) is fixedly connected to the leveling shaft (403). Multiple leveling toothed plates (402) are fixedly connected to the outer side wall of the leveling roller (401). A leveling power mechanism (404) for driving the leveling shaft (403) to rotate is provided at one end of the leveling shaft (403).

8. The fully automatic long material slicer according to claim 1, characterized in that: The planing device (9) includes a circular cutter head (902), which is rotatably connected to the planing table (8). The cutter head (902) is provided with a plurality of evenly distributed and radially arranged planing blades (903). Near the cutting edge of the planing blades (903), there are a plurality of equally spaced vertical blades (904) along the length of the planing blades (903). The cutter head (902) is covered with a protective cover (901), which is fixedly connected to the planing table (8).

9. The fully automatic long material slicer according to claim 1, characterized in that: The feeding and pressing device (6) is fixedly connected to a baffle (603) and a sliding guide (604) on both sides respectively. The planing table (8) is fixedly connected to a pressing plate (7) that cooperates with the baffle (603) and a guide plate (801) that slides with the sliding guide (604).

10. The fully automatic long material slicer according to any one of claims 1 to 9, characterized in that: It also includes a drive mechanism (10), which drives the planing device (9) to rotate through a pulley assembly; there are two sets of long material conveying devices (3), which are spaced apart. Each set of long material conveying devices (3) has a fixed connection to a feeding clamping device (6) at the discharge end, and the two sets of feeding clamping devices (6) are symmetrically arranged. The planing table (8) is provided with planing devices (9) that cooperate with the corresponding feeding clamping devices (6). The two sets of planing devices (9) are coaxial and symmetrically arranged, and the pulley assembly is installed between the two sets of planing devices (9).

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