An automated magnetizer

Abstract

This utility model provides an automated magnetizer, belonging to the field of magnetizer technology. It includes a frame, a magnetizing platform fixed to the frame, and a cooling unit mounted on the frame. The cooling unit cools the magnetizing platform during the magnetization process. A protective component is provided at the wiring port on the magnetizing platform to prevent accidental contact and injury by the user. Additionally, an inlet pipe and an outlet pipe are fixed to the magnetizing platform and connected to the cooling unit. The cooling unit enables rapid cooling of the water source within the cooling tank, preventing excessive heat buildup that could damage the coil due to overheating.

Description

Technical Field

[0001] This utility model relates to the field of magnetizer technology, and in particular to an automated magnetizer. Background Technology

[0002] A magnetizer is a device used to magnetize magnetic materials. It is widely used in many fields such as motors, electronics, and medical devices. The core principle of a magnetizer is to use electromagnetic induction to generate a strong magnetic field, which causes the magnetic domains inside the magnetic material to rearrange, thereby obtaining specific magnetism.

[0003] A magnetizer consists of a magnetizing power supply and a cooling device. During the magnetization process, the magnetizing coil generates a lot of heat. The cooling device is used to reduce the coil temperature. However, the existing cooling devices usually use air cooling. Since air cooling requires a large amount of cold air to dissipate heat, and too much dust adsorbed on the filter plate affects the heat dissipation rate, the cooling effect is reduced and it is difficult to meet the heat dissipation requirements of magnetization. Utility Model Content

[0004] This invention addresses the shortcomings of existing technologies by providing an automated magnetizer. Through the installation of a cooling unit, it enables rapid cooling of the water source inside the cooling box, preventing the generation of excessive heat that could damage the coil due to overheating caused by untimely cooling.

[0005] To solve the above-mentioned technical problems, this utility model solves the problem of dust adhesion affecting the cooling of the heat dissipation and cooling equipment during the magnetization process through the following technical solution.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automated magnetizer includes a frame and further includes;

[0008] A magnetizing station fixed on a frame, and a cooling unit provided on the frame, the cooling unit being used to cool the magnetizing station during the magnetization process; a protective component is provided at the wiring port on the magnetizing station, the protective component being used to prevent accidental contact by the user and resulting injury;

[0009] The water inlet and outlet pipes are fixed on the magnetization platform and are connected to the cooling unit.

[0010] Preferably, the cooling unit includes: a cooling box fixed on a frame, a cooling cylinder fixed inside the cooling box, a condenser tube inside the cooling cylinder, a water inlet pipe a fixed at one end of the condenser tube, a pump body fixed on the frame, with the input end of the pump body fixed to one end of the water inlet pipe a, and a water inlet pipe b fixed between the output end of the pump body and the water inlet pipe, a drain pipe connected to the interior of the cooling box fixed on the cooling box, the other end of the drain pipe connected to the water outlet pipe, heat sinks fixed on the cooling box, a loading plate fixed on the frame, and several cooling fans fixed on the loading plate, a filter plate fixed on the loading plate, and a cleaning assembly adapted to the filter plate on the frame, the cleaning assembly being used to clean the dust adhering to the filter plate.

[0011] Preferably, the protective component includes: a protective box fixed on the frame, with the wiring port located inside the protective box; the protective box has a sliding groove a and a sliding groove b; a top protective plate is slidably connected in the sliding groove a; and a back protective plate is slidably connected in the sliding groove b; the back protective plate has at least two channels.

[0012] Preferably, the cleaning assembly includes: two mounting plates fixed to a filter plate, each mounting plate having a guide groove, a brush roller slidably connected within the two guide grooves, the brush roller contacting the filter plate, a spur gear fixed to one end of the brush roller, a rack meshing with the spur gear fixed to one of the mounting plates, at least two mounting blocks fixed to the other mounting plate, a lead screw rotatably connected to the mounting block, a threaded sleeve rotatably connected to the lead screw and the brush roller, a bracket fixed to the frame, a servo motor fixed to the bracket, and one end of the output shaft of the servo motor coaxially fixed to the lead screw.

[0013] Preferably, a handle is fixed to the back panel, and the back panel abuts against the top panel.

[0014] Preferably, a load-bearing frame is fixed on the frame, and a through slot is provided on the frame to allow the cooling box to pass through. Several limiting blocks are fixed on the frame.

[0015] Preferably, a plurality of casters are fixed on the frame, and a plurality of mounting supports are fixed on the frame, the mounting supports being fixed to the loading plate.

[0016] Preferably, the heat sink is located on one side of the cooling cylinder, and the central axis of the condenser tube is collinear with the central axis of the cooling cylinder.

[0017] Preferably, a serpentine heat dissipation pipe is fixed on the cooling box, and the serpentine heat dissipation pipe is connected to the interior of the cooling box.

[0018] Preferably, the inlet pipe and the outlet pipe are located on both sides of the protective box.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] This invention provides an automated magnetizer. By setting up a cooling unit, it can improve the cooling speed of the water source in the cooling box, avoid the situation where the coil temperature is too high and damaged due to excessive heat generated and not cooled in time, effectively improve the magnetization effect of the magnetizing table, help extend the service life of the coil, and ensure that the magnetizing table works within a suitable temperature range.

[0021] This utility model provides an automated magnetizer. Through the setting of protective components, the wiring ports on the magnetizer platform can be protected and isolated, effectively avoiding injury caused by accidental contact by personnel, preventing short circuits, leakage and electric shock risks. Moreover, with the setting of back and top protective plates, it is convenient to carry out inspection and maintenance operations at the wiring ports. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0025] Figure 3 This is a bottom view of the structure of this utility model;

[0026] Figure 4 for Figure 3 Enlarged schematic diagram of the structure of region A in the middle;

[0027] Figure 5 This is a schematic diagram of the protective box structure of this utility model;

[0028] Figure 6 for Figure 5 Enlarged schematic diagram of the structure of region B in the middle;

[0029] Figure 7 for Figure 5 Enlarged schematic diagram of the structure of region C in the middle;

[0030] Figure 8 This is a schematic diagram of the heat sink structure of this utility model;

[0031] Figure 9 This is a schematic diagram of the cooling unit structure of this utility model;

[0032] Figure 10 This is a schematic diagram of the cooling fan structure of this utility model.

[0033] Drawing Number Explanation: 1. Frame; 2. Magnetizing Platform; 3. Cooling Unit; 31. Cooling Box; 32. Cooling Cylinder; 33. Condenser; 34. Water Inlet Pipe a; 35. Pump Body; 36. Water Inlet Pipe b; 37. Water Outlet Pipe; 38. Heat Sink; 39. Loading Plate; 310. Cooling Fan; 311. Filter Plate; 4. Protective Components; 41. Protective Box; 42. Slide A; 43. Slide B; 44. Top Protective Plate; 45. Back 46. ​​Protective plate; 5. Water inlet pipe; 6. Water outlet pipe; 7. Cleaning assembly; 71. Mounting plate; 72. Guide groove; 73. Brush roller; 74. Spur gear; 75. Rack; 76. Mounting block; 77. Lead screw; 78. Lead sleeve; 79. Bracket; 710. Servo motor; 8. Handle; 9. Load-bearing frame; 10. Through groove; 11. Limiting block; 12. Caster wheel; 13. Additional support frame; 14. Serpentine heat dissipation pipe. Detailed Implementation

[0034] The present invention will now be described in further detail with reference to the accompanying drawings.

[0035] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0036] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0037] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.

[0038] Example 1: Please refer to Figures 1-10 An automated magnetizer includes a frame 1, a magnetizing table 2 fixed on the frame 1, a cooling unit 3 disposed on the frame 1, the cooling unit 3 being used to cool the magnetizing table 2 during the magnetization process, and an inlet pipe 5 and an outlet pipe 6 fixed on the magnetizing table 2, the inlet pipe 5 and the outlet pipe 6 being connected to the cooling unit 3.

[0039] The frame 1 is equipped with a load-bearing frame 9, and the frame 1 is provided with a through groove 10 for the cooling box 31 to pass through. Several limiting blocks 11 are fixed on the frame 1. By adding the through groove 10 and the limiting blocks 11, the corresponding connected pipes can be disassembled, making it convenient to disassemble and separate the cooling box 31 for maintenance. Several casters 12 are fixed on the frame 1. By adding the casters 12, it is convenient for the user to push the device to move and move its position.

[0040] It should be noted that the magnetizing stage 2 mainly includes an iron core, a coil, an upper plate, a lower plate, and a side plate. The magnetizing stage 2 first boosts and rectifies the power supply to charge and store energy in the capacitor bank. When the voltage reaches the preset value, the capacitor bank quickly discharges to the coil of the magnetizing stage 2. According to Faraday's law of electromagnetic induction, a strong magnetic field is generated inside the coil. When the strength of this magnetic field is sufficient to overcome the magnetic material, the magnetic domains inside the magnetic material will begin to arrange themselves in an orderly manner. After the external magnetic field disappears, the material will retain residual magnetization, thereby achieving magnetization and enabling precise control of the magnetization of the magnetic block. This is a conventional setting in this field, so it will not be described in detail here.

[0041] Furthermore, the cooling unit 3 includes: a cooling box 31 fixed on the frame 1, a cooling cylinder 32 fixed inside the cooling box 31, a condenser pipe 33 installed inside the cooling cylinder 32, a water inlet pipe a34 fixed to one end of the condenser pipe 33, a pump body 35 fixed on the frame 1, with the input end of the pump body 35 fixed to one end of the water inlet pipe a34, and a water inlet pipe b36 fixed between the output end of the pump body 35 and the water inlet pipe 5; a drain pipe 37 connected to the interior of the cooling box 31, with the other end of the drain pipe 37 connected to the water outlet pipe 6, for cooling... Heat sink 38 is fixed on the housing 31, loading plate 39 is fixed on the frame 1, and several cooling fans 310 are fixed on the loading plate 39. Filter plate 311 is fixed on the loading plate 39. A serpentine heat pipe 14 is fixed on the cooling housing 31. The serpentine heat pipe 14 is connected to the interior of the cooling housing 31. The addition of the serpentine heat pipe 14 can effectively improve the cooling rate of the cooling water in the cooling housing 31. The heat sink 38 is located on one side of the cooling cylinder 32, and the central axis of the condenser pipe 33 is collinear with the central axis of the cooling cylinder 32.

[0042] The frame 1 is equipped with a cleaning assembly 7 adapted to the filter plate 311. The cleaning assembly 7 is used to clean the dust adhering to the filter plate 311. The cleaning assembly 7 includes two mounting plates 71 fixed on the filter plate 311. Each mounting plate 71 has a guide groove 72. A brush roller 73 is slidably connected in both guide grooves 72 and contacts the filter plate 311. A spur gear 74 is fixed to one end of the brush roller 73. A rack 7 is fixed on one of the mounting plates 71 and meshes with the spur gear 74. 5. At least two mounting blocks 76 are fixed on another mounting plate 71. A lead screw 77 is rotatably connected to the mounting block 76. A threaded sleeve 78 that is rotatably connected to the lead screw 77 is threaded to the lead screw 77. A bracket 79 is fixed on the frame 1. A servo motor 710 is fixed on the bracket 79. One end of the output shaft of the servo motor 710 is coaxially fixed with the lead screw 77. Several additional support brackets 13 are fixed on the frame 1. The additional support brackets 13 are fixed to the loading plate 39. By adding the additional support brackets 13, the stability and reliability of the loading plate 39 are effectively improved.

[0043] It should be noted that by setting up the cooling unit 3, the cooling speed of the water source in the cooling box 31 can be quickly achieved, avoiding the situation where a large amount of heat is generated and the coil temperature is too high due to failure to cool in time, thus effectively improving the magnetization effect of the magnetizing table 2, which is conducive to extending the service life of the coil and ensuring that the magnetizing table 2 works within a suitable temperature range.

[0044] It should also be noted that the cleaning component 7 can clean the dust adhering to the surface of the filter plate 311, avoiding the situation where excessive dust accumulation affects the heat dissipation effect, ensuring that the cooling fan 310 has sufficient air intake for heat dissipation, saving the staff the cleaning process of the filter plate 311, and is highly practical.

[0045] The cooling unit 3 cools the cooling water in the cooling box 31 by means of the water outlet pipe 6 on the magnetizing platform 2 flowing into the cooling box 31 through the water outlet pipe 37. The water in the cooling box 31 is cooled by the cooperation of the serpentine heat dissipation pipe 14 and the heat dissipation fins 38. The cooling air is blown onto the heat dissipation fins 38 by the drive of several cooling fans 310. The cooling water is circulated by the heat exchange principle. The cooling water in the cooling cylinder 32 is drawn and pressurized by the water inlet pipe a34 and the condenser pipe 33 through the operation of the pump body 35. The cooling water is then input into the magnetizing platform 2 through the water inlet pipe b36, thereby achieving the purpose of cooling the magnetizing platform 2.

[0046] The cleaning principle of the cleaning assembly 7 for the filter plate 311 is as follows: Driven by the servo motor 710, the lead screw 77 rotates synchronously. Utilizing the threaded transmission between the lead screw 77 and the lead sleeve 78, the brush roller 73 is forced to move in translation along the guide groove 72. Utilizing the meshing transmission between the spur gear 74 and the rack 75, the brush roller 73 rotates while moving in translation, thus cleaning the dust adhering to the surface of the filter plate 311.

[0047] Example 2: Please refer to Figure 2 , Figure 7 and Figure 8 This embodiment further explains the first embodiment, and the difference lies in the method of protecting the wiring port of the magnetizing station 2.

[0048] Furthermore, a protective component 4 is provided at the wiring port on the magnetizing station 2. The protective component 4 is used to prevent users from accidentally touching it and causing injury. The protective component 4 includes: a protective box 41 fixed on the frame 1, and the wiring port is located inside the protective box 41. The protective box 41 has a sliding groove a42 and a sliding groove b43. A top protective plate 44 is slidably connected in the sliding groove a42, and a back protective plate 45 is slidably connected in the sliding groove b43. At least two channels 46 are opened on the back protective plate 45. The water inlet pipe 5 and the water outlet pipe 6 are located on both sides of the protective box 41, respectively.

[0049] Specifically, a handle 8 is fixed on the back panel 45. The back panel 45 abuts against the top panel 44. The addition of the handle 8 makes it convenient for users to pull the handle 8 to disassemble and separate the back panel 45, making it convenient for staff to perform maintenance operations on the wiring port of the magnetizing station 2.

[0050] It should be noted that both the back panel 45 and the top panel 44 are made of insulating material, which serves to insulate and isolate the wiring ports inside the protective box 41, and prevent metal parts from being directly exposed.

[0051] It should be noted that the protective component 4 can protect and isolate the wiring ports on the magnetizing station 2, effectively preventing injury caused by accidental contact by staff, and preventing short circuits, leakage and electric shock risks. In addition, the back cover 45 and top cover 44 facilitate the inspection and maintenance of the wiring ports.

[0052] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the principles, the implementation of the present invention may have any modifications or variations.

Claims

1. An automated magnetizer, comprising a frame (1); Its features are, Also includes; A magnetizing station (2) is fixed on a frame (1), and a cooling unit (3) is provided on the frame (1). The cooling unit (3) is used to cool the magnetizing station (2) during the magnetization process. A protective component (4) is provided at the wiring port on the magnetizing station (2). The protective component (4) is used to prevent the user from accidentally touching it and causing injury. The water inlet pipe (5) and water outlet pipe (6) are fixed on the magnetizing platform (2) and are connected to the cooling unit (3).

2. The automated magnetizer according to claim 1, characterized in that, The cooling unit (3) includes: a cooling box (31) fixed on a frame (1), a cooling cylinder (32) fixed inside the cooling box (31), a condenser tube (33) inside the cooling cylinder (32), a water inlet pipe a (34) fixed to one end of the condenser tube (33), a pump body (35) fixed on the frame (1), and the input end of the pump body (35) fixed to one end of the water inlet pipe a (34), and a water inlet pipe b (36) fixed between the output end of the pump body (35) and the water inlet pipe (5). A drain pipe (37) connected to the interior is fixed, and the other end of the drain pipe (37) is connected to the outlet pipe (6). A heat sink (38) is fixed on the cooling box (31). A loading plate (39) is fixed on the frame (1), and several cooling fans (310) are fixed on the loading plate (39). A filter plate (311) is fixed on the loading plate (39). A cleaning component (7) adapted to the filter plate (311) is provided on the frame (1). The cleaning component (7) is used to clean the dust attached to the filter plate (311).

3. The automated magnetizer according to claim 1, characterized in that, The protective component (4) includes: a protective box (41) fixed on the frame (1), and the wiring port is located inside the protective box (41). The protective box (41) is provided with a sliding groove a (42) and a sliding groove b (43). A top protective plate (44) is slidably connected in the sliding groove a (42), and a back protective plate (45) is slidably connected in the sliding groove b (43). At least two channels (46) are provided on the back protective plate (45).

4. An automated magnetizer according to claim 2, characterized in that, The cleaning assembly (7) includes: two mounting plates (71) fixed on the filter plate (311), each of the two mounting plates (71) having a guide groove (72), a brush roller (73) slidably connected in the two guide grooves (72), and the brush roller (73) contacting the filter plate (311), a spur gear (74) fixed at one end of the brush roller (73), a rack (75) meshing with the spur gear (74) fixed on one of the mounting plates (71), and at least two mounting blocks (76) fixed on the other mounting plate (71), a lead screw (77) rotatably connected on the mounting block (76), a threaded sleeve (78) rotatably connected to the brush roller (73) on the lead screw (77), a bracket (79) fixed on the frame (1), a servo motor (710) fixed on the bracket (79), and one end of the output shaft of the servo motor (710) coaxially fixed with the lead screw (77).

5. An automated magnetizer according to claim 3, characterized in that, A handle (8) is fixed on the back panel (45), and the back panel (45) abuts against the top panel (44).

6. An automated magnetizer according to claim 2, characterized in that, A load-bearing frame (9) is fixed on the frame (1), and a through slot (10) is provided on the frame (1) for the cooling box (31) to pass through. Several limiting blocks (11) are fixed on the frame (1).

7. An automated magnetizer according to claim 2, characterized in that, The frame (1) is fixed with several casters (12) and several mounting brackets (13) are fixed on the frame (1). The mounting brackets (13) are fixed to the loading plate (39).

8. An automated magnetizer according to claim 2, characterized in that, The heat sink (38) is located on one side of the cooling cylinder (32), and the central axis of the condenser tube (33) is collinear with the central axis of the cooling cylinder (32).

9. An automated magnetizer according to claim 2, characterized in that, A serpentine heat dissipation pipe (14) is fixed on the cooling box (31), and the serpentine heat dissipation pipe (14) is connected to the interior of the cooling box (31).

10. An automated magnetizer according to claim 3, characterized in that, The inlet pipe (5) and outlet pipe (6) are located on both sides of the protective box (41).

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