A rapid maintenance device for chemical engineering pipelines

Abstract

This utility model discloses a rapid repair device for chemical engineering pipelines, including an engineering pipeline, a positioning and moving frame, a moving mechanism, a rotating mechanism, a clamping mechanism, a locking mechanism, and a pipe clamp. Both the positioning and moving frame and the pipe clamp are mounted on the outer wall of the engineering pipeline. The moving mechanism is located at one end of the positioning and moving frame. The clamping mechanism simultaneously clamps the pipe clamp, enabling it to move along the engineering pipeline. The locking mechanism is located on the lower side of the positioning and moving frame. The moving mechanism drives the positioning and moving frame to move along the direction of the engineering pipeline. The clamping mechanism on the positioning and moving frame moves the pipe clamp towards the damaged area of ​​the pipeline. The rotating mechanism drives the entire positioning and moving frame to rotate around the engineering pipeline as its axis. The positioning and moving frame rotates the pipe clamp via the locking mechanism, adjusting the pipe clamp's orientation to ensure the damaged area is located inside the pipe clamp. Finally, the locking mechanism tightens the pipe clamp and installs it onto the damaged area, ensuring that no liquid leaks from the damaged area of ​​the engineering pipeline after the pipe clamp is tightened.

Description

Technical Field

[0001] This utility model belongs to the field of pipeline maintenance technology, and specifically relates to a rapid maintenance device for chemical engineering pipelines. Background Technology

[0002] Chemical engineering relies heavily on pipeline networks for material transport. These pipelines operate under harsh conditions such as high temperature, high pressure, corrosion, and vibration, making them highly susceptible to localized leaks due to corrosion, erosion, material defects, or external damage. Traditional welding repair methods require shutdown, depressurization, emptying, and replacement of flammable and toxic media within the pipeline before direct welding repair at the leak point. This method is unsuitable for pipelines carrying flammable and explosive media or for special operating areas where open flames are prohibited. Similarly, the method of mechanically binding leak points with metal clamps operated by operators is also unsuitable for the chemical engineering field. Leaks in chemical engineering pipelines can release toxic, harmful, and highly corrosive gases or liquids, seriously endangering the safety and health of operators.

[0003] A search revealed a prior art patent publication number CN120609000A for a rapid repair composite leak detection device for heat pump pipelines. This device includes two sets of support rings, with guides movably connected to the outer sides of the support rings, and a repair mechanism movably connected to the outer sides of the guides. This device repairs pipe damage by wrapping tape around the pipe. However, the tape cannot withstand the high pressure inside the pipeline, and its chemical stability is insufficient for most chemical solvents and highly corrosive media, making it easily dissolved or corroded. Another prior art patent publication number CN119778570A describes a pipe repair device, comprising a half-type repair device consisting of an upper shell, a lower shell, and a sealing gasket. This device achieves a double-seal effect and anti-slip effect through the sealing gasket. However, this device also requires complete manual operation for leak repair and is unsuitable for leaks of toxic, harmful, or highly corrosive gases or liquids. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a rapid repair device for chemical engineering pipelines. A moving mechanism drives a positioning frame to move along the pipeline. A clamping mechanism on the positioning frame moves a pipe clamp towards the damaged area. A rotating mechanism drives the entire positioning frame to rotate around the pipeline axis. The positioning frame, through a locking mechanism, rotates the pipe clamp, adjusting its orientation to ensure the damaged area is inside the clamp, guaranteeing its leak-proof function. The locking mechanism then tightens the pipe clamp onto the damaged area, ensuring no further liquid leakage after clamping. Once the clamp is installed, the entire device, except for the clamp, is moved back to its starting point via the moving mechanism, and the positioning frame is removed from the pipeline for future use. This avoids direct exposure of operators to toxic, harmful, corrosive, or flammable and explosive leaked media.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A rapid maintenance device for chemical engineering pipelines includes a positioning and moving frame, a moving mechanism, a rotating mechanism, a clamping mechanism, a locking mechanism, and a pipe clamp. The positioning and moving frame and the pipe clamp are both installed on the outer wall of the engineering pipeline. The moving mechanism, rotating mechanism, and clamping mechanism are all installed on the positioning and moving frame. The clamping mechanism simultaneously contacts the pipe clamp, which can drive the pipe clamp to move along the engineering pipeline. The pipe clamp is installed on the locking mechanism, which is also installed on the lower side of the positioning and moving frame.

[0007] The positioning and moving frame includes a positioning ring, a hinge, a pin, and fastening bolts. The positioning ring is an annular clamp that can open and close vertically. A hinge is provided at the connection point on one side of the positioning ring, and a pin is provided inside the hinge. The positioning ring can be opened and closed as a whole through the hinge and the pin. It is then fastened to the anti-loosening washer by the fastening bolts on the other side of the positioning ring to prevent the positioning ring from opening during operation. The positioning ring can be quickly installed at any position on the engineering pipeline through the hinge, pin, and fastening bolts, realizing rapid adjustment and positioning. At the same time, it can be quickly disassembled from the engineering pipeline and can be reused.

[0008] The moving mechanism includes a limiting shaft I, a wheel frame I, a pulley I, a motor I, and a spring I. The moving mechanism as a whole has three sets of equidistant circles arranged on the positioning and moving frame. One end of the limiting shaft I has a limiting ring, and the limiting shaft I passes through the positioning ring and connects to the wheel frame I. The pulley I is set inside the wheel frame I, and the motor I is set on one side of the wheel frame I. The motor I controls the rotation of the pulley I. The spring I is sleeved on the limiting shaft I and is also set between the wheel frame I and the positioning ring. The spring I presses the wheel frame I, and the wheel frame I drives the pulley I to press against the wall of the engineering pipeline. The motor I controls the rotation of the pulley I, driving the entire device to move along the direction of the engineering pipeline.

[0009] The rotating mechanism includes a limiting shaft II, a wheel frame II, pulleys II, a motor II, and a spring II. The rotating mechanism as a whole has three sets of equidistant circular arrangements on the positioning and moving frame. One end of the limiting shaft II has a limiting ring, and the limiting shaft II passes through the positioning ring to connect to the wheel frame II. Multiple sets of pulleys II are arranged inside the wheel frame II. The motor II is arranged on one side of the wheel frame II and controls the rotation of multiple sets of pulleys II. The spring II is sleeved on the limiting shaft II and is also arranged between the wheel frame II and the positioning ring. The spring II presses the wheel frame II, and the wheel frame II drives the multiple sets of pulleys II to press against the wall of the engineering pipeline. The motor II controls the rotation of the pulleys II, driving the entire device to rotate around the engineering pipeline as the axis.

[0010] The clamping mechanism includes a positioning plate I, a limiting shaft III, a positioning plate II, and a spring III. Two sets of clamping mechanisms are provided, symmetrically distributed on the positioning and moving frame. The positioning plate I is fixed inside the positioning ring. One end of the limiting shaft III has a limiting ring. The limiting shaft III passes through the positioning plate I and connects to the positioning plate II. The limiting shaft III and the positioning plate I are slidably connected. The spring III is sleeved on the limiting shaft III and is simultaneously positioned between the positioning plate II and the positioning plate I. The clamping mechanisms at both ends of the positioning and moving frame push out the positioning plate II via the spring III, and the positioning plate II touches the central clamp.

[0011] The locking mechanism includes an electric push rod I, a fixed plate, a connecting shaft I, a movable plate I, a clamping plate, a connecting rod I, a connecting rod II, an electric screwdriver, and a hexagonal drill bit. Two sets of fixed plates are fixed to the lower end of the positioning ring. The electric push rod I is mounted on one set of fixed plates. A movable plate I is located at the protruding end of the electric push rod I. Two sets of movable plates I are provided, with clamping plates at both ends. The two sets of movable plates I are connected by connecting rod I and connecting rod II, which are rotatably connected by a pin. A connecting shaft I is also provided between the two sets of fixed plates. A clamping plate is simultaneously mounted on the connecting shaft I and slidably connected to it. A support frame is mounted on the other set of fixed plates. A connecting shaft II is provided between the support frame and the fixed plate. The electric push rod II is mounted on the support frame. A movable plate II is located at the protruding end of the electric push rod II and slidably connected to the connecting shaft II. Three sets of electric screwdrivers are mounted on the movable plate II, and a hexagonal drill bit is located at the output end of each electric screwdriver.

[0012] The pipe clamp includes a locking sleeve, a sleeve, arc-shaped lugs, grooves, limiting shafts IV, hexagonal socket bolts, and leak-proof washers. The sleeve is C-shaped and nested inside the locking sleeve. The two ends of the locking sleeve are turned outward to form arc-shaped lugs with the locking sleeve itself. Multiple grooves are provided on the arc-shaped lugs. Two sets of limiting shafts IV pass through the middle of the upper and lower arc-shaped lugs. Multiple circular through holes are provided on the limiting shafts IV, allowing the hexagonal socket bolts to pass through. Multiple leak-proof washers are provided inside the sleeve. A welding nut is welded to one side of the limiting shaft IV. The pipe clamp is fitted onto the engineering pipeline through the sleeve. The hexagonal socket bolts and welding nuts are tightened to put the pipe clamp in a pre-clamped state. At this time, the pipe clamp is slidably connected to the engineering pipeline. The lower limiting shaft IV is also set in the clamping plate of the locking mechanism. The electric push rod I of the locking mechanism pushes the moving plate I. The moving plates I on both sides are connected by connecting rod I. Linkage II moves to center, and moving plate I drives the clamping plates at both ends to clamp the limiting shaft IV. The limiting shaft IV on both sides is in the predetermined position, ensuring the pre-clamping state of the pipe clamp, which provides a guarantee for the subsequent tightening of the hexagonal bolts. When the entire device reaches the leak point, the electric push rod II of the locking mechanism pushes the moving plate II. The moving plate II drives multiple sets of electric screwdrivers, so that the hexagonal drill bit is close to the hexagonal bolt. The electric screwdriver controls the rotation of the hexagonal drill bit to tighten the hexagonal bolt and the weld nut. When tightening, the limiting shafts IV on both sides are pulled. The limiting shafts IV pull the locking sleeve. The locking sleeve pulls the sleeve. The sleeve clamps the engineering pipeline. The anti-leakage washer further ensures the sealing of the pipe clamp after clamping and prevents liquid leakage. After ensuring that there is no leakage in the pipeline, the electric screwdriver and clamping plate of the locking mechanism are controlled to reset. The entire device except for the pipe clamp returns to the initial position and is disassembled for future use.

[0013] Furthermore, to facilitate remote operation, the positioning mobile frame is equipped with several cameras, which transmit real-time images to facilitate remote work and quickly and effectively complete pipeline maintenance.

[0014] The advantages of this utility model compared with the prior art are as follows:

[0015] During maintenance, operators do not need to be in close contact with the leak point. They can use the clamping mechanism on the remote-controlled positioning and moving frame to move the pipe clamp towards the damaged area of ​​the pipe. The rotating mechanism drives the entire positioning and moving frame to rotate around the engineering pipeline as the axis. The positioning and moving frame drives the pipe clamp to rotate through the locking mechanism, adjusting the pipe clamp's orientation to ensure that the damaged area of ​​the pipeline is located inside the pipe clamp, ensuring the pipe clamp's leak-proof function. Then, the locking mechanism clamps the opening of the pipe clamp from top to bottom, ensuring that no liquid leaks from the damaged area of ​​the engineering pipeline after the pipe clamp is clamped. Finally, the electric screwdriver of the locking mechanism controls the hexagonal drill bit to approach and rotate, locking the internal hexagonal bolts of the pipe clamp. This avoids the operator being directly exposed to toxic, harmful, corrosive, or flammable and explosive leaked media.

[0016] The upper and lower sets of positioning rings inside the mobile positioning frame are rotatably connected by hinge pins, and then the upper and lower sets of positioning rings are fastened together by fastening bolts. This allows the positioning mobile frame to be quickly installed at any position on the engineering pipeline, achieving rapid adjustment and positioning. It is suitable for engineering pipelines with different pipe diameters, and can be quickly disassembled from the engineering pipeline for repeated deployment and use. Attached Figure Description

[0017] Appendix Figure 1 This utility model discloses a structural schematic diagram of a rapid maintenance device for chemical engineering pipelines. Figure 1 ;

[0018] Appendix Figure 2 This utility model discloses a structural schematic diagram of a rapid maintenance device for chemical engineering pipelines. Figure 2 ;

[0019] Appendix Figure 3 It is attached Figure 2 Schematic diagram of the moving mechanism, rotating mechanism, and clamping mechanism;

[0020] Appendix Figure 4 It is attached Figure 1 Schematic diagram of the locking mechanism Figure 1 ;

[0021] Appendix Figure 5 This utility model discloses a structural schematic diagram of a rapid maintenance device for chemical engineering pipelines. Figure 3 ;

[0022] Appendix Figure 6 It is attached Figure 1 Schematic diagram of the locking mechanism Figure 2 ;

[0023] Appendix Figure 7 It is attached Figure 1 Schematic diagram of the locking mechanism Figure 3 ;

[0024] Appendix Figure 8 It is attached Figure 1 Schematic diagram of the central pipe clamp structure;

[0025] Appendix Figure 9 This is a schematic diagram of the usage status of a rapid maintenance device for chemical engineering pipelines according to this utility model;

[0026] In the diagram: 11. Engineering pipeline; 12. Positioning and moving frame; 13. Moving mechanism; 14. Rotating mechanism; 15. Clamping mechanism; 16. Locking mechanism; 17. Pipe clamp;

[0027] 101. Locating ring; 103. Hinge; 104. Pin; 105. Fastening bolt;

[0028] 201. Limiting shaft I; 202. Wheel frame I; 203. Pulley I; 204. Motor I; 205. Spring I;

[0029] 301. Limiting shaft II; 302. Wheel frame II; 303. Pulley II; 304. Motor II; 305. Spring II;

[0030] 401. Positioning plate I; 402. Limiting shaft III; 403. Positioning plate II; 404. Spring III;

[0031] 501. Electric actuator I; 502. Fixed plate; 503. Connecting shaft I; 504. Moving plate I; 505. Clamping plate; 506. Connecting rod I; 507. Connecting rod II; 508. Electric screwdriver; 509. Hex drill bit; 510. Moving plate II; 511. Electric actuator II; 512. Support frame; 513. Connecting shaft II;

[0032] 601. Locking sleeve; 602. Sleeve; 603. Arc-shaped folded lug; 604. Groove; 605. Limiting shaft IV; 606. Socket head bolt; 607. Leak-proof washer; 608. Welded nut. Detailed Implementation

[0033] To facilitate understanding by those skilled in the art, the following is in conjunction with the appendix. Figure 1-9 The technical solution of this utility model will be further described in detail below.

[0034] A rapid repair device for chemical engineering pipelines includes a positioning and moving frame 12, a moving mechanism 13, a rotating mechanism 14, a clamping mechanism 15, a locking mechanism 16, and a pipe clamp 17. The positioning and moving frame 12 and the pipe clamp 17 are both mounted on the outer wall of the engineering pipeline 11. The moving mechanism 13, rotating mechanism 14, and clamping mechanism 15 are all mounted on the positioning and moving frame 12. The clamping mechanism 15 simultaneously contacts the pipe clamp 17, enabling the pipe clamp 17 to move along the engineering pipeline 11. The pipe clamp 17 is mounted on the locking mechanism 16, which is located below the positioning and moving frame 12. When damage to the engineering pipeline 11 is detected, the pipe clamp 17 is first fitted onto the engineering pipeline 11, placing it in a pre-clamped state. The pipe clamp 17 is slidably connected to the engineering pipeline 11. Then, the positioning and moving frame 12 is installed onto the engineering pipeline 11, ensuring that the pipe clamp 17 is positioned in the middle of the locking mechanism 16. The locking mechanism 16 ensures the pre-clamping of the pipe clamp 17. In the clamped state, the moving mechanism 13 drives the positioning moving frame 12 to move along the direction of the engineering pipeline 11. The clamping mechanism 15 on the positioning moving frame 12 drives the pipe clamp 17 to move towards the pipeline damage point. The rotating mechanism 14 drives the positioning moving frame 12 to rotate around the engineering pipeline 11 as the axis. The positioning moving frame 12 drives the pipe clamp 17 to rotate through the locking mechanism 16. The orientation of the pipe clamp 17 is adjusted to ensure that the pipeline damage point is located inside the pipe clamp 17, ensuring the leak-proof function of the pipe clamp 17. Then, the locking mechanism 16 tightens the pipe clamp 17 and installs it to the pipeline damage point, ensuring that no liquid leaks from the pipeline 11 damage point after the pipe clamp 17 is clamped. After the pipe clamp 17 is installed, the entire device except for the pipe clamp 17 is moved back to the starting point through the moving mechanism 13, and the positioning moving frame 12 is removed from the engineering pipeline 11 for future use. This device is only suitable for repairing damage to straight pipelines and is not suitable for repairing damage to pipeline bends.

[0035] The positioning and moving frame 12 includes a positioning ring 101, a hinge 103, a pin 104, and a fastening bolt 105. The positioning ring 101 is an overall ring-shaped clamp that can open and close vertically. A hinge 103 is provided at the connection point on one side of the positioning ring 101, and a pin 104 is provided inside the hinge 103. The positioning ring 101 can be opened and closed as a whole through the hinge 103 and the pin 104. It is then fastened to an anti-loosening washer through the fastening bolt 105 on the other side of the positioning ring 101 to prevent the positioning ring 101 from opening during operation. The positioning ring can be quickly installed at any position on the engineering pipeline 11 through the hinge 103, the pin 104, and the fastening bolt 105, realizing rapid adjustment and positioning. At the same time, it can be quickly disassembled from the engineering pipeline 11 and can be repeatedly arranged and used.

[0036] The moving mechanism 13 includes a limiting shaft I201, a wheel frame I202, a pulley I203, a motor I204, and a spring I205. The moving mechanism 13 is provided with three sets of equidistant circles arranged on the positioning and moving frame 12. One end of the limiting shaft I201 is provided with a limiting ring. The limiting shaft I201 passes through the positioning ring 101 and connects to the wheel frame I202. The pulley I203 is arranged inside the wheel frame I202. The motor I204 is arranged on one side of the wheel frame I202 and controls the rotation of the pulley I203. The spring I205 is sleeved on the limiting shaft I201 and is also arranged between the wheel frame I202 and the positioning ring 101. The spring I205 presses the wheel frame I202, and the wheel frame I202 drives the pulley I203 to press against the wall of the engineering pipeline 11. The motor I204 controls the rotation of the pulley I203, which drives the entire device to move along the direction of the engineering pipeline 11.

[0037] The rotating mechanism 14 includes a limiting shaft II 301, a wheel frame II 302, pulleys II 303, a motor II 304, and a spring II 305. The rotating mechanism 14 has three sets of equidistant circularly arranged on the positioning and moving frame 12. One end of the limiting shaft II 301 has a limiting ring, and the limiting shaft II 301 passes through the positioning ring 101 and connects to the wheel frame II 302. Multiple sets of pulleys II 303 are arranged within the wheel frame II 302, and the motor II 304 is mounted on the wheel frame. On one side of Ⅱ302, motor Ⅱ304 controls multiple sets of pulleys Ⅱ303 to rotate, and spring Ⅱ305 is sleeved on limit shaft Ⅱ301 and is also set between wheel frame Ⅱ302 and positioning ring 101; by spring Ⅱ305 pressing wheel frame Ⅱ302, wheel frame Ⅱ302 drives multiple sets of pulleys Ⅱ303 to press against the wall of engineering pipeline 11, motor Ⅱ304 controls pulleys Ⅱ303 to rotate, driving the whole device to rotate around engineering pipeline 11 as the axis.

[0038] The clamping mechanism 15 includes a positioning plate I 401, a limiting shaft III 402, a positioning plate II 403, and a spring III 404. The clamping mechanism 15 is provided in two sets. The clamping mechanism 15 is integrally set on the positioning moving frame 12 and symmetrically distributed. The positioning plate I 401 is fixed inside the positioning ring 101. One end of the limiting shaft III 402 is provided with a limiting ring. The limiting shaft III 402 passes through the positioning plate I 401 and connects to the positioning plate II 403. The limiting shaft III 402 is slidably connected to the positioning plate I 401. The spring III 404 is sleeved on the limiting shaft III 402. The spring III 404 is also set between the positioning plate II 403 and the positioning plate I 401. The clamping mechanisms 15 set at both ends of the positioning moving frame 12 push out the positioning plate II 403 through the spring III 404. The positioning plate II 403 touches the middle tube clamp 17.

[0039] The locking mechanism 16 includes an electric actuator I 501, a fixed plate 502, a connecting shaft I 503, a movable plate I 504, a clamping plate 505, a connecting rod I 506, a connecting rod II 507, an electric screwdriver 508, and a hexagonal drill bit 509. Two sets of fixed plates 502 are fixed to the lower end of the positioning ring 101. The electric actuator I 501 is mounted on one set of fixed plates 502. The protruding end of the electric actuator I 501 is provided with a movable plate I 504. Two sets of movable plates I 504 are provided, with clamping plates 505 at both ends. The two sets of movable plates I 504 are connected by connecting rods I 506 and II 507, and connected by a pin. A rotating connection is provided, and a connecting shaft I 503 is also provided between the two sets of fixed plates 502. A clamping plate 505 is simultaneously set on the connecting shaft I 503 and slidably connected to the connecting shaft I 503. A support frame 512 is set on another set of fixed plates 502. A connecting shaft II 513 is provided between the support frame 512 and the fixed plate 502. An electric push rod II 511 is set on the support frame 512. A movable plate II 510 is provided at the top end of the electric push rod II 511. The movable plate II 510 is simultaneously slidably connected to the connecting shaft II 513. Three sets of electric screwdrivers 508 are set on the movable plate II 510. A hexagonal drill bit 509 is provided at the output end of the electric screwdriver 508. The hexagonal drill bit 509 is inserted into the internal hexagonal bolt 606.

[0040] The clamp 17 includes a locking sleeve 601, a sleeve 602, an arc-shaped fold 603, a groove 604, a limiting shaft IV 605, an internal hex bolt 606, and a leak-proof washer 607. The sleeve 602 is C-shaped and nested inside the locking sleeve 601. The two ends of the locking sleeve 601 are turned outward to form an arc-shaped fold 603. The arc-shaped fold 603 has multiple sets of grooves 604. Two sets of limiting shafts IV 605 pass through the middle of the upper and lower arc-shaped folds 603. The limiting shaft IV 605 has multiple sets of circular through holes, which allow the internal hex bolt to pass through. The bolt 606 passes through, and multiple sets of leak-proof washers 607 are provided inside the sleeve 602. A welding nut 608 is welded to the limiting shaft IV 605 on one side. The pipe clamp 17 is fitted onto the engineering pipeline 11 through the sleeve 602. The internal hex bolt 606 and the welding nut 608 are partially tightened, so that the pipe clamp 17 is in a pre-clamped state. At this time, the pipe clamp 17 is slidably connected to the engineering pipeline 11. The lower limiting shaft IV 605 is simultaneously set in the clamping plate 505 of the locking mechanism 16. The electric push rod I 501 of the locking mechanism 16 pushes the moving plate I 504, and the moving plates on both sides... I504 moves for centering via connecting rods I506 and II507. Moving plate I504 drives the end clamps 505 to clamp the limiting shaft IV605, ensuring the limiting shaft IV605 is in a predetermined position, guaranteeing the pre-clamping state of the pipe clamp 17 and providing assurance for subsequent tightening of the hexagonal socket head cap screws 606. When the entire device reaches the leak point, the electric push rod II511 of the locking mechanism 16 pushes the moving plate II510. The moving plate II510 drives multiple sets of electric screwdrivers 508, causing the hexagonal drill bit 509 to insert into the hexagonal socket head cap screw 606. The electric screwdrivers 508 control the hexagonal socket head cap screw 606. The angle drill bit 509 rotates to tighten the internal hex bolt 606 and the welding nut 608. When tightening, the limit shafts IV 605 on both sides are pulled. The limit shafts IV 605 pull the locking sleeve 601. The locking sleeve 601 pulls the sleeve 602. The sleeve 602 clamps the engineering pipe 11. The anti-leakage washer 607 further ensures the sealing of the pipe clamp 17 after clamping and prevents liquid leakage. After ensuring that there is no leakage in the pipe, the electric screwdriver 508 and the clamping plate 505 of the locking mechanism 16 are reset. The entire device, except for the pipe clamp 17, returns to the initial position and is disassembled for the next use.

[0041] Furthermore, to facilitate remote operation, the positioning mobile frame is equipped with several cameras, which transmit real-time images to facilitate remote work and quickly and effectively complete pipeline maintenance.

[0042] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," "top," "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention.

[0043] In the description of this invention, the connection methods are divided into fixed connection and movable connection. Fixed connection methods include, but are not limited to, welding and bolting; movable connection methods include, but are not limited to, sliding connection, rotating connection and threaded connection. The connection method to achieve the desired effect should be selected according to the application of the solution.

[0044] In summary, including but not limited to electric actuators and motors powered by an external power source, the power system and its respective transmission system are equipped with protective covers according to the actual installation location to prevent wear or damage to the power system and transmission system caused by the external environment, and to further ensure the normal operation of the power system and transmission system.

[0045] In summary, the electronic or electrical components, including but not limited to electric actuators, motors, and cameras, are existing components that are custom-made or purchased. The electrical connections between these components are conventional circuit or electrical connections in the prior art and are not within the scope of protection of this invention.

[0046] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. A chemical engineering pipeline rapid maintenance device, comprising a positioning moving frame, a moving mechanism, a rotating mechanism, a clamping mechanism, a locking mechanism and a pipe clamp; characterized in that The positioning and moving frame and the pipe clamp are both set on the outer wall of the engineering pipeline. The moving mechanism, the rotating mechanism and the clamping mechanism are all set on the positioning and moving frame. The clamping mechanism can drive the pipe clamp to move along the engineering pipeline by simultaneously contacting the pipe clamp. The pipe clamp is set on the locking mechanism, and the locking mechanism is also set on the lower side of the positioning and moving frame. The locking mechanism includes an electric push rod I, a fixed plate, a connecting shaft I, a movable plate I, a clamping plate, a connecting rod I, a connecting rod II, an electric screwdriver, and a hexagonal drill bit. Two sets of fixed plates are fixed to the lower end of the positioning ring. The electric push rod I is mounted on one set of fixed plates. The protruding end of the electric push rod I is equipped with a movable plate I. Two sets of movable plates I are provided, with clamping plates at both ends. The two sets of movable plates I are connected by connecting rod I and connecting rod II. Connecting rod I and connecting rod II are rotatably connected by a pin. A connecting shaft I is also provided between the two sets of fixed plates. The clamping plate is simultaneously mounted on the connecting shaft I and slidably connected to the connecting shaft I. A support frame is mounted on the other set of fixed plates. A connecting shaft II is provided between the support frame and the fixed plate. The electric push rod II is mounted on the support frame. The protruding end of the electric push rod II is equipped with a movable plate II, which is slidably connected to the connecting shaft II. Three sets of electric screwdrivers are mounted on the movable plate II, and the output end of the electric screwdrivers is equipped with a hexagonal drill bit. The pipe clamp includes a locking sleeve, a sleeve, an arc-shaped fold, a groove, a limiting shaft IV, an internal hex bolt, and a leak-proof washer. The sleeve is C-shaped and nested inside the locking sleeve. The two ends of the locking sleeve are turned outward to form an arc-shaped fold with the locking sleeve itself. The arc-shaped fold has multiple sets of grooves. Two sets of limiting shafts IV pass through the middle of the upper and lower arc-shaped folds. The limiting shafts IV have multiple sets of circular through holes that allow the internal hex bolts to pass through. The sleeve has multiple sets of leak-proof washers inside. A welding nut is welded to one side of the limiting shaft IV.

2. The device for quick repair of chemical engineering pipeline according to claim 1, characterized in that The positioning and moving frame includes a positioning ring, a hinge, a pin, and fastening bolts. The positioning ring is an annular clamp that can open and close vertically. A hinge is provided at the connection point on one side of the positioning ring, and a pin is provided inside the hinge. The positioning ring can be opened and closed as a whole through the hinge and the pin. It is then fastened to the anti-loosening washer by the fastening bolts on the other side of the positioning ring.

3. The device for quick repair of chemical engineering pipeline according to claim 1, characterized in that The clamping mechanism includes a positioning plate I, a limiting shaft III, a positioning plate II, and a spring III. The clamping mechanism is provided in two sets, and the entire clamping mechanism is set on the positioning moving frame and symmetrically distributed. The positioning plate I is fixed inside the positioning ring. One end of the limiting shaft III is provided with a limiting ring. The limiting shaft III passes through the positioning plate I and connects to the positioning plate II. The limiting shaft III is slidably connected to the positioning plate I. The spring III is sleeved on the limiting shaft III and is also set between the positioning plate II and the positioning plate I.

4. The device for quick repair of chemical engineering pipeline according to claim 1, characterized in that The moving mechanism includes a limiting shaft I, a wheel frame I, a pulley I, a motor I, and a spring I. The moving mechanism as a whole has three sets of equidistant circles arranged on the positioning and moving frame. One end of the limiting shaft I is provided with a limiting ring. The limiting shaft I passes through the positioning ring and connects to the wheel frame I. The pulley I is arranged inside the wheel frame I. The motor I is arranged on one side of the wheel frame I and controls the rotation of the pulley I. The spring I is sleeved on the limiting shaft I and is also arranged between the wheel frame I and the positioning ring. The rotating mechanism includes a limiting shaft II, a wheel frame II, pulleys II, a motor II, and a spring II. The rotating mechanism as a whole has three sets of equidistant circles arranged on the positioning and moving frame. One end of the limiting shaft II is provided with a limiting ring. The limiting shaft II passes through the positioning ring and connects to the wheel frame II. Multiple sets of pulleys II are arranged inside the wheel frame II. The motor II is arranged on one side of the wheel frame II and controls the rotation of multiple sets of pulleys II. The spring II is sleeved on the limiting shaft II and is also arranged between the wheel frame II and the positioning ring.

5. The device for quick repair of chemical engineering pipeline according to claim 1, characterized in that The positioning mobile frame is equipped with several cameras.

Images