A seawater channel sand removal device
The seawater channel sand cleaning device utilizes a combination of pressurized seawater and compressed air to solve the problem of difficult mud and sand removal in seawater channels, achieving efficient cleaning and safe operation. It is suitable for seawater channel cleaning in the iron and steel metallurgy and chemical industries.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENGLI PETROCHEM DALIAN
- Filing Date
- 2025-07-03
- Publication Date
- 2026-06-30
AI Technical Summary
Existing manual cleaning of mud and sand in seawater channels is labor-intensive, costly, and dangerous, while submersible sewage pumps are not effective at cleaning sand.
Design a seawater channel sand removal device that uses pressurized seawater sprayed through nozzles to increase flow velocity, and combines this with compressed air entering the device to create negative pressure. The concentrated sand water composed of mud, sand, and compressed air is discharged to the sewage tank through a pneumatic sewage pipe to achieve cleaning.
It improves sand removal efficiency and quality, reduces labor costs, avoids life-threatening risks to divers, simplifies operating procedures, and facilitates its application in coastal steel metallurgy and chemical industries.
Smart Images

Figure CN224431527U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of equipment inspection and maintenance, and in particular to a sand cleaning device for seawater channels. Background Technology
[0002] Industries such as steel metallurgy and chemical manufacturing located along the coast require seawater as circulating cooling water. Seawater is pumped to heat exchange equipment. Typically, each seawater pump has a seawater inlet channel, 3 meters high and 4.5 meters wide, located at a water depth of 10 meters. Each seawater channel is equipped with a steel gate, measuring 3 meters x 4.5 meters. During pump operation, the seawater flow accelerates, carrying and depositing a large amount of silt and sand in the inlet channel. If the silt and sand around the steel gate is not cleaned during pump maintenance, the gate may not close properly, hindering maintenance work on the seawater channel.
[0003] Currently, most companies rely on divers to manually clean the mud and sand around the gate at a depth of 10 meters. This method is labor-intensive, costly, and dangerous. Using submersible sewage pumps directly results in poor cleaning efficiency because the mud and sand deposited in the seawater channel cannot be concentrated and transported to the pump inlet. Therefore, there is a need to invent a new type of seawater channel sand cleaning device that has excellent cleaning effect and requires no manual operation. Utility Model Content
[0004] This utility model provides a seawater channel sand cleaning device, which solves the problems of existing manual sand cleaning methods, such as large workload, high cost and high risk, and poor sand cleaning effect of submersible sewage pumps.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A seawater channel sand removal device includes a main frame. A pneumatic sewage pipe is installed on the left and right sides of the main frame, and the two pneumatic sewage pipes are connected by a first connecting pipe. The middle part of the first connecting pipe is connected to the lower end of an air inlet pipe. The upper end of the air inlet pipe protrudes from the upper part of the main frame and is connected to an external compressed air pipe. The upper end of the pneumatic sewage pipe protrudes from the upper part of the main frame and is connected to a sewage tank. A water inlet pipe is installed on the main frame inside the pneumatic sewage pipe. The lower end of the water inlet pipe is connected to the upper end of a second connecting pipe. The lower end of the second connecting pipe is connected to several nozzles.
[0007] Furthermore, the main frame is positioned above the sediment deposited on the gate, with both ends of the main frame located within the gate's track.
[0008] Furthermore, a lifting ring is provided at the top of the main frame.
[0009] Furthermore, the lower surface of the main frame is connected to the upper end of the support, and the lower end of the support is in contact with the ground below the silt deposited by the gate.
[0010] Furthermore, the pneumatic sewage pipe is arranged longitudinally, the first connecting pipe is arranged laterally, the air inlet pipe is arranged longitudinally, the water inlet pipe is arranged longitudinally, and the second connecting pipe is arranged laterally.
[0011] Furthermore, the lower end of the pneumatic sewage pipe is located above the sludge deposited by the gate, and the lower end of the nozzle is located above the sludge deposited by the gate.
[0012] The beneficial effects of this utility model are as follows:
[0013] This invention utilizes pressurized seawater sprayed through nozzles to increase flow velocity and clean the mud and sand at the lower end of the main frame. Simultaneously, compressed air enters the device, forcing water out of the pneumatic sewage pipe. The negative pressure created when the air is discharged forces the concentrated sand-water mixture (mud, water, and compressed air) to be discharged into the sewage tank through the pneumatic sewage pipe. This combination of hydraulic impact and pneumatic conveying effectively removes large amounts of sediment and sand from the seawater channel, solving the problem of poor sand removal efficiency caused by the difficulty of traditional submersible pumps in collecting sediment. It improves the efficiency and quality of sand removal and creates favorable conditions for the maintenance of seawater pumps.
[0014] This utility model device eliminates the need for personnel to work underwater. Simply lower the sand-removing device to the predetermined position along the steel gate track using a crane, and connect the water hose and compressed air pipe to automatically perform the sand-removing operation. This greatly reduces manpower input and lowers labor costs, while also avoiding the life-threatening dangers that divers may face when working underwater, thus improving the safety of the operation.
[0015] The entire device consists of basic components such as a seawater channel sand cleaning device frame, flushing water pipes, compressed air inlet pipes, nozzles, pneumatic sewage discharge pipes, and supports. Its structural design is simple and reasonable, making it easy to manufacture and assemble. During operation, simply connect the water inlet and air inlet according to the set steps, secure the device with lifting rings, and lower it to start the sand cleaning work. No complicated operating procedures or long-term professional monitoring are required, making it suitable for widespread application in coastal steel metallurgy, chemical, and other industries. It is easily accepted and promoted by various enterprises, effectively meeting the need for sand cleaning of seawater channels before maintenance and improving production and maintenance efficiency. Attached Figure Description
[0016] To more clearly illustrate the embodiments of this utility model or the technical solutions of the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the sewage discharge route of this utility model.
[0019] Explanation of icon numbers:
[0020] 1. Main frame; 2. Pneumatic sewage pipe; 3. First connecting pipe; 4. Air inlet pipe; 5. Water inlet pipe; 6. Second connecting pipe; 7. Nozzle; 8. Gate sedimentation mud and sand; 9. Track; 10. Lifting ring; 11. Support. Detailed Implementation
[0021] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this utility model or its application or use. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0024] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0025] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0026] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0027] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0028] This utility model provides a technical solution: a seawater channel sand removal device, such as... Figure 1 and 2 As shown, the system includes a main frame 1, which is positioned above the sludge deposited on the gate 8. Both ends of the main frame 1 are located within the gate's track 9. A lifting ring 10 is installed at the top of the main frame 1. The lower surface of the main frame 1 is connected to the upper end of a support 11, and the lower end of the support 11 contacts the ground below the sludge deposited on the gate 8. A pneumatic sewage pipe 2 is installed on the left and right sides of the main frame 1, and the two pneumatic sewage pipes 2 are connected by a first connecting pipe 3. The middle part of the first connecting pipe 3 is connected to the lower end of an air inlet pipe 4. The upper end of the air inlet pipe 4 protrudes from the upper part of the main frame 1 and is connected to an external compressed air pipe. The upper end of the pneumatic sewage pipe 2 protrudes from the upper part of the main frame 1 and is connected to a sewage tank. A water inlet pipe 5 is installed on the main frame 1 inside the pneumatic sewage pipe 2. The lower end of the water inlet pipe 5 is connected to the upper end of a second connecting pipe 6, and the lower end of the second connecting pipe 6 is connected to several nozzles 7.
[0029] The pneumatic sewage pipe 2 is arranged longitudinally, the first connecting pipe 3 is arranged laterally, the air inlet pipe 4 is arranged longitudinally, the water inlet pipe 5 is arranged longitudinally, and the second connecting pipe 6 is arranged laterally. The lower end of the pneumatic sewage pipe 2 is located above the sludge 8 deposited by the gate, and the lower end of the nozzle 7 is located above the sludge 8 deposited by the gate.
[0030] The main body of this utility model is a main frame that can move up and down along the steel gate track. Two lifting rings are provided on the top of the main frame that can pull the main frame up and down. Two water inlets, one compressed air inlet and two nozzles are provided at the upper end of the main frame. There is a pneumatic sewage pipe at each end of the main frame. Eight water outlets and two supports are provided at the bottom of the frame. When the seawater channel needs maintenance, connect the water hose to the inlet and the compressed air pipe to the air inlet. Secure them with steel wire ropes via two lifting rings. Use a crane to lower the sand cleaning device along the steel gate track to the bottom of the seawater channel. After being pressurized, the seawater enters the sand cleaning device through the water hose. After passing through eight nozzles, the flow velocity increases, cleaning the mud and sand at the lower end of the main frame. The maintenance compressed air enters the sand cleaning device through the air inlet. The compressed air pressure is 0.2~0.7MPa. The water in the pneumatic sewage pipe is forced out by the compressed air. During the gas discharge process, the lower part of the pneumatic sewage pipe becomes negative pressure. Subsequently, the concentrated sand water composed of mud, sand, water, and compressed air is discharged from the pneumatic sewage pipe to the sewage tank, which plays the role of cleaning the mud and sand in the seawater channel.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A sand-removing device for seawater channels, characterized in that: The system includes a main frame (1), with a pneumatic sewage pipe (2) on the left and right sides of the main frame (1). The two pneumatic sewage pipes (2) are connected by a first connecting pipe (3). The middle part of the first connecting pipe (3) is connected to the lower end of the air inlet pipe (4). The upper end of the air inlet pipe (4) protrudes from the upper part of the main frame (1) and is connected to an external compressed air pipe. The upper end of the pneumatic sewage pipe (2) protrudes from the upper part of the main frame (1) and is connected to a sewage tank. A water inlet pipe (5) is provided on the main frame (1) inside the pneumatic sewage pipe (2). The lower end of the water inlet pipe (5) is connected to the upper end of the second connecting pipe (6). The lower end of the second connecting pipe (6) is connected to several nozzles (7).
2. The seawater channel sand removal device according to claim 1, characterized in that: The main frame (1) is positioned above the sludge (8) deposited by the gate, and the two ends of the main frame (1) are located within the track (9) of the gate.
3. The seawater channel sand removal device according to claim 1, characterized in that: The top of the main frame (1) is provided with a lifting ring (10).
4. The seawater channel sand removal device according to claim 1, characterized in that: The lower surface of the main frame (1) is connected to the upper end of the support (11), and the lower end of the support (11) is in contact with the ground below the gate sediment (8).
5. The seawater channel sand removal device according to claim 1, characterized in that: The pneumatic sewage pipe (2) is arranged longitudinally, the first connecting pipe (3) is arranged laterally, the air inlet pipe (4) is arranged longitudinally, the water inlet pipe (5) is arranged longitudinally, and the second connecting pipe (6) is arranged laterally.
6. The seawater channel sand removal device according to claim 1, characterized in that: The lower end of the pneumatic sewage pipe (2) is located above the gate sediment (8), and the lower end of the nozzle (7) is located above the gate sediment (8).