A zinc ingot merging and arrangement mechanism
By designing a zinc ingot merging and arrangement mechanism with moving and adjusting components, the problem of low efficiency in zinc ingot merging and arrangement in the existing technology is solved, realizing automated stacking of zinc ingots, improving work efficiency and reducing manpower consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGHAI XIANGHE NONFERROUS METALS
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-03
AI Technical Summary
The existing zinc ingot merging and stacking mechanism is inefficient, and it is time-consuming and labor-intensive for workers to manually stack the zinc ingots, which is inconvenient.
The zinc ingot merging and arrangement mechanism includes a moving component and an adjusting component. The first drive motor drives the shaft to rotate the gear, and the rack and pinion reciprocates to change the position of the adjusting component. Combined with the electric push rod to raise and lower the height of the carrier plate and the rotation of the turntable, the automatic merging and arrangement of zinc ingots is achieved.
The system enables automated stacking of zinc ingots, improving work efficiency and reducing the time and effort required for manual operation by workers.
Smart Images

Figure CN224449522U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zinc ingot processing technology, and in particular to a zinc ingot merging and arrangement mechanism. Background Technology
[0002] Zinc ingots, also known as zinc blocks, are metals that are melted into blocks during the zinc smelting process. They have a silvery-white appearance and are mainly used in die casting alloys, battery industry, printing and dyeing industry, pharmaceutical industry, rubber industry, chemical industry, etc. Zinc alloys with other metals are widely used in electroplating, spraying and other industries.
[0003] In the process of zinc ingot processing, the formed zinc metal blocks need to be stacked. During stacking, they need to be merged and arranged, but the existing merging and arrangement mechanism has certain inconveniences in use.
[0004] First, the existing merging and stacking mechanism uses a gripping device to remove the formed zinc ingots from the conveyor belt and then transfers them to the stacking and bundling station. Workers then manually place and stack them. Since most zinc ingots weigh 20-25 kilograms, manual stacking by workers is inefficient, time-consuming, and labor-intensive, which is inconvenient.
[0005] Therefore, we propose a zinc ingot merging and arrangement mechanism. Utility Model Content
[0006] In view of the existing technology, the existing merging and stacking mechanism uses a gripping device to remove the formed zinc ingots from the conveyor belt and then transfers them to the stacking and bundling station, where workers manually place and stack them. Since most zinc ingots weigh 20-25 kg, manual stacking by workers is inefficient, time-consuming, and labor-intensive, and has certain inconveniences. In view of the technical problems, this utility model provides a zinc ingot merging and stacking mechanism.
[0007] The technical solution adopted by this utility model is: a zinc ingot merging and arranging mechanism, including a moving component, an adjusting component, and a zinc ingot body. The moving component includes a housing, a first drive motor, a slide groove, a rack, a shaft, and a gear. The first drive motor is fixedly installed on the front outer surface of the housing. The slide groove is located in the middle of the housing. The rack is located in the middle of the slide groove. The shaft is movably connected to the middle of the housing. The gear is fixedly installed on the outer wall of the shaft. The adjusting component includes a base cylinder, a fixed plate, an electric push rod, an internal rod, a carrier plate, a turntable, and a second drive motor.
[0008] Furthermore, the fixing plate is disposed on the outer wall of the base cylinder, the electric push rod is fixedly installed on the upper outer surface of the fixing plate, and the built-in rod is movably connected to the middle of the base cylinder.
[0009] Furthermore, the carrier plate is fixedly installed on the upper outer surface of the built-in rod, the turntable is movably connected to the middle of the carrier plate, and the second drive motor is fixedly installed on the lower outer surface of the carrier plate.
[0010] Furthermore, the output end of the first drive motor is connected to the outer surface of one end of the shaft, and the housing and the slide are integrally formed.
[0011] Furthermore, the gear meshes with the rack, and the upper outer surface of the rack is fixedly connected to the lower outer surface of the base cylinder.
[0012] Furthermore, the fixing plate is welded to the base cylinder, and the upper outer surface of the electric push rod is fixedly connected to the lower outer surface of the fixing plate.
[0013] Furthermore, the output end of the second drive motor is connected to the lower outer surface of the turntable.
[0014] The beneficial effects of this utility model are:
[0015] In this invention, the movable component can be driven by a first drive motor to rotate a shaft, which in turn drives a gear to rotate. The gear then reciprocates through a rack and pinion mechanism, changing the position of the adjustment component as it moves back and forth. During use, the height of the carrier plate can be raised or lowered via an electric push rod, allowing the carrier plate to be placed on the zinc ingot body via a turntable. The turntable rotates under the drive of a second drive motor. Through reciprocating movement, height adjustment, and rotation adjustment, the zinc ingot bodies can be easily combined and arranged, facilitating automatic stacking without the need for manual stacking by workers, thus improving work efficiency and saving time and labor. Attached Figure Description
[0016] Figure 1 This is an overall structural diagram of the present invention;
[0017] Figure 2 This is a structural diagram of the mobile component of this utility model;
[0018] Figure 3 This is an internal structural diagram of the chassis of this utility model;
[0019] Figure 4 This is a structural diagram of the adjustment component of this utility model;
[0020] Figure 5 This is a cross-sectional structural diagram of the carrier plate of this utility model.
[0021] The components in the diagram are labeled as follows: 1. Moving component; 101. Chassis; 102. First drive motor; 103. Slide groove; 104. Rack; 105. Shaft; 106. Gear; 2. Adjusting component; 201. Base cylinder; 202. Fixing plate; 203. Electric push rod; 204. Internal rod; 205. Carrier plate; 206. Turntable; 207. Second drive motor; 3. Zinc ingot body. Detailed Implementation
[0022] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] The following is in conjunction with the appendix Figures 1-5 The present invention will be further described below.
[0025] In order to solve the problems existing in the background technology, this application proposes the following technical solution: a zinc ingot merging and arrangement mechanism.
[0026] The specific technical solution includes a moving component 1, an adjusting component 2, and a zinc ingot body 3. The moving component 1 includes a housing 101, a first drive motor 102, a slide 103, a rack 104, a shaft 105, and a gear 106. The first drive motor 102 is fixedly installed on the front outer surface of the housing 101. The slide 103 is located in the middle of the housing 101. The rack 104 is located in the middle of the slide 103. The shaft 105 is movably connected to the middle of the housing 101. The gear 106 is fixedly installed on the outer wall of the shaft 105. The adjusting component 2 includes a base cylinder 201, a fixed plate 202, an electric push rod 203, an internal rod 204, a carrier plate 205, a turntable 206, and a second drive motor 207. The moving component 1 can be used by... The first drive motor 102 drives the shaft 105 to rotate, which in turn drives the gear 106 to rotate. The gear 106 then reciprocates through the meshing rack 104. The reciprocating movement of the rack 104 changes the position of the adjustment component 2. During use, the adjustment component 2 can raise and lower the height of the carrier plate 205 via the electric push rod 203, allowing the carrier plate 205 to place the zinc ingot body 3 on the turntable 206. The turntable 206 can rotate under the drive of the second drive motor 207. Through reciprocating movement, height adjustment, and rotation adjustment, the zinc ingot bodies 3 can be easily combined and arranged, facilitating automatic stacking of the zinc ingot bodies 3 without the need for manual stacking by workers, thus improving work efficiency and saving time and labor.
[0027] Furthermore, the fixed plate 202 is set on the outer wall of the base cylinder 201, the electric push rod 203 is fixedly installed on the upper outer surface of the fixed plate 202, the built-in rod 204 is movably connected to the middle of the base cylinder 201, the carrier plate 205 is fixedly installed on the upper outer surface of the built-in rod 204, the turntable 206 is movably connected to the middle of the carrier plate 205, and the second drive motor 207 is fixedly installed on the lower outer surface of the carrier plate 205. When in use, the electric push rod 203 can push and adjust the height of the carrier plate 205. When the carrier plate 205 is raised, it will drive the built-in rod 204 to rise. The built-in rod 204 can ensure the stability of the lifting and lowering of the carrier plate 205.
[0028] Furthermore, the output end of the first drive motor 102 is connected to the outer surface of one end of the shaft 105. The housing 101 and the slide 103 are integrally formed. The gear 106 is meshed with the rack 104. The upper outer surface of the rack 104 is fixedly connected to the lower outer surface of the base cylinder 201. The first drive motor 102 is mainly used to drive the shaft 105 to rotate forward and backward. It can drive the gear 106 to rotate forward and backward, which facilitates the meshing of the gear 106 to drive the rack 104 to reciprocate.
[0029] Furthermore, the fixed plate 202 is welded to the base cylinder 201, the upper outer surface of the electric push rod 203 is fixedly connected to the lower outer surface of the fixed plate 202, and the output end of the second drive motor 207 is connected to the lower outer surface of the turntable 206. The second drive motor 207 is mainly used to drive the turntable 206 to rotate during use.
[0030] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview:
[0031] During use, the formed zinc ingot body 3 is removed from the conveyor belt by the gripping device, and then the gripping device moves the zinc ingot body 3 above the carrier plate 205, where it is placed on the turntable 206 in the middle of the carrier plate 205. The equipment can be started according to the gripping and feeding position of the gripping device. The first drive motor 102 drives the shaft 105 to rotate, which in turn drives the gear 106 to rotate. The gear 106 reciprocates through the forward and reverse meshing of the rack 104. When the rack 104 reciprocates, it can... By changing the position of the adjustment component 2, the height of the carrier plate 205 can be raised or lowered via the electric push rod 203 during use. This allows the carrier plate 205 to place the zinc ingot body 3 on the turntable 206. The turntable 206 can rotate under the drive of the second drive motor 207. Through reciprocating movement, height adjustment, and rotation adjustment, the zinc ingot bodies 3 can be easily combined and arranged, facilitating automatic stacking of the zinc ingot bodies 3. This eliminates the need for manual stacking by workers, improving work efficiency and saving time and labor.
[0032] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0033] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.
Claims
1. A zinc ingot merging scheduling mechanism, characterized by, The assembly includes a moving component (1), an adjusting component (2), and a zinc ingot body (3). The moving component (1) includes a housing (101), a first drive motor (102), a slide groove (103), a rack (104), a shaft (105), and a gear (106). The first drive motor (102) is fixedly installed on the front outer surface of the housing (101). The slide groove (103) is located in the middle of the housing (101). The rack (104) is located in the middle of the slide groove (103). The shaft (105) is movably connected to the middle of the housing (101). The gear (106) is fixedly installed on the outer wall of the shaft (105). The adjusting component (2) includes a base cylinder (201), a fixed plate (202), an electric push rod (203), an internal rod (204), a carrier plate (205), a turntable (206), and a second drive motor (207).
2. A zinc ingot consolidating and indexing mechanism according to claim 1 wherein, The fixing plate (202) is disposed on the outer wall of the base cylinder (201), the electric push rod (203) is fixedly installed on the upper outer surface of the fixing plate (202), and the built-in rod (204) is movably connected to the middle part of the base cylinder (201).
3. A zinc ingot consolidating and indexing mechanism as claimed in claim 1 wherein, The carrier plate (205) is fixedly installed on the upper outer surface of the built-in rod (204), the turntable (206) is movably connected to the middle of the carrier plate (205), and the second drive motor (207) is fixedly installed on the lower outer surface of the carrier plate (205).
4. The zinc ingot consolidating and sequencing mechanism of claim 1, wherein, The output end of the first drive motor (102) is connected to the outer surface of one end of the shaft (105), and the housing (101) and the slide (103) are integrally formed.
5. The zinc ingot consolidating and sequencing mechanism of claim 1, wherein, The gear (106) meshes with the rack (104), and the upper outer surface of the rack (104) is fixedly connected to the lower outer surface of the base cylinder (201).
6. The zinc ingot consolidating and sequencing mechanism of claim 1, wherein, The fixing plate (202) is welded to the base cylinder (201), and the upper outer surface of the electric push rod (203) is fixedly connected to the lower outer surface of the fixing plate (202).
7. The zinc ingot consolidating and sequencing mechanism of claim 1, wherein, The output end of the second drive motor (207) is connected to the lower outer surface of the turntable (206).