A turning machine for turning over slewing bearings

Abstract

This utility model discloses a turning machine for turning over slewing bearings, relating to the field of slewing bearing handling technology. It includes a front frame, a turning frame body, and a rear frame, with the front and rear frames distributed on both sides of the turning frame body for supporting and transporting the slewing bearing. The turning frame body includes: a base frame; a rotating frame rotatably mounted within the base frame; vertically distributed flow strips installed within the rotating frame, with pulleys mounted on the vertically distributed flow strips facing each other; an electrical control cabinet installed on one side of the base frame; a driving component installed between the rotating frame and the base frame, used to drive the rotating frame to rotate 180°; and a limiting component installed within the rotating frame to restrict the movement of the slewing bearing. When the rotating frame rotates, the limiting component abuts against the slewing bearing, thus solving the technical problems of difficult turning of slewing bearing products and low turning efficiency during the processing of slewing bearing products.

Description

Technical Field

[0001] This utility model relates to the field of slewing bearing handling technology, specifically a turning machine for turning over slewing bearings. Background Technology

[0002] Currently, during the manufacturing and assembly of slewing bearings, it is often necessary to flip the product. The traditional flipping operation involves vertically lifting the slewing bearing product using a crane and slings, then manually operating the crane to control the center of gravity of the slewing bearing on the other side, and slowly lowering the slings to rotate the slewing bearing product 180°.

[0003] Traditional turning operations rely on operator experience, are time-consuming, require a large space, pose a risk of damage to the workpiece during the turning process, and have a low degree of automation.

[0004] Referring to the existing technology CN201710485305.X, a slewing bearing gear ring flipping device and method is used, which adopts a semi-automatic method and flips the gear ring by means of slings. However, it still has the problems of lack of protection and excessive flipping time.

[0005] To address these issues, we provide a tilting machine for turning slewing bearings. Utility Model Content

[0006] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a turning machine for turning slewing bearings, thereby solving the technical problems of difficulty in turning slewing bearing products and low turning efficiency in the processing of slewing bearing products.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0008] A turning machine for turning over slewing bearings includes a front frame, a turning frame body, and a rear frame. The front frame and the rear frame are distributed on both sides of the turning frame body and are used to carry and transport the slewing bearings.

[0009] The tilting frame includes:

[0010] Base stand;

[0011] A rotating frame is mounted rotatably inside a base frame; vertically distributed flow strips are installed inside the rotating frame, and pulleys are installed on the vertically distributed flow strips facing each other;

[0012] The electrical control cabinet is installed on one side of the base frame;

[0013] A drive component is installed between the rotating frame and the base frame and is used to drive the rotating frame to rotate 180°.

[0014] The limiting component is installed inside the rotating frame to limit the movement of the slewing bearing; when the rotating frame rotates, the limiting component abuts against the slewing bearing.

[0015] In a further technical solution, the bottom of the base frame is equipped with adjustable feet, and the top of the adjustable feet is equipped with adjusting bolts, which are threadedly connected to the base frame.

[0016] Reinforcing ribs are also fixedly installed on the base frame.

[0017] In a further technical solution, the rotating frame is square-shaped with fork-shaped plates on both sides; the flow strips inside the rotating frame are divided into two groups and distributed symmetrically from top to bottom;

[0018] The flow strip also includes a fixed plate, side plates, and a strip-shaped tube. One side of the fixed plate is fixedly connected to the rotating frame, and the other side is fixedly connected to the strip-shaped tube. Two sets of opposing side plates are installed on each set of fixed plates. The side plates are bent plates. A roller is installed between the two sets of side plates, and a pulley is installed on the roller.

[0019] In a further technical solution, the driving component includes a position plate and a rotary driving component. The position plate is fixedly connected to the base frame. The body of the rotary driving component is connected to the position plate, and the output end of the rotary driving component is connected to the rotating frame.

[0020] A second position plate is installed on the inner wall of the base frame away from the rotary drive component, and a lateral rotating component is installed on the side of the second position plate facing the rotating frame.

[0021] In a further technical solution, the rotary drive component is a worm gear reducer and a motor, with the output end of the worm gear reducer connected to the rotating frame and the motor connected to the worm gear reducer.

[0022] In a further technical solution, the limiting component includes a guide post connecting plate and an adjusting guide rod, and the guide post connecting plate has multiple sets of curved slots.

[0023] The guide post connecting plates are provided in two sets, and each set of guide post connecting plates has two plates located at both ends of the corresponding adjusting guide rod; the adjusting guide rods are provided in two sets; the slots of the two sets of guide post connecting plates are arranged facing each other;

[0024] The two sides of the guide post connecting plate are respectively fixed to the fixing plates on the corresponding flow strip.

[0025] In a further technical solution, the adjusting guide rod includes a guide column, with an end cap installed on the top and a detachable gasket installed on the bottom; the outer diameter of both the gasket and the end cap is larger than the outer diameter of the guide column; a gasket sleeve and a linear bearing are installed on the guide column, with gasket sleeves installed on both sides of the linear bearing, and a rubber sleeve installed on the outside; the rubber sleeve outside the linear bearing is used to move and abut against the slewing bearing.

[0026] In a further technical solution, both the front frame and the rear frame are equipped with multiple sets of unidirectional flow strips.

[0027] Compared with existing technologies, it has the following beneficial effects:

[0028] This invention features adjustable feet for easy height adjustment of the tilting machine, adapting to different working environments. The adjustable guide rod, with its reinforced rubber sleeve on the linear bearing, allows for positional adjustment of the rubber sleeve, supporting the slewing bearing during tilting. The use of linear bearings ensures smoother sliding of the rubber sleeve and gasket on the guide column, and the rubber sleeve on the linear bearing further protects the surface quality of the slewing bearing. The spacing between two sets of adjustable guide rods can be adjusted via slots at different positions on the guide column connecting plate.

[0029] This invention simplifies the 180° rotation of the slewing bearing by setting up a front frame, a tilting frame, and a rear frame, making it more convenient and efficient than the traditional hoisting and tilting method. The smooth flow strips provide support and protection for the transport of the slewing bearing. Attached Figure Description

[0030] Figure 1 This is a front view of the structure of the tilting machine of this utility model;

[0031] Figure 2 This is a schematic diagram of the structure of the flipping frame of this utility model. Figure 1 ;

[0032] Figure 3 This is a schematic diagram of the flow strip of this utility model;

[0033] Figure 4 For the present utility model Figure 3 Enlarged view of part A;

[0034] Figure 5 This is a front view of the flip-up frame of this utility model;

[0035] Figure 6 This is a side view of the flip-up frame of this utility model;

[0036] Figure 7 This is a top view of the flipping frame of this utility model;

[0037] Figure 8 This is a schematic diagram of the structure of the flipping frame of this utility model. Figure 1 ;

[0038] Figure 9 yes Figure 8 Enlarged view of part B;

[0039] Figure 10 This is a half-sectional view of the adjusting guide rod of this utility model;

[0040] Figure 11 This is a schematic diagram of the front frame structure of this utility model;

[0041] Figure 12 This diagram illustrates the operational changes of the slewing bearing of this invention in a tilting machine.

[0042] In the picture:

[0043] 1. Base frame; 11. Adjustable feet; 12. Adjusting bolts; 13. Reinforcing ribs;

[0044] 2. Rotating frame; 21. Fork-shaped plate; 22. Position plate one; 23. Position plate two;

[0045] 3. Electrical control cabinet;

[0046] 4. Flow strip; 41. Pulley; 42. Fixed plate; 43. Side plate; 44. Strip tube;

[0047] 5. Worm gear reducer; 6. Motor;

[0048] 7. Guide post connecting plate; 71. Groove;

[0049] 8. Adjusting guide rod; 81. Guide post body; 82. End cap; 83. Gasket; 84. Gasket sleeve; 85. Linear bearing; 86. Rubber sleeve;

[0050] 9. Laterally rotating components;

[0051] 100, Front frame; 200, Rear frame; 300, Tilting frame; 400, Slewing bearing. Detailed Implementation

[0052] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0053] Example 1

[0054] Please see Figure 1-7 This invention provides a technical solution for a slewing bearing overturning machine, comprising a front frame 100, a overturning frame 300, and a rear frame 200. (See reference...) Figure 1 The front frame 100 and rear frame 200 are located on both sides of the tilting frame 300, used to support and transport the slewing bearing 400; the tilting frame is used to tilt the slewing bearing, while the front and rear frames can be understood as transport equipment. Adjustable feet 11 are also installed at the bottom of the front and rear frames.

[0055] The tilting frame 300 includes:

[0056] Base frame 1;

[0057] Rotating frame 2 is rotatably installed inside base frame 1; vertically distributed flow strips 4 are installed inside rotating frame 2, and pulleys 41 are installed on the vertically distributed flow strips 4 facing each other; the flow strip on the lower side is at the same height as the flow strips on the front frame and the rear frame in the initial position, which facilitates the smooth sliding of the slewing bearing before and after flipping.

[0058] Electrical control cabinet 3 is installed on one side of base frame 1; the electrical control cabinet is used to control the movement of the drive components, causing the rotating frame to rotate 180°.

[0059] A driving component is installed between the rotating frame 2 and the base frame 1, and is used to drive the rotating frame 2 to rotate 180°.

[0060] A limiting member is installed inside the rotating frame 2 to limit the movement of the slewing bearing 400; when the rotating frame 2 rotates, the limiting member abuts against the slewing bearing 400.

[0061] like Figure 2 As shown, adjustable feet 11 are installed at the bottom of the base frame 1, and adjusting bolts 12 are installed on the adjustable feet 11. The adjusting bolts 12 are threadedly connected to the base frame 1. Reinforcing ribs 13 are also fixedly installed on the base frame 1. The base frame 1 can be constructed entirely of channel steel, with reinforcing ribs 13 on the sides to increase strength. The bottom has 6 adjustable feet 11 to support the tilting machine. The design of the adjustable feet 11 facilitates subsequent adjustment of the tilting machine's height to adapt to the working environment.

[0062] like Figure 2 As shown, the rotating frame 2 is square-shaped with fork-shaped plates 21 on both sides to increase the overall structural strength; the flow strips 4 inside the rotating frame 2 are divided into two groups and symmetrically distributed vertically; (reference) Figure 2 A total of eight flow bars are arranged on the top and bottom to transport, support and protect the slewing bearing.

[0063] like Figure 3 and 4 As shown, this is a single flow bar structure. The flow bar 4 also includes a fixed plate 42, side plates 43, and a strip-shaped tube 44. The fixed plate 42 is fixedly connected to the rotating frame 2. The strip-shaped tube 44 is fixed on the side of the fixed plate opposite to the side plates, and its length is less than the length of the fixed plate. Two sets of opposing side plates 43 are installed on each set of fixed plates 42. The side plates 43 are bent plates. A roller is installed between the two sets of side plates 43, and a pulley 41 is installed on the roller. The height of the pulley should extend to the side plates to facilitate sliding and driving the slewing bearing to move.

[0064] like Figure 5 As shown, the driving component includes a position plate 22 and a rotary drive component. The position plate 22 is fixedly connected to the base frame 1. The body of the rotary drive component is connected to the position plate 22, and the output end of the rotary drive component is connected to the rotating frame 2.

[0065] A position plate 23 is installed on the inner wall of the base frame 1 on the side away from the rotary drive component. A lateral rotating component 9 is installed on the side of the position plate 23 facing the rotating frame 2. Figure 7 As shown. The lateral rotating component includes a lateral slewing bearing, the inner ring of which is connected to the rotating frame 2, and the outer ring of which is fixedly connected to the position plate. The electrical control system uses electrical control components in the control box to control the motor. The lateral slewing bearing and worm gear reducer 5 installed on the other side of the rotating frame ensure the rotation effect on both sides of the rotating frame. The motor drives the rotation, thereby causing the rotating frame to rotate 180°. The 180° limit can be determined by controlling the rotation time or implemented using a mechanical structure.

[0066] The rotary drive components are a worm gear reducer 5 and a motor 6. The output end of the worm gear reducer 5 is connected to the rotating frame 2, and the motor 6 is connected to the worm gear reducer 5. The housing of the worm gear reducer is connected via... Figure 2 Multiple bolts are used to fix the position plate one.

[0067] The limiting component includes a guide post connecting plate 7 and an adjusting guide rod 8. The guide post connecting plate 7 has multiple sets of curved slots 71. In this embodiment, the adjusting guide rod can be a lead screw. The bottom is electrically driven to move the guide sleeve on the lead screw up and down, and to achieve active contact with the slewing bearing.

[0068] Example 2

[0069] like Figure 8-12 As shown, another embodiment of this utility model is provided. Based on embodiment 1, the guide post connecting plate 7 is provided in two sets, and each set of guide post connecting plates 7 is provided with two plates located at the two ends of the corresponding adjusting guide rod 8; the adjusting guide rod 8 is provided in two sets; the slots 71 of the two sets of guide post connecting plates 7 are arranged facing each other.

[0070] The two sides of the guide post connecting plate 7 are respectively fixed to the fixing plate 42 on the corresponding flow strip 4.

[0071] The adjusting guide rod 8 includes a guide post 81, with an end cap 82 mounted on the top and a detachable gasket 83 mounted on the bottom. The outer diameters of both the gasket 83 and the end cap 82 are larger than the outer diameter of the guide post 81. A gasket sleeve 84 and a linear bearing 85 are mounted on the guide post 81. Gasket sleeves 84 are mounted on both sides of the linear bearing 85, and a rubber sleeve 86 is mounted on the outside. The rubber sleeve 86 outside the linear bearing 85 is used to move and abut against the slewing bearing 400.

[0072] The main function of the adjusting guide rod is to support the slewing bearing during the rotation process. The guide sleeve uses a linear bearing, allowing for smoother sliding on the guide post. The linear bearing is further protected by a rubber sleeve to better safeguard the surface quality of the slewing bearing. Especially when the slewing bearing rotates 90°, the downward pressure can often cause surface damage, affecting its service life. The spacing between the two sets of adjusting guide rods can be adjusted by connecting them to slots at different positions on the guide post connecting plate.

[0073] like Figure 11 As shown, both the front frame 100 and the rear frame 200 are equipped with multiple sets of unidirectional flow strips 4.

[0074] Work methods:

[0075] First, the adjustable feet of the tilting machine need to be adjusted so that the height of the flow bar at the bottom of the tilting frame is the same as the height of the front and rear frames. Figure 1 As shown;

[0076] Next, select the appropriate slot in the guide column connecting plate according to the size of the slewing bearing product, install the adjusting guide rod in the slot, and all the preparations before flipping are completed.

[0077] The flipping process is as follows: Figure 12 As shown, the slewing bearing is hoisted onto the front frame using a crane; it can then be manually pushed into the rotating frame of the tilting frame, so that the slewing bearing rests against the two rubber bushings; pressing the start button on the control box causes the rotating frame to begin tilting under the drive of the motor, and the slewing bearing rotates 180° with the rotating frame; after tilting, the slewing bearing can be manually pushed onto the rear frame; the tilting of this slewing bearing is now complete. Compared to manual operation, this invention simplifies the slewing bearing tilting process and improves the manufacturing efficiency of slewing bearings.

[0078] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A turning machine for turning over a slewing bearing, comprising a front frame (100), a turning frame body (300) and a rear frame (200), wherein the front frame (100) and the rear frame (200) are distributed on both sides of the turning frame body (300) for carrying and transporting the slewing bearing (400); characterized in that The tilting frame (300) includes: Base frame (1); Rotating frame (2) is rotatably installed inside base frame (1); vertically distributed flow strips (4) are installed inside rotating frame (2), and pulleys (41) are installed on the vertically distributed flow strips (4) facing each other; The electrical control cabinet (3) is installed on one side of the base frame (1); A driving component is installed between the rotating frame (2) and the base frame (1) and is used to drive the rotating frame (2) to rotate 180°. The limiting member is installed inside the rotating frame (2) to limit the movement of the slewing bearing (400); when the rotating frame (2) rotates, the limiting member abuts against the slewing bearing (400).

2. The roll-over machine for slewing bearing roll-over according to claim 1, characterized in that, The bottom of the base frame (1) is equipped with an adjustable foot (11), and the top of the adjustable foot (11) is equipped with an adjusting bolt (12), which is threadedly connected to the base frame (1). A reinforcing rib (13) is also fixedly installed on the base frame (1).

3. The roll-over machine for slewing bearing roll-over according to claim 1, characterized in that, The rotating frame (2) is square-shaped with fork-shaped plates (21) on both sides; the flow strips (4) inside the rotating frame (2) are divided into two groups and symmetrically distributed vertically; The flow strip (4) also includes a fixed plate (42), a side plate (43) and a strip tube (44). One side of the fixed plate (42) is fixedly connected to the rotating frame (2), and the other side is fixedly connected to the strip tube (44). Two sets of opposing side plates (43) are installed on each set of fixed plates (42). The side plates (43) are bent plates. A roller is installed between the two sets of side plates (43), and a pulley (41) is installed on the roller.

4. The roll-over machine for slewing bearing roll-over according to claim 1, characterized in that, The driving component includes a position plate (22) and a rotary drive component. The position plate (22) is fixedly connected to the base frame (1). The body of the rotary drive component is connected to the position plate (22), and the output end of the rotary drive component is connected to the rotating frame (2). The base frame (1) has a position plate two (23) installed on the inner wall of the side away from the rotary drive component, and a lateral rotating component (9) is installed on the side of the position plate two (23) facing the rotating frame (2).

5. A turning machine for turning over a slewing bearing according to claim 1, characterized in that, The rotary drive components are a worm gear reducer (5) and a motor (6). The output end of the worm gear reducer (5) is connected to the rotating frame (2), and the motor (6) is connected to the worm gear reducer (5).

6. The roll-over machine for slewing bearing roll-over according to claim 1, characterized in that, The limiting component includes a guide post connecting plate (7) and an adjusting guide rod (8). The guide post connecting plate (7) has multiple sets of curved slots (71). The guide post connecting plate (7) is provided in two sets, and each set of guide post connecting plates (7) has two plates located at the two ends of the corresponding adjusting guide rod (8); the adjusting guide rod (8) is provided in two sets; the slots (71) of the two sets of guide post connecting plates (7) are arranged facing each other; The two sides of the guide post connecting plate (7) are respectively fixed to the fixing plate (42) on the corresponding flow strip (4).

7. The roll-over machine for slewing bearing roll-over according to claim 6, characterized in that The adjusting guide rod (8) includes a guide column (81), with an end cap (82) installed on the top of the guide column (81) and a gasket (83) detachably installed on the bottom; the outer diameter of the gasket (83) and the end cap (82) is larger than the outer diameter of the guide column (81); a gasket sleeve (84) and a linear bearing (85) are installed on the guide column (81), with gasket sleeves (84) installed on both sides of the linear bearing (85), and a rubber sleeve (86) installed on the outside; the rubber sleeve (86) outside the linear bearing (85) is used to movably abut against the slewing bearing (400).

8. The roll-over machine for slewing bearing roll-over according to claim 1, characterized in that, Both the front frame (100) and the rear frame (200) are equipped with multiple sets of unidirectional flow strips (4).

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