Charging socket

By using a combination of fasteners and stop structures in the charging socket, secondary locking of the charging terminals is achieved, solving the problems of increased cost and size in the prior art, and achieving the effects of cost reduction and size reduction.

CN224438099UActive Publication Date: 2026-06-30TYCO ELECTRONICS (SHANGHAI) CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TYCO ELECTRONICS (SHANGHAI) CO LTD
Filing Date
2025-04-11
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing charging sockets, in order to prevent the charging terminals from being pushed out by the charging gun, it is usually necessary to add a conductive frame structure design or additional secondary locking parts, which leads to increased costs and larger socket dimensions.

Method used

The combination of fasteners and stop structures is adopted. When the fasteners are tightening the cable, their tails abut against the stop structures inside the housing, thereby achieving secondary locking of the charging terminals and avoiding the need for conductive frame structure design and additional secondary locking parts.

Benefits of technology

This reduced manufacturing costs and decreased the overall size of the socket.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a charging socket, comprising: a housing with a terminal receiving cavity formed inside; and a charging terminal disposed within the terminal receiving cavity. The charging socket further comprises: a first locking structure, a fastener, and a stop structure. The first locking structure is located within the terminal receiving cavity and is used to achieve a primary locking of the charging terminal; the fastener is used to secure a ribbon cable to the charging terminal; the stop structure is formed on the inner wall of the housing. The fastener is configured such that while securing the ribbon cable to the charging terminal, the tail of the fastener abuts against the stop structure, thereby achieving a secondary locking of the charging terminal.
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Description

Technical Field

[0001] The embodiments of this utility model relate to the field of electric vehicle accessories technology, and in particular to a charging socket. Background Technology

[0002] With the development of the new energy industry, electric vehicles are becoming increasingly widespread in the market, and charging devices are an inevitable part of electric vehicle production. Electric vehicles are generally equipped with charging sockets for connecting to a charging gun to charge the vehicle's battery. To prevent the charging terminals in the charging socket from being pushed out by the charging gun, a locking mechanism is needed to secure the charging terminals within the charging socket.

[0003] In existing technologies, besides using a primary locking arm formed inside the socket housing to lock onto the charging terminals, secondary locking of the charging terminals is usually achieved through the structural design of the conductive frame in the socket housing or additional secondary locking components. However, whether using a structural design of the conductive frame or additional secondary locking components, not only does it increase design / component costs, but it also increases the overall size of the socket.

[0004] Therefore, it is necessary to provide a new charging socket to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to solve at least one aspect of the aforementioned problems and defects existing in the prior art.

[0006] According to one aspect of the present invention, a charging socket is provided, comprising:

[0007] Housing, wherein a terminal receiving cavity is formed inside the housing; and

[0008] A charging terminal is disposed within the terminal receiving cavity;

[0009] The charging socket further includes:

[0010] A first locking structure is located inside the terminal receiving cavity and is used to lock the charging terminal once.

[0011] Fasteners, the fasteners being used to secure the ribbon cable to the charging terminal; and

[0012] A stop structure is formed on the inner wall of the housing;

[0013] The fastener is configured such that while securing the cable to the charging terminal, the tail of the fastener abuts against the stop structure to achieve a secondary locking of the charging terminal.

[0014] According to an exemplary embodiment of the present invention, the charging terminal has a plug-in end and a fastening end opposite to the plug-in end, wherein the fastening end has a fastening hole, and the fastener passes through the fastening hole and the tail of the fastener abuts against the stop structure.

[0015] According to an exemplary embodiment of the present invention, in a direction parallel to the insertion direction of the charging terminal, the side of the fastener's tail portion away from the insertion end of the charging terminal abuts against the stop structure.

[0016] According to an exemplary embodiment of the present invention, the stop structure includes protruding ribs extending from the inner wall of the housing.

[0017] According to an exemplary embodiment of the present invention, the first locking structure includes a pair of locking arms extending from the inner wall of the terminal receiving cavity, the pair of locking arms engaging with a groove formed on the outer wall of the plug end of the charging terminal.

[0018] According to an exemplary embodiment of the present invention, the pair of locking cantilever arms are respectively engaged in the groove from the radially opposite ends of the plug end of the charging terminal.

[0019] According to an exemplary embodiment of the present invention, the housing is further formed with a fastener receiving opening, wherein the fastener enters the interior of the housing through the fastener receiving opening.

[0020] According to an exemplary embodiment of the present invention, the stop structure and the fastener receiving opening are respectively formed on opposite sides of the housing in a direction perpendicular to the insertion direction of the charging terminal.

[0021] According to an exemplary embodiment of the present invention, the charging terminal further includes: a positive DC charging terminal and a negative DC charging terminal; and the terminal receiving cavity further includes: a first terminal receiving cavity and a second terminal receiving cavity, wherein the positive DC charging terminal is received in the first terminal receiving cavity and the negative DC charging terminal is received in the second terminal receiving cavity.

[0022] According to an exemplary embodiment of the present invention, the charging socket is a charging socket suitable for electric vehicles.

[0023] The charging socket provided according to the foregoing exemplary embodiments of the present invention achieves secondary locking of the charging terminals by using a screw for assembling the charging terminals to abut against a blocking structure formed inside the socket housing. This avoids structural design of the conductive frame or the use of additional secondary locking parts, which not only reduces manufacturing costs but also reduces the overall size of the socket.

[0024] Other objects and advantages of the present invention will become apparent from the following description of the invention with reference to the accompanying drawings, and will help to provide a comprehensive understanding of the invention. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram showing a charging socket according to an exemplary embodiment of the present invention;

[0026] Figure 2 yes Figure 1 A schematic cross-sectional view of the charging socket shown.

[0027] Figure 3 yes Figure 1 Another cross-sectional view of the charging socket is shown.

[0028] Figure 4 yes Figure 1 The diagram shows another cross-sectional structure of the charging socket. Detailed Implementation

[0029] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings. In this specification, the same or similar reference numerals indicate the same or similar components. The following description of the embodiments of this utility model with reference to the accompanying drawings is intended to explain the overall inventive concept of this utility model and should not be construed as a limitation thereof.

[0030] Furthermore, in the following detailed description, numerous specific details are set forth for ease of explanation to provide a thorough understanding of the embodiments disclosed herein. However, it will be apparent that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and apparatuses are illustrated to simplify the figures.

[0031] This utility model relates to a charging socket, which is particularly suitable for the charging needs of electric vehicles.

[0032] According to the general inventive concept of this utility model, a charging socket is provided, comprising: a housing with a terminal receiving cavity formed inside; and a charging terminal disposed within the terminal receiving cavity. The charging socket further comprises: a first locking structure, a fastener, and a stop structure. The first locking structure is located within the terminal receiving cavity and is used to achieve a primary locking of the charging terminal; the fastener is used to secure a ribbon cable to the charging terminal; the stop structure is formed on the inner wall of the housing. The fastener is configured such that while securing the ribbon cable to the charging terminal, the tail of the fastener abuts against the stop structure, thereby achieving a secondary locking of the charging terminal.

[0033] Figure 1 This diagram shows a perspective view of a charging socket according to an exemplary embodiment of the present invention. Figures 2 to 4 They are from Figure 1 Schematic diagram of cross-sectional structure taken from different angles.

[0034] According to this utility model, see Figures 1 to 4 A charging socket 10 is provided. The charging socket 10 mainly consists of a housing 110 and a socket assembly disposed within the housing 110. The housing 110 is designed to be robust and waterproof to protect its internal electrical components from damage by the external environment. The socket assembly is the core part of the charging socket 10, and it mainly includes charging terminals 120A and 120B for power transmission, as well as other necessary components required for the charging socket 10 to achieve its purpose (e.g., including but not limited to signal terminals for signal transmission, printed circuit boards for charging control and signal processing, sealing gaskets for waterproof sealing, etc.).

[0035] The following content of this utility model mainly relates to the secondary locking of the positive and negative DC charging terminals 120A and 120B inside the charging socket 10.

[0036] See Figures 1 to 4 According to an exemplary embodiment of the present invention, a charging socket 10 suitable for electric vehicles is provided. The charging socket 10 includes a housing 110 and a positive DC charging terminal 120A and a negative DC charging terminal 120B disposed within the housing 110. Figure 1 As shown, the housing 110 has a plug-in port 111, and a first terminal receiving cavity 101A and a second terminal receiving cavity 101B are formed inside the plug-in port 11; wherein, the positive DC charging terminal 120A is received in the first terminal receiving cavity 101A, and the negative DC charging terminal 120B is received in the second terminal receiving cavity 101B. According to the design concept of this utility model, a set of structures for achieving primary and secondary locking of each charging terminal, including the positive DC charging terminal 120A and the negative DC charging terminal 120B, is specifically designed. Therefore, the following description will not distinguish between the positive DC charging terminal 120A and the negative DC charging terminal 120B. Specifically, as... Figures 1 to 4As shown, the charging socket 10 also includes a first locking structure 130, a fastener 140, and a stop structure 150. The first locking structure 130 is located within the terminal receiving cavities 101A and 101B and is used to achieve a primary locking of the charging terminals 120A and 120B. The fastener 140 is used to fasten the ribbon cable 20 to the charging terminals 120A and 120B. The stop structure 150 is formed on the inner wall of the housing 110. The fastener 140 is configured such that while fastening the ribbon cable 20 to the charging terminals 120A and 120B, the tail 141 of the fastener 140 abuts against the stop structure 150 to achieve a secondary locking of the charging terminals 120A and 120B. It should be noted that the ribbon cable 20 described herein may be, for example, an aluminum power / signal transmission cable assembly, and the fastener 140 described herein may be, for example, a fastener (e.g., a fastening screw) used to secure the connection between the ribbon cable 20 and the charging terminals 120A, 120B.

[0037] See Figures 1 to 4 According to an exemplary embodiment of the present invention, specifically, charging terminals 120A and 120B are disposed within the insertion port 111 of the housing 110. The charging terminals 120A and 120B have an insertion end 121 and a fastening end 122 opposite to the insertion end 121. The insertion port 111 of the housing 110 and the insertion ends 121 of the charging terminals 120A and 120B have the same opening orientation. Simultaneously, the housing 110 also forms a fastener receiving opening 112, and the fastening ends 122 of the charging terminals 120A and 120B have fastening holes 123. The fastener 140 enters the interior of the housing 110 through the fastener receiving opening 112 and sequentially passes through the fastening opening of the aluminum busbar 20 and the fastening holes 123 at the fastening ends 122 of the charging terminals 120A and 120B, thereby fastening the aluminum busbar 20 to the fastening ends 122 of the charging terminals 120A and 120B.

[0038] See Figures 1 to 4 According to an exemplary embodiment of the present invention, a first locking structure 130 is designed to achieve a primary locking of charging terminals 120A and 120B. Specifically, the first locking structure 130 includes a pair of locking cantilever arms 131 extending from the inner walls of the terminal receiving cavities 101A and 101B. These locking cantilever arms 131 engage with grooves 124 formed on the outer walls of the insertion ends 121 of the charging terminals 120A and 120B. The pair of locking cantilever arms 131 engage with the grooves 124 from radially opposite ends of the insertion ends 121 of the charging terminals 120A and 120B. When the charging terminals 120A and 120B are inserted into the terminal receiving cavities 101A and 101B, the locking cantilever arms 131 engage with the grooves 124 formed on the outer walls of the insertion ends 121 of the charging terminals 120A and 120B, thereby achieving a primary locking of the charging terminals 120A and 120B.

[0039] According to the design concept of this utility model, a stop structure 150 is provided on the inner wall of the housing 110. Thus, while the fastener 140 secures the ribbon cable 20 to the charging terminals 120A and 120B, the tail 141 of the fastener 140 abuts against the stop structure 150, thereby achieving a secondary locking of the charging terminals 120A and 120B. Specifically, see... Figures 1 to 3 According to an exemplary embodiment of the present invention, the fastener 140 passes through the fastening hole 123 and its tail 141 abuts against the stop structure 150. More specifically, in a direction perpendicular to the insertion direction of the charging terminals 120A and 120B, the stop structure 150 and the fastener receiving opening 112 are respectively formed on opposite sides of the housing 110. In a direction parallel to the insertion direction of the charging terminals 120A and 120B, the side of the tail 141 of the fastener 140 away from the insertion end 121 of the charging terminals 120A and 120B abuts against the stop structure 150. In the illustrated embodiment, the stop structure 150 may be a protruding rib extending from the inner wall of the housing 110.

[0040] The charging socket provided according to the foregoing exemplary embodiments of the present invention achieves secondary locking of the charging terminals by using a screw for assembling the charging terminals to abut against a blocking structure formed inside the socket housing. This avoids structural design of the conductive frame or the use of additional secondary locking parts, which not only reduces manufacturing costs but also reduces the overall size of the socket.

[0041] Those skilled in the art will understand that the embodiments described above are exemplary and can be improved upon. The structures described in the various embodiments can be freely combined without causing any conflict in structure or principle.

[0042] Although the present invention has been described in conjunction with the accompanying drawings, the embodiments disclosed in the drawings are intended to illustrate preferred embodiments of the present invention and should not be construed as a limitation thereof.

[0043] While some embodiments of the present invention have been shown and described, those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

[0044] It should be noted that the word "comprising" does not exclude other elements or steps, and the words "a" or "an" do not exclude multiple elements. Furthermore, any reference numerals in the claims should not be construed as limiting the scope of this invention.

Claims

1. A charging socket (10), comprising: Housing (110), wherein terminal receiving cavities (101A, 101B) are formed inside the housing (110). and Charging terminals (120A, 120B) are disposed within the terminal receiving cavity (101A, 101B); The charging socket (10) is characterized in that it further includes: The first locking structure (130) is located inside the terminal receiving cavity (101A, 101B) and is used to lock the charging terminals (120A, 120B) once. Fastener (140), the fastener (140) being used to secure the ribbon cable (20) to the charging terminals (120A, 120B); and A stop structure (150) is formed on the inner wall of the housing (110); The fastener (140) is configured such that while fastening the ribbon cable (20) to the charging terminals (120A, 120B), the tail (141) of the fastener (140) abuts against the stop structure (150) to achieve secondary locking of the charging terminals (120A, 120B).

2. The charging socket (10) according to claim 1, characterized in that, The charging terminals (120A, 120B) have a plug-in end (121) and a fastening end (122) opposite to the plug-in end (121), wherein the fastening end (122) has a fastening hole (123), and the fastener (140) passes through the fastening hole (123) and the tail (141) of the fastener (140) abuts against the stop structure (150).

3. The charging socket (10) according to claim 2, characterized in that, In a direction parallel to the insertion direction of the charging terminals (120A, 120B), the side of the tail (141) of the fastener (140) away from the insertion end (121) of the charging terminals (120A, 120B) abuts against the stop structure (150).

4. The charging socket (10) according to claim 1, characterized in that, The stop structure (150) includes protruding ribs extending from the inner wall of the housing (110).

5. The charging socket (10) according to claim 2, characterized in that, The first locking structure (130) includes a pair of locking arms (131) extending from the inner wall of the terminal receiving cavity (101A, 101B), the pair of locking arms (131) engaging in a groove (124) formed on the outer wall of the plug end (121) of the charging terminal (120A, 120B).

6. The charging socket (10) according to claim 5, characterized in that, The pair of locking arms (131) are respectively engaged in the groove (124) from the radially opposite ends of the plug-in ends (121) of the charging terminals (120A, 120B).

7. The charging socket (10) according to claim 1, characterized in that, The housing (110) also has a fastener receiving opening (112) through which the fastener (140) enters the interior of the housing (110).

8. The charging socket (10) according to claim 7, characterized in that, in, In a direction perpendicular to the insertion direction of the charging terminals (120A, 120B), the stop structure (150) and the fastener receiving opening (112) are respectively formed on opposite sides of the housing (110).

9. The charging socket (10) according to any one of claims 1 to 8, characterized in that, The charging terminals (120A, 120B) further include: a positive DC charging terminal (120A) and a negative DC charging terminal (120B); and The terminal receiving cavities (101A, 101B) further include: a first terminal receiving cavity (101A) and a second terminal receiving cavity (101B), wherein the positive DC charging terminal (120A) is received in the first terminal receiving cavity (101A) and the negative DC charging terminal (120B) is received in the second terminal receiving cavity (101B).

10. The charging socket (10) according to any one of claims 1 to 8, characterized in that, The charging socket (10) is a charging socket suitable for electric vehicles.