Outlet main body mold

Abstract

This application relates to a main mold for a water outlet, specifically within the technical field of main molds. The mold includes a fixed base, on the upper surface of which a support seat is fixedly mounted. Four hydraulic rods are fixedly mounted on the inner wall of the support seat, and a stamping die is positioned above the support seat. This application achieves precise engagement between the four hydraulic rods fixedly mounted on the inner wall of the support seat and four T-slots on the outer surface of the stamping die. This design allows the stamping die to quickly and accurately find its proper position during installation. The four hydraulic rods provide stable support from different directions, effectively preventing the stamping die from shaking or shifting during operation. The engagement structure between the hydraulic rods and the T-slots ensures the stamping die maintains a stable posture, thereby guaranteeing the stamping accuracy of the main water outlet component, significantly improving the product yield, and reducing defective and scrap products caused by mold instability.

Description

Technical Field

[0001] This application relates to the field of main mold technology, and in particular to the main mold for the outlet. Background Technology

[0002] Outlet body molds are specialized tools used for the mass production of various water outlet hydraulic components (such as faucet bodies, pipe outlets, bathroom outlets, etc.), belonging to a sub-sector of the mold industry. Their core function is to process raw materials (such as metals and plastics) into outlet body parts with fixed shapes, sizes, and functions through specific cavity structures.

[0003] In the processing of water tank outlets, traditional stamping dies have limitations. When the outlet is not located at the center of the bottom of the water tank, the stamping device presses the pressure block to be completely flush with the edge of the outlet before stamping. This results in the side of the outlet near the bottom edge having higher structural strength and being difficult to deform, while the side away from the bottom edge is also difficult to deform due to the stamping pressure. This leads to unsatisfactory stamping results, which may require multiple stamping operations. Furthermore, the structural stability during the stamping process can easily cause deviations between the stamping die cavity size and the design value. Utility Model Content

[0004] The purpose of this application is to provide a main mold for the water outlet, which has the advantages of stable structure and strong versatility, and solves the problems of time-consuming disassembly, difficult demolding, high maintenance cost and difficulty in adapting to multi-specification production needs caused by the complex structure of traditional molds.

[0005] The main mold for the outlet provided in this application adopts the following technical solution: it includes a fixed base, a support seat is fixedly installed on the upper surface of the fixed base, four hydraulic rods are fixedly installed on the inner wall of the support seat, a stamping mold is provided above the support seat, four T-slots are opened on the outer surface of the stamping mold, the output end of each hydraulic rod is engaged with the corresponding T-slot, a stamping plate is fixedly installed on the inner wall of the stamping mold, a feed pipe is fixedly installed on the inner wall of the stamping plate, a feed port is opened on the upper surface of the stamping mold, and the inner wall of the feed port and the feed pipe are on the same central axis.

[0006] By adopting the above technical solution, four T-slots are carefully opened on the outer surface of the stamping die. The output end of each hydraulic rod is precisely engaged with the corresponding T-slot. This engagement method ensures the stability of the connection between the hydraulic rod and the stamping die, enabling the hydraulic rod to effectively drive the stamping die to move up and down. The hydraulic rod moves in extension and retraction under the drive of the hydraulic system. When the hydraulic rod extends, it pushes the stamping die upward; when the hydraulic rod retracts, it drives the stamping die downward. The material enters from the feed port, reaches the stamping plate position through the feed pipe, and during the mold closing process of the stamping die, the material is subjected to pressure in the mold cavity and is formed into the required main part of the outlet.

[0007] Preferably, the upper surface of the support base is provided with an installation groove, the inner wall of the installation groove is fixedly installed with a stamping base, the upper surface of the stamping base is provided with an opening groove, the upper surface of the stamping base is fixedly installed with a material outlet column, and the outer surface of the material outlet column is fixedly connected to the feed pipe.

[0008] By adopting the above technical solution, the stamping base acts as the foundation of the entire stamping process, providing a stable support platform for the mold closing operation of the stamping die. The design of the opening slot may be to coordinate with the movement of other components during the stamping process and ensure the smooth progress of the stamping process. The position of the sprue post is closely related to the feeding structure on the stamping die. It acts as a precise material guiding device. The connection between the outer surface of the sprue post and the feeding pipe on the inner wall of the stamping plate inside the stamping die ensures that the material can be accurately transferred from the outside to the cavity of the stamping die. When the material enters the feeding pipe through the sprue, it can smoothly reach the forming area near the stamping base along the sprue post, providing sufficient material support for the stamping forming of the main part of the outlet.

[0009] Preferably, a connecting column is fixedly installed on the inner wall of the opening groove, and a first fixing column and a second fixing column are inserted into the inner wall of the connecting column.

[0010] By adopting the above technical solution, the inner wall of the connecting column adopts a precise plug-in design, which can perfectly plug into the first fixed column and the second fixed column. The first fixed column and the second fixed column have different functional positions, and their plug-in fit with the connecting column is very tight. This plug-in method is not only convenient for installation and disassembly, but also ensures that there will be no loosening or displacement between the components during the mold operation.

[0011] Preferably, a connecting block is fixedly connected to the outer surface of the connecting column, and a slot is provided on the upper surface of the stamping plate, with the outer surface of the connecting block inserted into the slot.

[0012] By adopting the above technical solution, the connecting block is like a precise connecting plug. Its shape and size are carefully designed and calculated to ensure that it can perfectly match with subsequent components. The plug-in matching of the connecting block and the slot, together with the connecting column, the stamping plate and other components of the entire mold, form an organic whole. They cooperate with each other to ensure the accuracy and reliability of the main mold of the outlet during the stamping process, laying a solid foundation for the production of high-quality main parts of the outlet.

[0013] Preferably, a first clamping block is fixedly connected to the end of the first fixed post away from the connecting post, a first connecting frame is slidably connected to the outer surface of the first clamping block, the outer surface of the first connecting frame is fixedly connected to the support base, a limit rod is inserted into the inner wall of the first clamping block, and the outer surface of the limit rod is inserted into the first connecting frame.

[0014] By adopting the above technical solution, the outer surface of the first clamping block is slidably connected to the first connecting frame. The first connecting frame acts like a sturdy bridge, its outer surface fixedly connected to the support base, providing a stable track and support for the sliding of the first clamping block. This sliding connection method gives the first clamping block a certain degree of freedom of movement, allowing it to move flexibly within a certain range to adapt to the needs of the mold under different working conditions. The limiting rod acts like a precise locator, its outer surface simultaneously engaging with the first connecting frame. The presence of the limiting rod effectively restricts the sliding range of the first clamping block, preventing excessive displacement or derailment during sliding, thereby ensuring the stability and reliability of the mold structure.

[0015] Preferably, a second clamping block is fixedly connected to the outer surface of the second fixing column, and a connecting groove is formed on the outer surface of the second clamping block.

[0016] By adopting the above technical solution, a connecting groove is specially opened on the outer surface of the second clamping block. The position, size, and shape of the connecting groove have been precisely calculated and planned. It is like a carefully designed "interface" that provides the possibility for subsequent connection and cooperation with other components. The second clamping block and its connecting groove cooperate closely with other components of the mold, and together they form an organic whole. They play an important role in various working stages of the mold, such as stamping and forming, and provide a solid structural guarantee for the high-quality production of the main part of the outlet.

[0017] Preferably, a second connecting frame is fixedly connected to the side of the support base away from the first connecting frame, and the inner wall of the second connecting frame is slidably connected to the second clamping block.

[0018] By adopting the above technical solution, the second clamping block may need to adjust its position according to different process requirements during the mold's operation. At this time, the second connecting frame provides reliable sliding space and guidance. When the second clamping block slides along the inner wall of the second connecting frame, it can always maintain the correct direction of movement without deviation or jamming, thus ensuring precise cooperation between the various components of the mold.

[0019] Preferably, a fixing baffle is fixedly connected to the outer surface of the second connecting frame, and a pull rod is slidably connected to the inner wall of the fixing baffle, with the outer surface of the pull rod engaging with the second connecting frame.

[0020] By adopting the above technical solution, the inner wall of the fixed baffle is finely polished and designed to form a smooth and precise sliding channel, in which the tie rod is cleverly placed, achieving a sliding connection with the fixed baffle. This sliding connection method gives the tie rod flexible movement capabilities, allowing it to slide smoothly back and forth on the inner wall of the fixed baffle, meeting the mold's needs for adjusting the tie rod's position at different working stages.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] The main mold for the outlet uses four hydraulic rods fixedly installed on the inner wall of the support base, which precisely engage with four T-slots on the outer surface of the stamping die. This design allows the stamping die to quickly and accurately find the right position during installation. The four hydraulic rods provide stable support from different directions, effectively preventing the stamping die from shaking or shifting during operation. The engagement structure between the hydraulic rods and the T-slots ensures that the stamping die maintains a stable posture, thereby guaranteeing the stamping accuracy of the main outlet parts, greatly improving the product qualification rate, and reducing defective and scrap products caused by mold instability. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this application;

[0024] Figure 2 This is a schematic diagram of the stamping die structure of this application;

[0025] Figure 3 This is a schematic diagram of the stamping plate structure of this application;

[0026] Figure 4 This is a schematic diagram of the connecting column structure in this application;

[0027] Figure 5 This is a schematic diagram of the stamping base structure of this application.

[0028] In the picture:

[0029] 1. Fixed base; 2. Support base; 3. Stamping base; 4. Opening slot; 5. Material inlet post; 6. Mounting slot; 7. Hydraulic rod; 8. First clamping block; 9. Connecting post; 10. First fixed post; 11. Connecting block; 12. Second fixed post; 13. Second clamping block; 14. Connecting slot; 15. Second connecting frame; 16. Fixed baffle; 17. Pull rod; 18. First connecting frame; 19. Limiting rod; 20. Stamping plate; 21. Feed pipe; 22. Slot; 23. Stamping die; 24. T-slot; 25. Material inlet. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5This application will be described in further detail.

[0031] Example 1: Main mold for water outlet, refer to Figure 1 , Figure 2 , Figure 3 The system includes a fixed base 1, a support base 2 fixedly mounted on the upper surface of the fixed base 1, four hydraulic rods 7 fixedly mounted on the inner wall of the support base 2, a stamping die 23 above the support base 2, four T-slots 24 formed on the outer surface of the stamping die 23, and the output end of each hydraulic rod 7 engaging with the corresponding T-slot 24. A stamping plate 20 is fixedly mounted on the inner wall of the stamping die 23, and a feed pipe 21 is fixedly mounted on the inner wall of the stamping plate 20. A feed port 25 is formed on the upper surface of the stamping die 23, and the inner wall of the feed port 25 is on the same central axis as the feed pipe 21. The outer surface of the stamping die 23 is carefully formed with four T-slots 24, each... The output ends of the hydraulic rods 7 are precisely engaged with the corresponding T-slots 24. This engagement method ensures the stability of the connection between the hydraulic rods 7 and the stamping die 23, enabling the hydraulic rods 7 to effectively drive the stamping die 23 to move up and down. The hydraulic rods 7 extend and retract under the drive of the hydraulic system. When the hydraulic rods 7 extend, they push the stamping die 23 upward; when the hydraulic rods 7 retract, they drive the stamping die 23 downward. The material enters from the feed port 25, passes through the feed pipe 21, and reaches the stamping plate 20. During the mold closing process of the stamping die 23, the material is subjected to pressure in the mold cavity and is formed into the required main part of the outlet.

[0032] Example 2: Main mold for the water outlet, please refer to... Figure 5 The upper surface of the support base 2 has a mounting groove 6, and the inner wall of the mounting groove 6 is fixedly installed with a stamping base 3. The upper surface of the stamping base 3 has an opening groove 4, and the upper surface of the stamping base 3 is fixedly installed with a feed post 5. The outer surface of the feed post 5 is fixedly connected to the feed pipe 21. The stamping base 3 acts as the base of the entire stamping process, providing a stable support platform for the mold closing operation of the stamping die 23. The design of the opening groove 4 may be to coordinate with the movement of other components during the stamping process and ensure the smooth progress of the stamping process. The position of the feed post 5 is closely related to the feeding structure on the stamping die 23. It acts as a precise material guiding device. The connection between the outer surface of the feed post 5 and the feed pipe 21 on the inner wall of the stamping plate 20 inside the stamping die 23 ensures that the material can be accurately transferred from the outside to the cavity of the stamping die 23. When the material enters the feed pipe 21 through the feed port 25, it can smoothly reach the forming area near the stamping base 3 along the feed post 5, providing sufficient material support for the stamping forming of the main part of the outlet.

[0033] Please see Figure 4 , Figure 5A connecting post 9 is fixedly installed on the inner wall of the opening slot 4. A first fixing post 10 and a second fixing post 12 are inserted into the inner wall of the connecting post 9. The inner wall of the connecting post 9 adopts a precise insertion design, which can perfectly insert the first fixing post 10 and the second fixing post 12. The first fixing post 10 and the second fixing post 12 have different functional positions. They fit very tightly with the connecting post 9. This insertion method is not only convenient for installation and disassembly, but also ensures that there will be no loosening or displacement between the components during the operation of the mold.

[0034] Please see Figure 3 , Figure 4 A connecting block 11 is fixedly connected to the outer surface of the connecting column 9. A slot 22 is provided on the upper surface of the stamping plate 20. The outer surface of the connecting block 11 is inserted into the slot 22. The connecting block 11 is like a precise connecting plug. Its shape and size are carefully designed and calculated to ensure perfect fit with subsequent components. The insertion and fit of the connecting block 11 and the slot 22, together with the connecting column 9, the stamping plate 20 and other components of the mold, form an organic whole. They cooperate with each other to ensure the accuracy and reliability of the main mold of the outlet during the stamping process, laying a solid foundation for the production of high-quality main parts of the outlet.

[0035] Please see Figure 2 , Figure 3 A first clamping block 8 is fixedly connected to the end of the first fixed post 10 away from the connecting post 9. A first connecting frame 18 is slidably connected to the outer surface of the first clamping block 8. The outer surface of the first connecting frame 18 is fixedly connected to the support base 2. A limit rod 19 is inserted into the inner wall of the first clamping block 8. The outer surface of the limit rod 19 is inserted into the first connecting frame 18, thus achieving a slidable connection between the outer surface of the first clamping block 8 and the first connecting frame 18. The first connecting frame 18 acts like a sturdy bridge, with its outer surface fixedly connected to the support base 2, providing a stable track and support for the sliding of the first clamping block 8. This sliding connection method gives the first clamping block 8 a certain degree of freedom of movement, allowing it to move flexibly within a certain range to adapt to the needs of the mold under different working conditions. The limit rod 19 acts like a precise locator, with its outer surface also inserted into the first connecting frame 18. The presence of the limit rod 19 effectively limits the sliding range of the first clamping block 8, preventing excessive displacement or derailment during sliding, thereby ensuring the stability and reliability of the mold structure.

[0036] Please see Figure 2 , Figure 3 , Figure 4A second clamping block 13 is fixedly connected to the outer surface of the second fixed column 12. A connecting groove 14 is formed on the outer surface of the second clamping block 13. The position, size, and shape of the connecting groove 14 have been precisely calculated and planned. It is like a carefully designed "interface" that provides the possibility for subsequent connection and cooperation with other components. The second clamping block 13 and its connecting groove 14 cooperate closely with other components of the mold, forming an organic whole. They play an important role in various working stages of the mold, such as stamping and forming, and provide a solid structural guarantee for the high-quality production of the main part of the outlet.

[0037] Please see Figure 3 , Figure 4 A second connecting frame 15 is fixedly connected to the side of the support base 2 away from the first connecting frame 18. The inner wall of the second connecting frame 15 is slidably connected to the second clamping block 13. During the operation of the mold, the position of the second clamping block 13 may be adjusted according to different process requirements. At this time, the second connecting frame 15 provides reliable sliding space and guidance. When the second clamping block 13 slides along the inner wall of the second connecting frame 15, it can always maintain the correct direction of movement without deviation or jamming, thus ensuring the precise fit between the various components of the mold.

[0038] Please see Figure 3 , Figure 4 A fixed baffle 16 is fixedly connected to the outer surface of the second connecting frame 15. A pull rod 17 is slidably connected to the inner wall of the fixed baffle 16. The outer surface of the pull rod 17 engages with the second connecting frame 15. The inner wall of the fixed baffle 16 is finely polished and designed to form a smooth and precise sliding channel, in which the pull rod 17 is cleverly placed, achieving a sliding connection with the fixed baffle 16. This sliding connection method gives the pull rod 17 flexible movement capabilities, allowing it to slide smoothly back and forth on the inner wall of the fixed baffle 16, meeting the mold's needs for adjusting the position of the pull rod 17 at different working stages.

[0039] The implementation principle of this application embodiment is as follows: The support base 2 is stably installed on the fixed base 1, serving as a platform for connecting and supporting other key components. When installing the stamping die 23, the output length of the hydraulic rods 7 is precisely controlled so that the output end of each hydraulic rod 7 can accurately engage with the T-slot 24 corresponding to the outer surface of the stamping die 23. This engagement method is not only convenient and quick to install, but also provides a reliable connection. The four hydraulic rods 7 apply stable support force to the stamping die 23 from different directions, ensuring the positional accuracy and stability of the stamping die 23 on the support base 2, laying the foundation for subsequent stamping operations. During the stamping process, the hydraulic system provides strong pressure, which is transmitted to the stamping die 23 through the hydraulic rods 7, and then acts on the stamping plate 20. Under the pressure, the stamping plate 20 squeezes the raw material placed on it, causing the raw material to undergo plastic deformation and gradually fill the cavity around the stamping plate 20, ultimately forming the shape of the main part of the outlet that meets the design requirements. The second connecting frame 15 is fixed on the support base 2, providing a sliding track for the second clamping block 13. During the mold operation, the second clamping block 13 can slide along the second connecting frame 15 as needed to clamp or release certain components, assisting in the mold installation, debugging and demolding processes.

[0040] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be included within the scope of protection of this application.

Claims

1. A tap body mould comprising a fixed base (1) characterised in that: A support base (2) is fixedly installed on the upper surface of the fixed base (1). Four hydraulic rods (7) are fixedly installed on the inner wall of the support base (2). A stamping die (23) is provided above the support base (2). Four T-slots (24) are opened on the outer surface of the stamping die (23). The output end of each hydraulic rod (7) is engaged with the corresponding T-slot (24). A stamping plate (20) is fixedly installed on the inner wall of the stamping die (23). A feed pipe (21) is fixedly installed on the inner wall of the stamping plate (20). A feed port (25) is opened on the upper surface of the stamping die (23). The inner wall of the feed port (25) and the feed pipe (21) are on the same central axis.

2. The outlet body mold according to claim 1, characterized in that: The upper surface of the support base (2) is provided with an installation groove (6), and a stamping base (3) is fixedly installed on the inner wall of the installation groove (6). The upper surface of the stamping base (3) is provided with an opening groove (4), and a material outlet column (5) is fixedly installed on the upper surface of the stamping base (3). The outer surface of the material outlet column (5) is fixedly connected to the feed pipe (21).

3. The outlet body mould according to claim 2, characterized in that: A connecting column (9) is fixedly installed on the inner wall of the opening groove (4), and a first fixing column (10) and a second fixing column (12) are inserted into the inner wall of the connecting column (9).

4. The outlet body mould according to claim 3, characterized in that: A connecting block (11) is fixedly connected to the outer surface of the connecting column (9), and a slot (22) is provided on the upper surface of the stamping plate (20). The outer surface of the connecting block (11) is inserted into the slot (22).

5. The spout body mold of claim 3, wherein: The first fixed post (10) is fixedly connected to a first clamping block (8) at one end away from the connecting post (9). The outer surface of the first clamping block (8) is slidably connected to a first connecting frame (18). The outer surface of the first connecting frame (18) is fixedly connected to the support base (2). A limit rod (19) is inserted into the inner wall of the first clamping block (8). The outer surface of the limit rod (19) is inserted into the first connecting frame (18).

6. The spout body mold of claim 3, wherein: The outer surface of the second fixed column (12) is fixedly connected to a second clamping block (13), and the outer surface of the second clamping block (13) is provided with a connecting groove (14).

7. The spout body mold of claim 5, wherein: The second connecting frame (15) is fixedly connected to the side of the support base (2) away from the first connecting frame (18), and the inner wall of the second connecting frame (15) is slidably connected to the second clamping block (13).

8. The spout body mold of claim 7, wherein: A fixed baffle (16) is fixedly connected to the outer surface of the second connecting frame (15), and a pull rod (17) is slidably connected to the inner wall of the fixed baffle (16). The outer surface of the pull rod (17) is engaged with the second connecting frame (15).

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