An automatic liquid-dispensing and circulating adhesive coating device for steel wire ropes

Abstract

This utility model relates to the field of wire rope coating devices, and discloses an automatic liquid-filling and circulating glue-filling device for wire ropes. It includes a support platform, a support plate fixedly connected to the upper surface of the support platform, a motor mounted on the left surface of the support plate, a take-up roller fixedly connected to the output shaft of the motor, a traction roller rotatably connected to the inner surface of the support plate, a glue-filling box fixedly connected to the upper surface of the support platform, a guide roller rotatably connected to the inner surface of the glue-filling box, and circular holes through the front and rear surfaces of the glue-filling box. An automatic liquid-filling component is installed on the inner wall of the support platform, and a circulation component is installed inside the glue-filling box. In this utility model, the automatic liquid-filling component enables automatic liquid filling, reducing labor costs and allowing for precise control of the glue addition amount, avoiding excessive or insufficient glue addition caused by manual addition, thus ensuring the subsequent glue-filling quality.

Description

Technical Field

[0001] This utility model relates to the field of steel wire rope coating devices, and in particular to an automatic liquid-filling and circulating coating device for steel wire ropes. Background Technology

[0002] In the industrial production field, steel wire ropes are widely used in many industries such as mining, construction, and shipbuilding as important load-bearing and transmission components. The coating process is one of the key steps in the production and manufacturing of steel wire ropes. By coating the surface of the steel wire rope with adhesive, its wear resistance, corrosion resistance, and connection strength with other components can be effectively improved.

[0003] However, in the wire rope coating equipment used in some small and medium-sized factories, the glue addition process has long relied on manual operation. This traditional manual method of adding glue has exposed many drawbacks: on the one hand, manual operation is inefficient and requires a lot of manpower and time, making it difficult to meet the efficiency requirements of modern industrial production; on the other hand, it is difficult to accurately control the amount of glue added manually, which can easily lead to too much or too little glue. When too much glue is added, it will cause waste of glue and increase production costs, while when too little glue is added, the wire rope will not be fully coated, and the expected coating quality cannot be achieved, thus affecting the overall performance and service life of the wire rope.

[0004] To address this problem, an automatic liquid-filling and circulating adhesive coating device for steel wire ropes is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automatic liquid-filling and circulating adhesive coating device for steel wire ropes, which aims to improve the problems of low efficiency, difficulty in controlling the amount, easy waste and quality impact of manual liquid filling in existing small-scale factory adhesive coating devices.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic liquid-filling and circulating adhesive coating device for steel wire rope, comprising a support platform, a support plate fixedly connected to the upper surface of the support platform, a motor disposed on the left surface of the support plate, a winding roller fixedly connected to the output shaft of the motor, a pulling roller rotatably connected to the inner surface of the support plate, an adhesive coating box fixedly connected to the upper surface of the support platform, a guide roller rotatably connected to the inner surface of the adhesive coating box, circular holes penetrating through the front and rear sides of the adhesive coating box, an automatic liquid-filling component disposed on the inner wall of the support platform, and a circulation component disposed inside the adhesive coating box;

[0007] The automatic liquid dispensing assembly includes a glue storage tank, which is fixedly connected to the upper surface of the support platform. A connecting pipe is fixedly connected to the bottom end of the left surface of the glue storage tank. A glue storage box is fixedly connected to the upper surface of the support platform. A baffle is slidably connected to the inner wall on the right side of the glue storage box. A float plate is fixedly connected to the top end of the left surface of the baffle.

[0008] As a further description of the above technical solution:

[0009] The automatic liquid dispensing assembly also includes a glue dispensing tube, which is connected to the bottom end of the left surface of the glue storage tank. A through hole is provided on the right surface of the baffle.

[0010] As a further description of the above technical solution:

[0011] The circulation assembly includes a positioning plate, with a screw threadedly connected to the inner surface of the positioning plate. A handwheel is fixedly connected to the front surface of the screw, and a positioning rod is fixedly connected to the rear surface of the positioning plate. A clamping plate is slidably connected to the inner wall of the glue application box. A slot is provided on the front surface of the clamping plate, and a T-shaped groove is provided on the inner wall behind the slot. A T-shaped block is fixedly connected to the rear surface of the positioning rod.

[0012] As a further description of the above technical solution:

[0013] The take-up roller is rotatably connected to the inner surface of the support plate, and a feeding pipe is fixedly connected through the upper surface of the glue storage tank.

[0014] As a further description of the above technical solution:

[0015] The dispensing tube passes through and is fixedly connected to the bottom end of the right surface of the glue coating box.

[0016] As a further description of the above technical solution:

[0017] The screw is rotatably connected to the front surface of the glue-applying box, and the rear surface of the positioning rod is set as an inclined surface that gradually slopes backward from top to bottom.

[0018] As a further description of the above technical solution:

[0019] The positioning rod passes through and is slidably connected to the front surface of the glue coating box.

[0020] As a further description of the above technical solution:

[0021] The T-shaped block is slidably connected to the inner wall of the T-shaped groove, which is inclined from top to bottom.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the automatic liquid addition component enables automatic liquid addition, reducing labor costs and accurately controlling the amount of adhesive added, avoiding excessive or insufficient adhesive due to manual addition, thus ensuring the quality of subsequent adhesive application.

[0024] 2. In this utility model, through the cooperation of the circulation component, excess glue on the surface of the steel wire rope can be squeezed out during the glue application process and allowed to flow back to the glue application box, thus avoiding excessive glue residue on the steel wire rope, avoiding glue waste, and reducing cost losses. Attached Figure Description

[0025] Figure 1 This is a front view of the three-dimensional structure of the overall device in this utility model;

[0026] Figure 2 This is a three-dimensional cross-sectional view of the glue storage tank and glue storage box in this utility model;

[0027] Figure 3 This is a three-dimensional cross-sectional diagram showing the glue storage tank, glue storage box, and float plate of this utility model.

[0028] Figure 4 This is a three-dimensional cross-sectional view of the glue-coating box in this utility model;

[0029] Figure 5 This is a three-dimensional cross-sectional diagram of the clamping plate and positioning plate in this utility model.

[0030] Figure 6 In this utility model Figure 5 A magnified schematic diagram of the three-dimensional structure of part A.

[0031] Legend:

[0032] 1. Support platform; 2. Support plate; 3. Take-up roller; 4. Motor; 5. Pull roller; 6. Glue application box; 71. Glue storage tank; 72. Connecting pipe; 73. Glue storage tank; 74. Baffle; 75. Float plate; 76. Through hole; 77. Glue outlet pipe; 8. Guide roller; 9. Round hole; 101. Positioning plate; 102. Handwheel; 103. Screw; 104. Positioning rod; 105. Clamping plate; 106. Slot; 107. T-block; 108. T-slot. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figure 1 , Figure 2 , Figure 4 This utility model provides an embodiment of an automatic liquid-dispensing and circulating adhesive coating device for steel wire ropes. It includes a support platform 1 for supporting the entire device. A support plate 2 is fixedly connected to the upper surface of the support platform 1. A motor 4 is mounted on the left surface of the support plate 2. The motor 4 is existing technology and can be implemented by those skilled in the art; therefore, it will not be described in detail in this case. A take-up roller 3 is fixedly connected to the output shaft of the motor 4. After the motor 4 starts, it can drive the take-up roller 3 to rotate. A traction roller 5 is rotatably connected to the inner surface of the support plate 2. An adhesive coating box 6 is fixedly connected to the upper surface of the support platform 1. Two sets of support plates 2 are arranged symmetrically on the front and rear sides of the adhesive coating box 6. The inner surface of the adhesive coating box 6... The outer walls of the take-up roller 3, the pull roller 5, and the guide roller 8 are equidistantly provided with multiple sets of recesses in the left-right direction. The recesses can provide guidance for the wire rope. The front and rear sides of the coating box 6 are provided with through holes 9, through which the wire rope can pass. The take-up roller 3 and the pull roller 5 are at the same height, and the guide roller 8 is lower than the holes 9. The holes 9 are cone-shaped, with the bottom end near the inner side of the coating box 6 being lower. The inner wall of the support platform 1 is provided with an automatic liquid addition component. When the amount of glue in the coating box 6 is insufficient, the automatic liquid addition component can automatically add material. The inside of the coating box 6 is provided with a circulation component. The circulation component can squeeze out the glue on the surface of the wire rope to avoid waste and allow the excess glue to be recycled.

[0035] Reference Figures 2-4 The automatic dispensing assembly includes a glue storage tank 71, which is sealed inside. The glue storage tank 71 is fixedly connected to the upper surface of the support platform 1. A connecting pipe 72 is passed through and fixedly connected to the bottom end of the left surface of the glue storage tank 71. A glue storage tank 73 is fixedly connected to the upper surface of the support platform 1. The glue in the glue storage tank 71 can enter the glue storage tank 73 through the connecting pipe 72. A baffle 74 is slidably connected to the inner wall on the right side of the glue storage tank 73. The baffle 74 can block the connecting pipe 72 and hinder the flow of glue. The top end of the left surface of the baffle 74 is fixedly connected to... A float plate 75 is connected, and the height of the float plate 75 will change according to the liquid level of the glue in the glue storage tank 73. The automatic liquid addition component also includes a glue outlet pipe 77, which is connected through and fixed to the bottom end of the left surface of the glue storage tank 73. A through hole 76 is provided through the right surface of the baffle plate 74. When the through hole 76 and the connecting pipe 72 are aligned, the glue in the glue storage tank 71 can enter the glue storage tank 73 through the connecting pipe 72 and the through hole 76. In this technical solution, the surface of each component is sprayed with an anti-stick coating to prevent glue from adhering.

[0036] Reference Figure 1 , Figure 2 , Figure 4The take-up roller 3 is rotatably connected to the inner surface of the support plate 2. The upper surface of the glue storage tank 71 is penetrated and fixedly connected to the feeding pipe. The glue liquid is added into the glue storage tank 71 from the feeding pipe. A sealing plug is inserted into the feeding pipe to prevent impurities from seeping in. The glue outlet pipe 77 is penetrated and fixedly connected to the bottom end of the right surface of the glue coating box 6. Under the action of the glue outlet pipe 77, the liquid level of the glue in the glue storage box 73 and the glue coating box 6 is the same.

[0037] Reference Figure 1 , Figure 5 , Figure 6 The circulation assembly includes a positioning plate 101, with a screw 103 threadedly connected to the inner surface of the positioning plate 101. A handwheel 102 is fixedly connected to the front surface of the screw 103, which is easy to grip. Rotating the handwheel 102 will drive the screw 103 to rotate. A positioning rod 104 is fixedly connected to the rear surface of the positioning plate 101. The positioning plate 101 and the positioning rod 104 will move synchronously. A clamping plate 105 is slidably connected to the inner wall of the glue application box 6. The clamping plate 105 is located close to the inner side of the glue application box 6. A slot 106 is opened on the front surface of the clamping plate 105, which fits with the positioning rod 104. A T-shaped groove 108 is opened on the inner wall of the rear side of the slot 106. A T-shaped block 107 is fixedly connected to the rear surface of the positioning rod 104, which fits with the T-shaped groove 108.

[0038] Reference Figure 1 , Figure 5 , Figure 6 The screw 103 is rotatably connected to the front surface of the glue-applying box 6, which provides support for the screw 103. The rear surface of the positioning rod 104 is set as an inclined surface that gradually slopes backward from top to bottom. The positioning rod 104 passes through and is slidably connected to the front surface of the glue-applying box 6. The T-shaped block 107 is slidably connected to the inner wall of the T-shaped groove 108. The T-shaped block 107 moves with the movement of the positioning rod 104. When it moves, it will squeeze the T-shaped groove 108 and drive the clamping plate 105 to move. The positioning rod 104, T-shaped block 107, T-shaped groove 108 and clamping plate 105 are all provided in four sets, arranged in a circular array with the center of the circular hole 9 as the origin. The T-shaped groove 108 is opened in an inclined shape that gradually slopes backward from top to bottom.

[0039] Working principle: When using this device, first pass one end of the wire rope through the round hole 9, the traction roller 5 and the guide roller 8 and wrap it around the take-up roller 3. During this process, the surface of the wire rope will be coated with glue. Then, turn the handwheel 102 to drive the screw 103 to rotate, which in turn drives the positioning plate 101 and the positioning rod 104 to move forward. The forward-moving positioning rod 104 will drive the T-shaped block 107 to press against the inner wall of the T-shaped groove 108, which will in turn drive the four sets of clamping plates 105 to come together. When the clamping plates 105 contact the surface of the wire rope, the rotation stops.

[0040] Then, the motor 4 is started to drive the winding roller 3 to rotate and wind up the wire rope. During this process, the round hole 9, the traction roller 5 and the guide roller 8 will guide the wire rope. When the wire rope passes under the guide roller 8, it will be coated with glue. When the wire rope passes through the clamp 105, the glue on the surface will be pressed out. The glue that is pressed out will flow into the glue coating box 6 and be recycled.

[0041] During use, the amount of adhesive in the glue application tank 6 will gradually decrease, which will cause the liquid level of adhesive in the glue storage tank 73 to drop. This will cause the float plate 75 and the baffle plate 74 to move downwards. Gradually, the through hole 76 will align with the connecting pipe 72, and the adhesive in the glue storage tank 71 will enter the glue storage tank 73 through the connecting pipe 72 and the through hole 76, realizing automatic addition of adhesive. During this process, the float plate 75 will gradually rise, causing the baffle plate 74 to move upwards and block the connecting pipe 72, thereby realizing automatic addition of adhesive and controlling the amount added.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic liquid-dispensing and circulating adhesive coating device for steel wire ropes, comprising a support platform (1), characterized in that: A support plate (2) is fixedly connected to the upper surface of the support platform (1). A motor (4) is provided on the left surface of the support plate (2). A winding roller (3) is fixedly connected to the output shaft of the motor (4). A traction roller (5) is rotatably connected to the inner surface of the support plate (2). A glue-applying box (6) is fixedly connected to the upper surface of the support platform (1). A guide roller (8) is rotatably connected to the inner surface of the glue-applying box (6). Circular holes (9) are provided through the front and rear sides of the glue-applying box (6). An automatic liquid-adding component is provided on the inner wall of the support platform (1). A circulation component is provided inside the glue-applying box (6). The automatic liquid dispensing assembly includes a glue storage tank (71), which is fixedly connected to the upper surface of the support platform (1). A connecting pipe (72) is fixedly connected to the bottom end of the left surface of the glue storage tank (71). A glue storage box (73) is fixedly connected to the upper surface of the support platform (1). A baffle (74) is slidably connected to the inner wall on the right side of the glue storage box (73). A float plate (75) is fixedly connected to the top end of the left surface of the baffle (74).

2. The automatic liquid-dispensing and circulating adhesive coating device for steel wire rope according to claim 1, characterized in that: The automatic liquid dispensing assembly also includes a glue dispensing tube (77), which is connected to the bottom of the left surface of the glue storage tank (73) and a through hole (76) is provided on the right surface of the baffle (74).

3. The automatic liquid-filling and circulating adhesive coating device for steel wire rope according to claim 1, characterized in that: The circulation assembly includes a positioning plate (101), with a screw (103) threaded through and connected to the inner surface of the positioning plate (101). A handwheel (102) is fixedly connected to the front surface of the screw (103), and a positioning rod (104) is fixedly connected to the rear surface of the positioning plate (101). A clamping plate (105) is slidably connected to the inner wall of the glue application box (6). A slot (106) is provided on the front surface of the clamping plate (105), and a T-shaped groove (108) is provided on the inner wall of the rear side of the slot (106). A T-shaped block (107) is fixedly connected to the rear surface of the positioning rod (104).

4. The automatic liquid-filling and circulating adhesive coating device for steel wire rope according to claim 1, characterized in that: The take-up roller (3) is rotatably connected to the inner surface of the support plate (2), and the upper surface of the glue storage tank (71) is connected to a feeding pipe.

5. The automatic liquid-filling and circulating adhesive coating device for steel wire rope according to claim 2, characterized in that: The dispensing tube (77) passes through and is fixedly connected to the bottom end of the right surface of the glue coating box (6).

6. The automatic liquid-dispensing and circulating adhesive coating device for steel wire rope according to claim 3, characterized in that: The screw (103) is rotatably connected to the front surface of the glue-applying box (6), and the rear surface of the positioning rod (104) is set as an inclined surface that gradually slopes backward from top to bottom.

7. The automatic liquid-dispensing and circulating adhesive coating device for steel wire rope according to claim 3, characterized in that: The positioning rod (104) passes through and is slidably connected to the front surface of the glue coating box (6).

8. The automatic liquid-dispensing and circulating adhesive coating device for steel wire rope according to claim 3, characterized in that: The T-shaped block (107) is slidably connected to the inner wall of the T-shaped groove (108), which is opened in a gradually backward inclined shape from top to bottom.

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