Environment-friendly tile glaze spraying device

By designing an environmentally friendly ceramic tile glazing device, which utilizes filters and activated carbon adsorption boxes to recover glaze, the problem of glaze waste is solved, costs are reduced, and the uniformity of glazing is improved.

CN224425938UActive Publication Date: 2026-06-30FUJIAN ANTAI BUILDING MATERIALS IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN ANTAI BUILDING MATERIALS IND CO LTD
Filing Date
2025-05-27
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The current glaze spraying process for ceramic tiles has a high degree of flowability, leading to waste and increased usage costs.

Method used

An environmentally friendly ceramic tile glazing device was designed, including a conveyor body, a protective cover, glazing components, and an aerosol recovery device. The device utilizes components such as a filter screen and an activated carbon adsorption box to recover glaze, and achieves uniform glaze spraying through the design of the glazing components.

Benefits of technology

It effectively recycles excess glaze, reduces usage costs, improves glazing results, and enhances the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an environmentally friendly ceramic tile glazing device, relating to the field of ceramic tile glazing technology. It includes a conveyor body, a protective cover fixedly installed on the top of the conveyor body, a glazing component fixedly installed on the top of the protective cover, and a mist recovery device fixedly installed on both sides of the protective cover. This environmentally friendly ceramic tile glazing device, by setting a top cover and a guide box, allows glaze to drip through the conveyor body into the guide box and then along the outlet into the recovery box, achieving the recovery of excess glaze and reducing glaze usage costs. By setting a filter screen and collecting nails, using a PTFE, silicone rubber coated, or waxed metal mesh, the adhesion between the glaze and the mesh surface is reduced, making it easier for droplets to gather and slide off. The atomized glaze is recovered through the guide nozzle and return pipe. Simultaneously, an activated carbon adsorption box absorbs and treats any unrecovered atomized glaze, making the working environment cleaner.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic tile glazing technology, and more specifically, to an environmentally friendly ceramic tile glazing device. Background Technology

[0002] Environmentally friendly ceramic tiles refer to ceramic tile products that are environmentally friendly and conform to the principles of sustainable development during production, use, and disposal. The production process of environmentally friendly ceramic tiles requires glazing, a modern ceramic glazing technique. Glazing involves atomizing glaze slurry and spraying it onto the surface of the ceramic body using a spray gun or atomizer. This technique is suitable for large vessels and complex-shaped or thin-walled products. Multiple glazing applications can be performed to achieve multi-color glazing and thicker glaze layers.

[0003] However, during the glazing process of existing ceramic tiles, due to the large amount of glaze being sprayed and the high fluidity of the glaze slurry, it is very easy for the glaze slurry to drip downwards or be sprayed in excess, resulting in waste of glaze slurry and increased usage costs. Utility Model Content

[0004] The main purpose of this utility model is to provide an environmentally friendly ceramic tile glazing device that can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An environmentally friendly ceramic tile glazing device includes a conveyor body, a protective cover fixedly installed on the top of the conveyor body, a glazing component fixedly installed on the top of the protective cover, an aerosol recovery device fixedly installed on both sides of the protective cover, and a recycling bin placed at the bottom of the protective cover.

[0007] The aerosol recovery device includes a return box. Inside the return box, from bottom to top, a filter screen, an activated carbon adsorption box, a fan assembly, and a fixing net are fixedly installed in sequence. A guide nozzle is fixedly installed at the bottom of the return box, and a return pipe is fixedly connected to the bottom of the guide nozzle.

[0008] Preferably, the protective cover includes a top cover, with guide plates at both ends of the bottom of the top cover, connecting grooves on both sides of the top cover, and conveying ports at both ends of the top cover, and the top cover is fixedly installed on the top of the conveyor body.

[0009] Preferably, the protective cover further includes a flow guide box, which is fixedly installed at the bottom of the conveyor body and located below the top cover. The bottom of the flow guide box is fixedly connected to a discharge port, which is located above the recycling box. The width of the flow guide box is greater than the width of the top cover.

[0010] Preferably, the return boxes are fixedly installed on both sides of the top cover, the top cover is connected to the return boxes through a connecting groove, and the bottom of the return pipe is connected to the guide box.

[0011] Preferably, a plurality of collecting nails are fixedly installed at the bottom of the filter screen.

[0012] Preferably, the glazing assembly includes a top frame and a rotary motor. A rotating rod is fixedly installed at the output end of the rotary motor. A movable rod is movably sleeved at one end of the rotating rod. A fixed rod is fixedly installed at the lower end of the top frame. A rotating frame is movably sleeved on the outer surface of the fixed rod. A connecting rod is fixedly installed at the top of the rotating frame. The outer surface of the connecting rod is movably sleeved with the bottom of the movable rod. A glazing nozzle is fixedly installed at the bottom of the rotating frame. The top frame is fixedly installed on the top wall inside the top cover. The rotary motor is fixedly installed on the top of the top cover.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. By setting up a top cover and a flow guide box, the glaze drips through the conveyor body into the inside of the flow guide box, and then drips along the outlet into the inside of the recycling box, thereby realizing the recycling of excess glaze and reducing the cost of using glaze.

[0015] 2. By setting up a filter screen and collecting nails, using a metal mesh coated with polytetrafluoroethylene, silicone rubber or waxed, the adhesion between the glaze and the mesh surface is reduced, making it easier for droplets to gather and slide off. The atomized glaze is recovered through the guide nozzle and return pipe. At the same time, the unrecovered atomized glaze is absorbed and treated by the activated carbon adsorption box, making the working environment cleaner.

[0016] 3. By setting up a glazing assembly, the rotating frame at the lower end of the connecting rod is pushed to swing back and forth around the fixed rod, thereby causing the glazing nozzle at the bottom of the rotating frame to move back and forth during the glazing process, making the glaze spraying more uniform and improving the glazing effect on the tiles. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the protective cover structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the aerosol recovery device of this utility model;

[0020] Figure 4 This is a schematic diagram of the filter screen structure of this utility model;

[0021] Figure 5This is a schematic diagram of the glazing component structure of this utility model.

[0022] The attached diagram is labeled as follows: 1. Conveyor body; 2. Protective cover; 3. Glazing assembly; 4. Aerosol recovery device; 5. Recovery box; 21. Top cover; 22. Connecting trough; 23. Guide plate; 24. Conveying port; 25. Flow guide box; 26. Discharge port; 31. Top frame; 32. Fixed rod; 33. Rotating frame; 34. Glazing nozzle; 35. Connecting rod; 36. Movable rod; 37. Rotating rod; 38. Rotary motor; 41. Return box; 42. Flow guide nozzle; 43. Return pipe; 44. Filter screen; 45. Activated carbon adsorption box; 46. Exhaust fan assembly; 47. Fixed net; 48. Collecting nail. Detailed Implementation

[0023] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0024] As attached Figure 1 To be continued Figure 4 As shown, an embodiment of this utility model provides an environmentally friendly ceramic tile spraying device, including a conveyor body 1, a protective cover 2, a spraying component 3, and an aerosol recovery device 4. The top of the conveyor body 1 is fixedly installed with the protective cover 2, the top of the protective cover 2 is fixedly installed with the spraying component 3, the aerosol recovery device 4 is fixedly installed on both sides of the protective cover 2, and a recycling box 5 is placed at the bottom of the protective cover 2.

[0025] like Figure 3 As shown, the aerosol recovery device 4 includes a return box 41. Inside the return box 41, from bottom to top, a filter screen 44, an activated carbon adsorption box 45, a blower assembly 46, and a fixing net 47 are fixedly installed. A guide nozzle 42 is fixedly installed at the bottom of the return box 41, and a return pipe 43 is fixedly connected to the bottom of the guide nozzle 42.

[0026] The bottom of the filter screen 44 is fixedly equipped with multiple collecting nails 48.

[0027] By setting up a filter screen 44 and a collecting nail 48, using a metal mesh coated with polytetrafluoroethylene, silicone rubber, or waxed, the adhesion between the glaze and the mesh surface is reduced, making it easier for droplets to gather and slide off. The atomized glaze is recovered through the guide nozzle 42 and the return pipe 43, and the unrecovered atomized glaze is absorbed and treated through the activated carbon adsorption box 45, making the working environment cleaner.

[0028] like Figure 2As shown, the protective cover 2 includes a top cover 21 and a guide plate 23. The guide plate 23 is respectively set at both ends of the bottom of the top cover 21. A connecting groove 22 is opened on both sides of the top cover 21, and a conveying port 24 is opened at both ends of the top cover 21. The top cover 21 is fixedly installed on the top of the conveyor body 1.

[0029] Guided by the guide plate 23, the glaze can easily fall into the interior of the guide box 25 through the guide plate 23 and the conveyor body 1.

[0030] The protective cover 2 also includes a flow guide box 25, which is fixedly installed at the bottom of the conveyor body 1 and located below the top cover 21. The bottom of the flow guide box 25 is fixedly connected to the discharge port 26, which is located above the recycling box 5. The width of the flow guide box 25 is greater than the width of the top cover 21.

[0031] The return boxes 41 are fixedly installed on both sides of the top cover 21. The top cover 21 is connected to the return boxes 41 through the connecting groove 22. The bottom of the return pipe 43 is connected to the guide box 25.

[0032] like Figure 5 As shown, the glazing assembly 3 includes a top frame 31 and a rotary motor 38. A rotating rod 37 is fixedly installed at the output end of the rotary motor 38. A movable rod 36 is movably sleeved at one end of the rotating rod 37. A fixed rod 32 is fixedly installed at the lower end of the top frame 31. A rotating frame 33 is movably sleeved on the outer surface of the fixed rod 32. A connecting rod 35 is fixedly installed at the top of the rotating frame 33. The outer surface of the connecting rod 35 is movably sleeved with the bottom of the movable rod 36. A glazing nozzle 34 is fixedly installed at the bottom of the rotating frame 33. The top frame 31 is fixedly installed on the top wall inside the top cover 21. The rotary motor 38 is fixedly installed on the top of the top cover 21.

[0033] The working process of this utility model is as follows:

[0034] In use, the tiles are conveyed to the bottom of the top cover 21 via the conveyor body 1. At this time, the glazing nozzle 34 sprays glaze onto the tiles. The rotary motor 38 controls the rotating rod 37 to rotate, causing the movable rod 36 to swing up and down with the rotation of the rotating rod 37. At the same time, it reciprocates on the outer surface of the connecting rod 35. During the movement of the movable rod 36, it pushes the rotating frame 33 at the lower end of the connecting rod 35 to swing back and forth around the fixed rod 32. This causes the glazing nozzle 34 at the bottom of the rotating frame 33 to reciprocate during the glazing process, making the glaze spraying more uniform.

[0035] During the glazing process, the glaze slides down through the guide plate 23 into the interior of the conveyor body 1, and drips through the conveyor body 1 into the interior of the guide box 25, and then drips along the discharge port 26 into the interior of the recovery box 5. Subsequently, the exhaust fan assembly 46 operates, creating a negative pressure inside the return box 41. At this time, the atomized glaze enters the interior of the return box 41 through the connecting groove 22, passes through the filter screen 44, and is purified through the activated carbon adsorption box 45. It is then discharged through the fixed net 47. When the atomized glaze passes through the filter screen 44, the filter screen 44 captures and gathers the atomized glaze, and drips along the collecting nail 48 into the interior of the guide nozzle 42, and then collects from the return pipe 43 into the interior of the guide box 25, thus realizing the recovery of the glaze.

[0036] Finally, it should be noted that: the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An environmentally friendly tile glazing device comprising a conveyor body (1), characterized in that: A protective cover (2) is fixedly installed on the top of the transmission body (1), a glazing assembly (3) is fixedly installed on the top of the protective cover (2), an aerosol recovery device (4) is fixedly installed on both sides of the protective cover (2), and a recovery box (5) is placed at the bottom of the protective cover (2). The aerosol recovery device (4) includes a return box (41). Inside the return box (41), a filter screen (44), an activated carbon adsorption box (45), a blower assembly (46), and a fixing net (47) are fixedly installed from bottom to top. A guide nozzle (42) is fixedly installed at the bottom of the return box (41), and a return pipe (43) is fixedly connected to the bottom of the guide nozzle (42).

2. The environment-friendly tile glaze spraying device according to claim 1, characterized in that: The protective cover (2) includes a top cover (21), with guide plates (23) provided at both ends of the bottom of the top cover (21), a connecting groove (22) provided on both sides of the top cover (21), and a conveying port (24) provided at both ends of the top cover (21). The top cover (21) is fixedly installed on the top of the conveyor body (1).

3. The environment-friendly tile glaze spraying device according to claim 2, characterized in that: The protective cover (2) also includes a flow guide box (25), which is fixedly installed at the bottom of the conveyor body (1) and located below the top cover (21). The bottom of the flow guide box (25) is fixedly connected to a discharge port (26), which is located above the recycling box (5). The width of the flow guide box (25) is greater than the width of the top cover (21).

4. The environment-friendly tile glaze spraying device according to claim 3, characterized in that: The return box (41) is fixedly installed on both sides of the top cover (21). The top cover (21) is connected to the return box (41) through the connecting groove (22). The bottom of the return pipe (43) is connected to the guide box (25).

5. The environment-friendly tile glazing device according to claim 1, characterized in that: The bottom of the filter screen (44) is fixedly installed with multiple collecting nails (48).

6. The environment-friendly tile glaze spraying device according to claim 2, characterized in that: The glazing assembly (3) includes a top frame (31) and a rotary motor (38). A rotating rod (37) is fixedly installed at the output end of the rotary motor (38). A movable rod (36) is movably sleeved at one end of the rotating rod (37). A fixed rod (32) is fixedly installed at the lower end of the top frame (31). A rotating frame (33) is movably sleeved on the outer surface of the fixed rod (32). A connecting rod (35) is fixedly installed at the top of the rotating frame (33). The outer surface of the connecting rod (35) is movably sleeved with the bottom of the movable rod (36). A glazing nozzle (34) is fixedly installed at the bottom of the rotating frame (33). The top frame (31) is fixedly installed on the top wall inside the top cover (21). The rotary motor (38) is fixedly installed on the top of the top cover (21).