A device for preventing material accumulation at the discharge port

CN224448888UActive Publication Date: 2026-07-03ZHONGTIAN IRON & STEEL GRP (NANTONG) CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGTIAN IRON & STEEL GRP (NANTONG) CO LTD
Filing Date
2025-07-15
Publication Date
2026-07-03

Smart Images

  • Figure CN224448888U_ABST
    Figure CN224448888U_ABST
Patent Text Reader

Abstract

This utility model relates to a device for preventing material accumulation at a discharge port, comprising a plurality of gas ejection mechanisms with different cross-sectional perimeters corresponding to the discharge port. The plurality of gas ejection mechanisms are arranged from top to bottom on the inner wall of the discharge port. Two adjacent gas ejection mechanisms are connected by a pipeline. The uppermost gas ejection mechanism is connected to an air compressor by a pipeline. A solenoid valve is provided on the pipeline between the gas ejection mechanism and the air compressor. It has the advantages of simple structure, convenient installation, and improved safety.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of discharge port cleaning equipment, and more particularly to a device for preventing material accumulation at the discharge port. Background Technology

[0002] Currently, due to the inherent viscosity of the materials used, when the materials pass through some deep feed inlets during the feeding process, some material easily adheres to and accumulates inside the inlets, resulting in material buildup. This buildup gradually increases over time, causing numerous problems for the production process. Because these feed inlets are quite deep, personnel often struggle to reach deeper areas during cleaning, making it impossible to completely remove the buildup. Furthermore, cleaning may require the use of auxiliary tools or special postures to attempt to remove the buildup from deeper feed inlets, which undoubtedly increases the risk of injury and poses certain safety hazards.

[0003] Therefore, a device is provided to prevent material accumulation at the discharge port to solve the above-mentioned problem. Utility Model Content

[0004] The main purpose of this invention is to solve the problem that in the prior art, cleaning the feed inlet is usually done manually, which often requires the use of auxiliary tools or special postures to try to clean the accumulated material in the deeper feed inlet, which can easily lead to personnel injury and insufficient safety.

[0005] This utility model provides a device for preventing material accumulation at the discharge port, the device comprising:

[0006] A number of gas ejection mechanisms with different cross-sectional perimeters are arranged on the inner wall of the feed port from top to bottom. Two adjacent gas ejection mechanisms are connected by a pipeline. The uppermost gas ejection mechanism is connected to an air compressor by a pipeline. A solenoid valve is installed on the pipeline between the gas ejection mechanism and the air compressor.

[0007] Optionally, the gas ejection mechanism consists of several elbows, several four-way connectors, and several nozzle pipes. The elbows are connected to each other through four-way connectors or nozzle pipes. The several elbows, several four-way connectors, and several nozzle pipes are connected to form a ring. The diameter of the outer circle of the ring is the same as the diameter of the cross-section of the discharge port at the pipe installation location of the gas ejection mechanism. The nozzle pipe includes a rigid air pipe and a high-pressure gas nozzle installed on the rigid air pipe. The high-pressure gas nozzle is arranged facing the side wall of the discharge port.

[0008] Optionally, the positions of the four-way valves on two adjacent gas ejection mechanisms are corresponding, and the lower port of the upper four-way valve and the upper port of the lower four-way valve are connected by a support pipe.

[0009] Optionally, the upper ports of all four-way valves on the topmost gas ejection mechanism are simultaneously connected to the air compressor via solenoid valves.

[0010] Optionally, the upper ports of each four-way valve on the topmost gas ejection mechanism are connected to an air compressor via a solenoid valve.

[0011] Optionally, the number of four four-way valves is four, and the four four-way valves are evenly distributed on the gas ejection mechanism.

[0012] Optionally, it also includes several clamps for fixing the uppermost gas ejection mechanism to the side wall of the discharge port by bolts.

[0013] Optionally, a hook is also included, the upper end of which is hung on the upper end of the side wall of the discharge port, and the lower end of which is used to hang the gas ejection mechanism.

[0014] Optionally, the switching signal of the solenoid valve is interlocked with the operating signal of the upstream belt conveyor.

[0015] The advantages of this utility model are as follows: It adopts a modular design, which can be spliced ​​and used. It can be matched according to the actual situation for discharge ports of different diameters and depths, with a wide range of adaptability and strong usability. In addition, the installation process is relatively simple. Only the pipe on the top side needs to be fixed to complete the installation, saving disassembly and installation time. Furthermore, maintenance is simple. Only some parts need to be replaced, without replacing all of them, thus saving costs. Attached Figure Description

[0016] Figure 1 This is a front structural diagram of the present invention.

[0017] Figure 2 This is a top view of the present invention.

[0018] The corresponding labels in the attached drawings should be: 1-elbow, 2-nozzle pipe, 201-high-pressure gas nozzle, 3-four-way valve, 4-solenoid valve, 5-air compressor, and 6-support pipe. Detailed Implementation

[0019] This utility model provides a device for preventing material accumulation at a discharge port, comprising: a plurality of gas ejection mechanisms with different cross-sectional perimeters corresponding to the discharge port; the plurality of gas ejection mechanisms are arranged from top to bottom on the inner wall of the discharge port; two adjacent gas ejection mechanisms are connected by a pipeline; the uppermost gas ejection mechanism is connected to an air compressor by a pipeline; and a solenoid valve is provided on the pipeline between the gas ejection mechanism and the air compressor. The main purpose of this utility model is to solve the problem in the prior art that cleaning the discharge port is usually done manually, which often requires the use of auxiliary tools or special postures to try to clean the accumulated material in the deeper discharge port, which is prone to personnel injury and lacks safety.

[0020] The terms "first," "second," "third," "fourth," etc. (if present) in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" or "having" and any variations thereof are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0021] Example

[0022] This embodiment provides a device for preventing material accumulation at the discharge port, the device comprising:

[0023] Several gas ejection mechanisms with different cross-sectional perimeters are arranged on the inner wall of the discharge port from top to bottom. Two adjacent gas ejection mechanisms are connected by a pipeline. The gas ejection mechanism at the top is connected to the air compressor by a pipeline. A solenoid valve 4 is installed on the pipeline between the gas ejection mechanism and the air compressor. The specific number of gas ejection mechanisms needs to be customized according to the depth of the discharge port.

[0024] The gas ejection mechanism consists of several elbows 1, several four-way connectors 3, and several nozzle pipes 2. The elbows are connected to each other through four-way connectors or nozzle pipes. The several elbows, several four-way connectors, and several nozzle pipes are connected to form a ring. The outer diameter of the ring is the same as the diameter of the discharge port cross-section at the pipe installation location of the gas ejection mechanism. The nozzle pipe includes a rigid air pipe and a high-pressure gas nozzle installed on the rigid air pipe. The high-pressure gas nozzle 201 is arranged facing the side wall of the discharge port.

[0025] The positions of the four-way valves on the two adjacent gas ejection mechanisms are corresponding. The lower port of the upper four-way valve and the upper port of the lower four-way valve are connected by a support pipe 6; that is, a four-way valve on the upper gas ejection mechanism and a four-way valve on the lower gas ejection mechanism are located on the same vertical plane.

[0026] All the upper ports of the four-way valves on the topmost gas ejection mechanism are simultaneously connected to the air compressor via solenoid valves. In one specific embodiment, there are four four-way valves, evenly distributed on the gas ejection mechanism, with one valve on each side of the front, back, left, and right of each gas ejection mechanism.

[0027] It also includes several hooks, which are S-shaped. When the side wall of the discharge port is thin, the entire discharge port anti-material accumulation device can be hung on the side wall by the hooks, or a hook hole can be set at the top of the side wall of the discharge port, with the upper end of the hook hanging on the upper end of the side wall of the discharge port and the lower end of the hook used to hang the gas ejection mechanism.

[0028] During use, first determine the depth of the feed port. After determination, confirm the number of gas ejection mechanisms and the specific size of each gas ejection mechanism. After confirmation, install the gas ejection mechanisms. After installation, fix the upper and lower gas ejection mechanisms through support pipes. The support pipes are rigid pipes and can be connected to the port of the four-way valve through threads. The upper port of the four-way valve on the uppermost gas ejection mechanism is connected to the solenoid valve through a flexible pipe. The solenoid valve is connected to the air compressor.

[0029] Example

[0030] Several gas ejection mechanisms with different cross-sectional perimeters are arranged on the inner wall of the discharge port from top to bottom. Two adjacent gas ejection mechanisms are connected by a pipeline. The gas ejection mechanism at the top is connected to the air compressor by a pipeline. A solenoid valve 4 is installed on the pipeline between the gas ejection mechanism and the air compressor. The specific number of gas ejection mechanisms needs to be customized according to the depth of the discharge port.

[0031] The gas ejection mechanism consists of several elbows 1, several four-way connectors 3, and several nozzle pipes 2. The elbows are connected to each other through four-way connectors or nozzle pipes. The several elbows, several four-way connectors, and several nozzle pipes are connected to form a ring. The outer diameter of the ring is the same as the diameter of the discharge port cross-section at the pipe installation location of the gas ejection mechanism. The nozzle pipe includes a rigid air pipe and a high-pressure gas nozzle installed on the rigid air pipe. The high-pressure gas nozzle 201 is arranged facing the side wall of the discharge port.

[0032] The positions of the four-way valves on the two adjacent gas ejection mechanisms are corresponding. The lower port of the upper four-way valve and the upper port of the lower four-way valve are connected by a support pipe 6; that is, a four-way valve on the upper gas ejection mechanism and a four-way valve on the lower gas ejection mechanism are located on the same vertical plane.

[0033] The upper ports of each four-way valve on the topmost gas ejection mechanism are connected to an air compressor via a solenoid valve. In one specific embodiment, there are four four-way valves, evenly distributed on the gas ejection mechanism, with one valve on each side of the front, back, left, and right sides of each gas ejection mechanism.

[0034] It also includes several hooks, which are S-shaped. When the side wall of the discharge port is thin, the entire discharge port anti-material accumulation device can be hung on the side wall by the hooks, or a hook hole can be set at the top of the side wall of the discharge port, with the upper end of the hook hanging on the upper end of the side wall of the discharge port and the lower end of the hook used to hang the gas ejection mechanism.

[0035] During use, first determine the depth of the feed port. After determination, confirm the number of gas ejection mechanisms and the specific size of each gas ejection mechanism. After confirmation, install the gas ejection mechanisms. After installation, fix the upper and lower gas ejection mechanisms through support pipes. The support pipes are rigid pipes and can be connected to the port of the four-way valve through threads. The upper port of the four-way valve on the uppermost gas ejection mechanism is connected to the solenoid valve through a flexible pipe. The solenoid valve is connected to the air compressor.

[0036] Example

[0037] Several gas ejection mechanisms with different cross-sectional perimeters are arranged on the inner wall of the discharge port from top to bottom. Two adjacent gas ejection mechanisms are connected by a pipeline. The gas ejection mechanism at the top is connected to the air compressor by a pipeline. A solenoid valve 4 is installed on the pipeline between the gas ejection mechanism and the air compressor. The specific number of gas ejection mechanisms needs to be customized according to the depth of the discharge port.

[0038] The gas ejection mechanism consists of several elbows 1, several four-way connectors 3, and several nozzle pipes 2. The elbows are connected to each other through four-way connectors or nozzle pipes. The several elbows, several four-way connectors, and several nozzle pipes are connected to form a ring. The outer diameter of the ring is the same as the diameter of the discharge port cross-section at the pipe installation location of the gas ejection mechanism. The nozzle pipe includes a rigid air pipe and a high-pressure gas nozzle installed on the rigid air pipe. The high-pressure gas nozzle 201 is arranged facing the side wall of the discharge port.

[0039] The positions of the four-way valves on the two adjacent gas ejection mechanisms are corresponding. The lower port of the upper four-way valve and the upper port of the lower four-way valve are connected by a support pipe 6; that is, a four-way valve on the upper gas ejection mechanism and a four-way valve on the lower gas ejection mechanism are located on the same vertical plane.

[0040] All the upper ports of the four-way valves on the topmost gas ejection mechanism are simultaneously connected to the air compressor via solenoid valves. In one specific embodiment, there are four four-way valves, evenly distributed on the gas ejection mechanism, with one valve on each side of the front, back, left, and right of each gas ejection mechanism.

[0041] It also includes several clamps, which are used to fix the uppermost gas ejection mechanism to the side wall of the discharge port by bolts. During use, the clamps are fastened to the elbow and then fixed to the inner side wall with bolts.

[0042] During use, first determine the depth of the feed port. After determination, confirm the number of gas ejection mechanisms and the specific size of each gas ejection mechanism. After confirmation, install the gas ejection mechanisms. After installation, fix the upper and lower gas ejection mechanisms through support pipes. The support pipes are rigid pipes and can be connected to the port of the four-way valve through threads. The upper port of the four-way valve on the uppermost gas ejection mechanism is connected to the solenoid valve through a flexible pipe. The solenoid valve is connected to the air compressor.

[0043] Example

[0044] Several gas ejection mechanisms with different cross-sectional perimeters are arranged on the inner wall of the discharge port from top to bottom. Two adjacent gas ejection mechanisms are connected by a pipeline. The gas ejection mechanism at the top is connected to the air compressor by a pipeline. A solenoid valve 4 is installed on the pipeline between the gas ejection mechanism and the air compressor. The specific number of gas ejection mechanisms needs to be customized according to the depth of the discharge port.

[0045] The gas ejection mechanism consists of several elbows 1, several four-way connectors 3, and several nozzle pipes 2. The elbows are connected to each other through four-way connectors or nozzle pipes. The several elbows, several four-way connectors, and several nozzle pipes are connected to form a ring. The outer diameter of the ring is the same as the diameter of the discharge port cross-section at the pipe installation location of the gas ejection mechanism. The nozzle pipe includes a rigid air pipe and a high-pressure gas nozzle installed on the rigid air pipe. The high-pressure gas nozzle 201 is arranged facing the side wall of the discharge port.

[0046] The positions of the four-way valves on the two adjacent gas ejection mechanisms are corresponding. The lower port of the upper four-way valve and the upper port of the lower four-way valve are connected by a support pipe 6; that is, a four-way valve on the upper gas ejection mechanism and a four-way valve on the lower gas ejection mechanism are located on the same vertical plane.

[0047] The upper ports of each four-way valve on the topmost gas ejection mechanism are connected to an air compressor via a solenoid valve. In one specific embodiment, there are four four-way valves, evenly distributed on the gas ejection mechanism, with one valve on each side of the front, back, left, and right sides of each gas ejection mechanism.

[0048] It also includes several clamps, which are used to fix the uppermost gas ejection mechanism to the side wall of the discharge port by bolts. During use, the clamps are fastened to the elbow and then fixed to the inner side wall with bolts.

[0049] In addition, the switching signal of the solenoid valve in this embodiment can be interlocked with the operating signal of the upstream or downstream belt conveyor. After the belt starts running, compressed air is automatically turned on for blowing. When the belt stops, the blowing stops. If it is necessary to clean the material inlet, the solenoid valve can be manually opened to blow the material inlet.

[0050] During use, first determine the depth of the feed port. After determination, confirm the number of gas ejection mechanisms and the specific size of each gas ejection mechanism. After confirmation, install the gas ejection mechanisms. After installation, fix the upper and lower gas ejection mechanisms through support pipes. The support pipes are rigid pipes and can be connected to the port of the four-way valve through threads. The upper port of the four-way valve on the uppermost gas ejection mechanism is connected to the solenoid valve through a flexible pipe. The solenoid valve is connected to the air compressor.

[0051] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A device for preventing material accumulation in a material discharge opening, characterized in that include: A number of gas ejection mechanisms with different cross-sectional perimeters are arranged on the inner wall of the feed port from top to bottom. Two adjacent gas ejection mechanisms are connected by a pipeline. The uppermost gas ejection mechanism is connected to an air compressor by a pipeline. A solenoid valve is installed on the pipeline between the gas ejection mechanism and the air compressor.

2. The device for preventing material accumulation at the discharge port according to claim 1, characterized in that, The gas ejection mechanism consists of several elbows, several four-way connectors, and several nozzle pipes. The elbows are connected to each other through four-way connectors or nozzle pipes. The several elbows, four-way connectors, and nozzle pipes are connected to form a ring. The outer diameter of the ring is the same as the diameter of the discharge port cross-section at the pipe installation location of the gas ejection mechanism. The nozzle pipe includes a rigid air pipe and a high-pressure gas nozzle installed on the rigid air pipe. The high-pressure gas nozzle is positioned facing the side wall of the discharge port.

3. The device for preventing material accumulation at the material inlet according to claim 2, characterized in that, The four-way valves on the two adjacent gas ejection mechanisms are positioned in corresponding positions, and the lower port of the upper four-way valve and the upper port of the lower four-way valve are connected by a support pipe.

4. The device for preventing material accumulation at the discharge port according to claim 3, characterized in that, All the upper ports of the four-way valves on the top gas ejection mechanism are simultaneously connected to the air compressor via solenoid valves.

5. The device for preventing material accumulation at the material inlet according to claim 3, characterized in that, The upper ports of each four-way valve on the topmost gas ejection mechanism are connected to the air compressor via solenoid valves.

6. The device for preventing material accumulation at a material discharge opening according to claim 4 or 5, characterized in that, The number of four four-way valves is four, and the four four-way valves are evenly distributed on the gas ejection mechanism.

7. The device for preventing material accumulation at the discharge port according to claim 6, characterized in that, It also includes several clamps, which are used to fix the uppermost gas ejection mechanism to the side wall of the discharge port by bolts.

8. The device for preventing material accumulation at the material inlet according to claim 6, characterized in that, It also includes a hook, the upper end of which is hung on the upper end of the side wall of the feed port, and the lower end of which is used to hang the gas ejection mechanism.

9. The device for preventing material accumulation at the material inlet according to claim 1, characterized in that, The switching signal of the solenoid valve is interlocked with the operating signal of the upstream belt conveyor.