A stator impregnation equipment for processing shielded pumps

By using a servo motor-driven transmission rod and stirring blade system, combined with the shaking of the impregnation frame, the problem of impregnation liquid sedimentation was solved, achieving uniform impregnation of the canned pump stator, improving insulation performance and mechanical strength, and extending the service life of the motor.

CN224438772UActive Publication Date: 2026-06-30FUFEI TECHNOLOGY IND (DALIAN) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUFEI TECHNOLOGY IND (DALIAN) CO LTD
Filing Date
2025-08-13
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing canned motor pump stator impregnation equipment, the viscosity and wettability adjusting agents of the impregnation solution are prone to settling, affecting the impregnation effect.

Method used

A stator impregnation equipment for processing shielded pumps was designed. It adopts a transmission rod and stirring blade system driven by a servo motor, which, together with the shaking of the impregnation frame, realizes the stirring of the impregnation liquid and the uniform shaking of the stator in the impregnation tank, thus preventing sedimentation.

Benefits of technology

It effectively prevents the coating solution from settling, ensures uniform coating, improves the insulation performance and mechanical strength of the canned motor stator, and enhances the reliability and lifespan of the motor.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224438772U_ABST
    Figure CN224438772U_ABST
Patent Text Reader

Abstract

This utility model discloses a stator impregnation device for processing shielded pumps, relating to the field of shielded pump processing technology. It includes a device housing and a device door hinged to the top of the housing. An impregnation tank is located inside the housing. A first transmission rod is rotatably connected to the bottom of the impregnation tank. A stirring blade is installed at one end of the first transmission rod, and a second transmission rod is installed at the end of the stirring blade away from the first transmission rod. A connecting pulley is installed at one end of the second transmission rod extending outward through the housing. When the stirring blade swings left and right in the impregnation tank, it stirs the impregnation liquid. Simultaneously, the connecting pulley drives a connecting rod inside the impregnation tank to rotate, causing the impregnation frame inside the placement frame to sway back and forth. This design can stir the impregnation liquid, preventing sedimentation, and simultaneously drive the impregnation frame holding the stator to sway in the impregnation tank, ensuring uniform impregnation of the stator.
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Description

Technical Field

[0001] This utility model relates to the field of shielded pump processing technology, and in particular to a stator impregnation equipment for shielded pump processing. Background Technology

[0002] A canned motor pump is a seal-free pump whose core structural features and working principle give it significant advantages in specific applications. The pump and motor are enclosed in a pressure vessel filled with the pumped medium, eliminating the rotating shaft seal of traditional centrifugal pumps. Only a static seal is used, achieving complete leak-free operation. Stator impregnation in canned motor pumps is an important process to improve the insulation performance, moisture and corrosion resistance, and mechanical strength of the stator windings. By improving insulation performance, mechanical strength, heat dissipation, and protection capabilities, stator impregnation in canned motor pumps significantly improves the reliability, efficiency, and lifespan of the motor.

[0003] In existing practical operations, the stator of a shielded pump is impregnated with paint using an impregnation equipment. The stator is placed in the impregnation equipment and impregnated with the paint solution. The viscosity and wettability of the paint solution need to be adjusted by adding different additives. The paint solution adjusted by adding additives is prone to settling after a long period of stillness, which affects the subsequent impregnation effect. Therefore, a stator impregnation equipment for processing shielded pumps is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a stator impregnation equipment for processing shielded pumps, which solves the problems mentioned in the background.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a stator impregnation equipment for processing a shielded pump, comprising an equipment shell and an equipment door hinged to the top of the equipment shell, an impregnation tank being provided inside the equipment shell, a first transmission rod being rotatably connected to the side of the impregnation tank near the bottom, a stirring blade being installed at one end of the first transmission rod, a second transmission rod being installed at the end of the stirring blade away from the first transmission rod, and a connecting pulley being installed at one end of the second transmission rod extending outward through the equipment shell.

[0006] As a further technical solution of this utility model, a servo motor is installed on one side of the equipment housing, the power output end of the servo motor is fixedly connected to the first transmission rod, and a connecting rod is symmetrically and rotatably arranged inside the paint impregnation tank near the top position.

[0007] As a further technical solution of this utility model, a placement block is installed at one end of each of the two connecting rods, and the other end of one of the connecting rods extends to the outside of the equipment housing and is connected to the connecting pulley. A placement frame is provided on the immersion tank.

[0008] As a further technical solution of this utility model, connecting pieces are symmetrically installed on the placement frame, and connecting rods are symmetrically arranged inside the placement frame near the top position. A paint-impregnating frame is installed at one end of the two connecting rods opposite to each other, and the paint-impregnating frame is uniformly provided with holes of the same size.

[0009] As a further technical solution of this utility model, the other ends of the two connecting rods extend to the outside of the placement frame and are symmetrically installed with limiting strips, and the two placement blocks are provided with slots that are adapted to the connecting rods and limiting strips.

[0010] As a further technical solution of this utility model, a maintenance door is hinged to the front of the equipment shell, and fixing plates are symmetrically installed on the equipment shell. Each of the two fixing plates is equipped with a telescopic cylinder, and the telescopic end of the telescopic cylinder is hinged to the equipment door.

[0011] This utility model provides a stator impregnation equipment for processing shielded pumps, which has the following advantages compared with the prior art:

[0012] This design discloses a stator impregnation device for processing a shielded pump. Through a set of first and second transmission rods, stirring blades, and connecting pulleys, a servo motor drives the first transmission rod to rotate left and right, causing the stirring blades to oscillate left and right within the impregnation tank. The second transmission rod, in conjunction with the connecting pulley, drives a connecting rod to rotate left and right. As the stirring blades oscillate within the impregnation tank, they agitate the impregnation solution, preventing sedimentation and ensuring a good impregnation effect. Simultaneously, the connecting pulley drives the connecting rod within the impregnation tank to rotate, causing the impregnation frame inside the frame to sway back and forth. This sways the shielded pump stator placed inside the frame, achieving uniform impregnation. This design agitates the impregnation solution, preventing sedimentation, and simultaneously drives the impregnation frame containing the stator to sway within the impregnation tank, ensuring uniform impregnation of the stator. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of a stator impregnation equipment for processing canned pumps.

[0014] Figure 2 A schematic diagram of the placement frame structure of a stator impregnation equipment for processing a shielded pump;

[0015] Figure 3 A schematic diagram of the agitator blade structure of a stator impregnation equipment for processing a shielded pump;

[0016] Figure 4 This is a schematic diagram of the limit bar structure of a stator impregnation equipment for processing a shielded pump.

[0017] In the diagram: 1. Equipment casing; 2. Maintenance door; 3. Fixing plate; 4. Telescopic cylinder; 5. Equipment door; 6. Servo motor; 7. Placement frame; 8. Connecting rod; 9. Dipping frame; 10. Connecting plate; 11. First transmission rod; 12. Stirring blade; 13. Second transmission rod; 14. Connecting pulley; 15. Connecting rod; 16. Placement block; 17. Limiting strip; 18. Dipping tank. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution for stator impregnation equipment for processing shielded pumps, including an equipment shell 1 and an equipment door 5 hinged to the top of the equipment shell 1. A maintenance door 2 is hinged to the front of the equipment shell 1. The interior of the equipment shell 1 is located below the impregnation tank 18 and is equipped with a vacuum system and a pressurization system. Fixing plates 3 are symmetrically installed on the equipment shell 1. Telescopic cylinders 4 are installed on both fixing plates 3. The telescopic ends of the telescopic cylinders 4 are hinged to the equipment door 5.

[0020] The equipment housing 1 has an impregnation tank 18 inside. A first transmission rod 11 is rotatably connected to the side of the impregnation tank 18 near the bottom. A stirring blade 12 is installed at one end of the first transmission rod 11, and a second transmission rod 13 is installed at the end of the stirring blade 12 away from the first transmission rod 11. The stirring blade 12 is located inside the impregnation tank 18 near the bottom. One end of the second transmission rod 13 extends outward through the equipment housing 1 and is connected to a connecting pulley 14. A servo motor 6 is installed on one side of the equipment housing 1. The power output end of the servo motor 6 is fixedly connected to the first transmission rod 11. The servo motor 6 is a commercially available model. The servo motor 6 drives the first transmission rod 11 to rotate left and right, and at the same time drives the stirring blade 12 to rotate left and right. The stirring blade 12 stirs the impregnation liquid inside the impregnation tank 18 to prevent sedimentation. The second transmission rod 13 rotates left and right together with the stirring blade 12, and drives a connecting rod 15 to rotate left and right through the connecting pulley 14.

[0021] A connecting rod 15 is symmetrically and rotatably arranged near the top of the paint impregnation tank 18. A placement block 16 is installed at one end of the two connecting rods 15 facing each other. The other end of one connecting rod 15 extends to the outside of the equipment housing 1 and is connected to the connecting pulley 14. A placement frame 7 is provided on the paint impregnation tank 18. Connecting pieces 10 are symmetrically installed on the placement frame 7. A connecting rod 8 is symmetrically arranged near the top of the placement frame 7. A paint impregnation frame 9 is installed at one end of the two connecting rods 8 facing each other. The paint impregnation frame 9 is evenly provided with holes of the same size. The other ends of the two connecting rods 8 extend to the outside of the placement frame 7 and are symmetrically installed with limiting strips 17. The two placement blocks 16 are provided with slots that are adapted to the connecting rods 8 and the limiting strips 17. When one connecting rod 15 rotates left and right, it drives the placement block 16 to rotate left and right. The paint impregnation frame 9 placed between the placement blocks 16 swings inside the paint impregnation tank 18, causing the stator of the shielded pump to shake and impregnate inside the paint impregnation frame 9.

[0022] The working principle of this utility model is as follows: the shielded pump is placed inside the impregnation frame 9, the placement frame 7 is placed in the impregnation tank 18, the two connecting rods 8 are placed correspondingly to the placement block 16, the limiting strip 17 is inserted into the slot on the placement block 16, the equipment door 5 is closed at the top of the equipment shell 1, the servo motor 6 runs and drives the first transmission rod 11 to rotate left and right, which drives the stirring blade 12 to swing left and right together. The stirring blade 12 stirs the impregnation liquid inside the impregnation tank 18. The second transmission rod 13 drives the connecting pulley 14 to drive the transmission. The connecting pulley 14 drives a connecting rod 15 to rotate left and right together. The two connecting rods 15 cooperate with each other to make the impregnation frame 9 placed on the placement block 16 swing left and right, so that the stator of the shielded pump inside the impregnation frame 9 shakes and impregnates.

[0023] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A stator varnishing apparatus for shielding pump processing, comprising an apparatus housing (1) and an apparatus door (5) hingedly provided at the top end of the apparatus housing (1), characterized in that, The equipment housing (1) is provided with an impregnation tank (18) inside. The impregnation tank (18) is rotatably connected to a first transmission rod (11) near the bottom. A stirring blade (12) is installed at one end of the first transmission rod (11). A second transmission rod (13) is installed at the end of the stirring blade (12) away from the first transmission rod (11). A connecting pulley (14) is installed at one end of the second transmission rod (13) that extends outward through the equipment housing (1).

2. The stator impregnation apparatus for a canned motor pump according to claim 1, characterized in that, A servo motor (6) is installed on one side of the equipment housing (1). The power output end of the servo motor (6) is fixedly connected to the first transmission rod (11). A connecting rod (15) is symmetrically and rotatably arranged inside the paint immersion tank (18) near the top.

3. A stator impregnation apparatus for canned motor pump manufacturing as claimed in claim 2, characterized in that, Placement blocks (16) are installed at opposite ends of the two connecting rods (15), and the other end of one of the connecting rods (15) extends to the outside of the equipment housing (1) and is connected to the connecting pulley (14). Placement frames (7) are provided on the immersion tank (18).

4. The stator impregnation apparatus for a canned motor pump according to claim 3, characterized in that, Connecting pieces (10) are symmetrically installed on the placement frame (7). Connecting rods (8) are symmetrically arranged inside the placement frame (7) near the top. A paint-impregnating frame (9) is installed at one end of each of the two connecting rods (8). The paint-impregnating frame (9) has holes of the same size evenly arranged on it.

5. A stator impregnation apparatus for canned motor pump manufacturing as claimed in claim 4, wherein, The other ends of the two connecting rods (8) extend to the outside of the placement frame (7) and are symmetrically fitted with limiting strips (17). The two placement blocks (16) are provided with slots that are compatible with the connecting rods (8) and the limiting strips (17).

6. The stator impregnation apparatus for canned motor pump manufacturing as claimed in claim 1, wherein, A maintenance door (2) is hinged to the front of the equipment housing (1). Fixing plates (3) are symmetrically installed on the equipment housing (1). Telescopic cylinders (4) are installed on both fixing plates (3). The telescopic end of the telescopic cylinder (4) is hinged to the equipment door (5).