A garment flattening device
By using a vacuum adsorption table and a flattening roller driven by a servo motor, combined with the adjustment of the support mechanism and the lifting seat, the problems of low efficiency and inconsistent results in traditional garment flattening methods are solved, achieving a highly efficient and uniform garment flattening effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGTAI XIBAI JONA CLOTHING CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-03
AI Technical Summary
Traditional garment pressing methods rely on manual operation, which is inefficient, labor-intensive, and produces inconsistent pressing results.
The system employs a vacuum adsorption table combined with a horizontal movement module and a wrinkle removal module. A servo motor drives a flattening roller to roll on the garment surface. Combined with the adjustment functions of the support mechanism and the lifting seat, it achieves precise adsorption and flattening of the garment.
It improves flattening efficiency and enhances flattening quality, ensuring that each garment achieves the ideal flatness while reducing the labor intensity and skill requirements for operators.
Smart Images
Figure CN224451193U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment processing, and in particular to a garment flattening device. Background Technology
[0002] In the garment processing and manufacturing industry, the flattening and wrinkle removal processes are crucial for improving the overall quality and appearance of garments. After this process, the surface of the garment becomes flat and smooth, the lines are more fluid and natural, the sloppiness caused by wrinkles is eliminated, and the garment presents a delicate and crisp texture, enhancing its beauty and grade.
[0003] Traditional garment pressing methods rely on manual operation, which has several drawbacks. First, manual operation is inefficient, making it difficult to quickly press a large number of garments, thus affecting production progress and delivery time. Second, manual pressing is labor-intensive, and operators are prone to fatigue after working for a long time, affecting work efficiency. Third, manual operation requires a high level of skill, and differences in the skills of different operators may lead to inconsistent pressing results, making it difficult to guarantee that every garment achieves the ideal pressing and wrinkle removal effect. Utility Model Content
[0004] In order to overcome the problems of low efficiency, high labor intensity and inconsistent flattening effect caused by the reliance on manual labor in traditional garment pressing methods.
[0005] The technical solution of this utility model is as follows: a garment flattening device, including a vacuum adsorption table, an adjustable support mechanism at the lower end of the vacuum adsorption table, a horizontal moving module and a wrinkle removal module connected to the horizontal moving module on the vacuum adsorption table; the horizontal moving module includes a rack and a slide rail on the vacuum adsorption table, a slider on the slide rail, a connecting column at the upper end of the slider, a support plate at the end of the connecting column, a servo motor on the support plate, a spur gear through the output shaft of the servo motor, and the spur gear meshing with the rack; the wrinkle removal module includes a support plate and a bearing seat one on the support plate, a screw inside the bearing seat one and the screw connected to the support plate, a knob at the upper end of the screw, a lifting seat on the outer wall of the screw, a main beam on the side end of the lifting seat, a bearing seat two on the inner wall of the main beam, a flattening roller inside the bearing seat two, a guide mechanism on the vacuum adsorption table, a slide rod on the guide mechanism, and the outer wall of the slide rod slidably connected to the side end of the main beam.
[0006] Preferably, the support mechanism includes a base, a bearing seat three is provided inside the base, a lead screw is provided inside the bearing seat three, an adjusting rod is provided on the outer wall of the lead screw, the upper end of the adjusting rod is connected to the lower end of the vacuum adsorption stage, and an operating part is also provided inside the base, through which the lead screw is driven to rotate.
[0007] Preferably, the operating unit includes a connecting shaft mounted on the base, a crank handle at the end of the connecting shaft, and anti-slip texture at the end of the crank handle. The connecting shaft is connected to a lead screw via a transmission structure.
[0008] Preferably, the transmission structure includes a driving bevel gear disposed on the outer wall of the connecting shaft, and a driven bevel gear disposed on the outer wall of the lead screw, wherein the driving bevel gear and the driven bevel gear are meshed and connected.
[0009] Preferably, the guiding mechanism includes a track mounted on a vacuum adsorption stage, a movable seat slidably connected to the track, and the surface of the movable seat being fixedly connected to the bottom of the slide rod.
[0010] Preferably, a limiting plate is provided at the upper end of the slide bar, and a sponge is provided on the lower surface of the limiting plate.
[0011] Preferably, the outer wall of the flattening roller is provided with a removable elastic layer.
[0012] The beneficial effects of this utility model are:
[0013] The negative pressure environment created by the vacuum adsorption table allows the garment to be firmly adsorbed onto the table surface, effectively preventing displacement during the flattening process. At the same time, the coordinated work of the horizontal movement module and the wrinkle removal module enables the flattening roller to roll precisely on the garment surface, which not only improves flattening efficiency but also enhances flattening quality. In addition, the adjustment function of the support mechanism and the lifting seat further enhances the adaptability and flexibility of the device. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of one embodiment of the garment flattening device of this utility model;
[0015] Figure 2 for Figure 1 Schematic diagram of the middle base;
[0016] Figure 3 for Figure 1 A schematic diagram of the horizontal movement module;
[0017] Figure 4 for Figure 1 A schematic diagram of the wrinkle removal module;
[0018] Figure 5 for Figure 1 A schematic diagram of the supporting mechanism.
[0019] Explanation of reference numerals in the attached diagram: 1. Vacuum adsorption stage; 2. Rack; 3. Slide rail; 4. Connecting column; 5. Support plate; 6. Servo motor; 7. Spur gear; 8. Support plate; 9. Bearing seat one; 10. Screw; 11. Knob; 12. Lifting seat; 13. Main beam; 14. Bearing seat two; 15. Flattening roller; 16. Slide rod; 17. Base; 18. Bearing seat three; 19. Lead screw; 20. Adjusting rod; 21. Connecting shaft; 22. Handle; 23. Driving bevel gear; 24. Driven bevel gear; 25. Rail; 26. Moving seat; 27. Limiting plate; 28. Slider. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] Please see Figure 1 - Figure 5This utility model provides an embodiment: a garment flattening device, including a vacuum adsorption table 1, an adjustable support mechanism at the lower end of the vacuum adsorption table 1, a horizontal moving module and a wrinkle removal module connected to the horizontal moving module on the vacuum adsorption table 1; the horizontal moving module includes a rack 2 and a slide rail 3 on the vacuum adsorption table 1, a slider 28 on the slide rail 3, a connecting post 4 at the upper end of the slider 28, a support plate 5 at the end of the connecting post 4, a servo motor 6 on the support plate 5, and a spur gear 7 passing through the support plate 5 and meshing with the rack 2; the wrinkle removal module includes a support plate 8 and a bearing seat 9 on the support plate 5, a screw 10 inside the bearing seat 9 and the screw 1 The screw 10 is connected to the support plate 8. A knob 11 is located at the upper end of the screw 10. A lifting seat 12 is located on the outer wall of the screw 10. A main beam 13 is located on the side end of the lifting seat 12. A bearing seat 2 14 is located on the inner wall of the main beam 13. A flattening roller 15 is located inside the bearing seat 2 14. A guide mechanism is also provided on the vacuum adsorption table 1. A slide rod 16 is provided on the guide mechanism. The outer wall of the slide rod 16 is slidably connected to the side end of the main beam 13. The vacuum adsorption table 1 is the basic platform of the entire device. It achieves adsorption and fixation of clothing through the negative pressure environment formed inside. When the vacuum adsorption table 1 is started, its internal vacuum system begins to work, extracting the air inside the adsorption table, thereby forming a negative pressure area on the surface of the adsorption table. After the clothing is placed on the adsorption table, the external atmospheric pressure will... The garment is pressed tightly against the surface of the adsorption table, effectively preventing it from moving or shifting during the flattening process. The support mechanism adjusts the height of the vacuum adsorption table 1 according to actual working needs, ensuring it is at a suitable working height. The rack 2 and slide rail 3 are the basic guiding components of the horizontal movement module, providing a track 25 and constraint for the movement of the slider 28. The rack 2 is fixedly mounted on the vacuum adsorption table 1, with teeth evenly distributed on its surface. The slide rail 3 is also fixed to the vacuum adsorption table 1, parallel to the rack 2. The slider 28 is mounted on the slide rail 3 and can move linearly along it. The slider 28 is the moving component in the horizontal movement module, sliding on the slide rail 3. A connecting post 4 is located at the upper end of the slider 28, connecting the slider 28 to the surface of the vacuum adsorption table 1. The function of support plate 8 and support plate 5 is to transmit the movement of slider 28 to support plate 5. Servo motor 6 is the power source of the horizontal movement module. It is fixedly installed on support plate 5. Servo motor 6 has the characteristics of high precision and high response speed, and can accurately control the rotation angle and speed of the output shaft. Spur gear 7 meshes with rack 2 fixed on vacuum adsorption stage 1. When servo motor 6 works, its output shaft drives spur gear 7 to rotate. Due to the meshing of spur gear 7 and rack 2, spur gear 7 will move linearly along rack 2 while rotating, thereby driving support plate 5, connecting column 4 and slider 28 to move horizontally linearly on slide rail 3, realizing the horizontal movement of wrinkle removal module. Support plate 8 and bearing seat 9 are fixedly installed on support plate 5.The knob 11 provides support for the installation and rotation of the screw 10. Its function is to allow the operator to manually rotate the screw 10. When the operator rotates the knob 11, the screw 10 rotates within the bearing seat 9. Due to the threaded connection between the screw 10 and the lifting seat 12, the rotation of the screw 10 is converted into linear motion of the lifting seat 12, thus achieving vertical adjustment of the lifting seat 12. A main beam 13 is provided on the side of the lifting seat 12. The main beam 13 is the frame structure for mounting the flattening roller 15. When the lifting seat 12 moves vertically, it drives the main beam 13 to rise and fall together, thereby adjusting the distance between the flattening roller 15 and the surface of the vacuum adsorption table 1 to accommodate the flattening needs of garments of different thicknesses. The bearing seat 14 is located on the inner wall of the main beam 13. The flattening roller 15 is installed within a bearing housing 14 via bearings, allowing it to rotate freely within the housing. When the horizontal moving module moves the wrinkle-removing module horizontally, the flattening roller 15 contacts the garment surface placed on the vacuum adsorption table 1 and rolls on it. The rolling action of the roller 15 applies pressure to the garment, flattening wrinkles and achieving wrinkle removal. A guide mechanism is installed on the vacuum adsorption table 1 to guide the movement of the wrinkle-removing module. A slide rod 16 is provided on the guide mechanism, with its outer wall slidably connected to the side end of the main beam 13. When the lifting seat 12 moves vertically, the main beam 13 slides along the slide rod 16, ensuring that the main beam 13 can only move in a straight line along the slide rod 16.
[0022] Please see Figure 5In this embodiment, the support mechanism includes a base 17, a bearing seat 18 inside the base 17, a lead screw 19 inside the bearing seat 18, an adjusting rod 20 on the outer wall of the lead screw 19, the upper end of the adjusting rod 20 being connected to the lower end of the vacuum adsorption stage 1, and an operating part inside the base 17. The lead screw 19 is driven to rotate through the operating part. The operating part includes a connecting shaft 21 on the base 17, a crank handle 22 at the end of the connecting shaft 21, and anti-slip texture at the end of the crank handle 22. The connecting shaft 21 is connected to the lead screw 19 through a transmission structure, which includes a driving bevel gear 23 on the outer wall of the connecting shaft 21 and a driven bevel gear 24 on the outer wall of the lead screw 19. The driving bevel gear 23 and the driven bevel gear 24 are meshed together. The bearing seat 18 is fixedly installed inside the base 17 to provide a precise installation position and stable support for the lead screw 19, and to reduce... The friction of the lead screw 19 during rotation is reduced. Through the built-in bearing, the lead screw 19 can rotate smoothly within the bearing housing 18. When the lead screw 19 rotates, due to the threaded engagement between the lead screw 19 and the adjusting rod 20, the rotational motion of the lead screw 19 is converted into the linear motion of the adjusting rod 20. Depending on the rotation direction of the lead screw 19, the adjusting rod 20 can move up or down along the lead screw 19, thereby driving the vacuum adsorption platform 1 connected to the upper end of the adjusting rod 20 to adjust its height. By moving the adjusting rod 20 up and down, the vacuum adsorption platform 1 can be adapted to the usage habits of operators of different heights. While the adjusting rod 20 is raised and lowered, the outer wall of the adjusting rod 20 slides along the inner wall of the base 17, thereby preventing the adjusting rod 20 from rotating. When the operator turns the crank handle 22 to drive the connecting shaft 21 to rotate, the active bevel gear 23 on the connecting shaft 21 also rotates accordingly. Since the driving bevel gear 23 and the driven bevel gear 24 mesh with each other, the rotational motion of the driving bevel gear 23 will drive the driven bevel gear 24 to rotate, thereby driving the lead screw 19 to rotate.
[0023] Please see Figure 4In this embodiment, the guiding mechanism includes a track 25 mounted on the vacuum adsorption stage 1. A movable seat 26 is slidably connected to the track 25. The surface of the movable seat 26 is fixedly connected to the bottom of the slide rod 16. A limiting plate 27 is provided at the upper end of the slide rod 16, and a sponge is provided on the lower surface of the limiting plate 27. A removable elastic layer is provided on the outer wall of the flattening roller 15. The track 25, mounted on the vacuum adsorption stage 1, provides a precise guiding path for the movement of the movable seat 26. The presence of the track 25 restricts the movable seat 26 to move only in a predetermined direction, preventing the movable seat 26 from deviating during movement. The limiting plate 27 is located at the upper end of the slide rod 16 to limit the movement range of the main beam 13. A sponge is provided on the lower surface of the limiting plate 27. The sponge has… With its soft and elastic characteristics, the sponge can buffer the impact force generated by the collision when the main beam 13 comes into contact with the limiting plate 27 during movement. The outer wall of the flattening roller 15 is provided with a removable elastic layer. The elastic layer is made of materials with certain elasticity and flexibility, such as rubber and silicone. During the flattening process, the elastic layer can fully contact the surface of the garment and undergo elastic deformation, thereby automatically adjusting the contact pressure according to the unevenness of the garment surface. This makes the pressure applied by the flattening roller 15 to the garment more uniform and gentle. This uniform pressure distribution helps to better remove wrinkles on the surface of the garment, while avoiding damage to the garment due to excessive local pressure. In addition, the elastic layer is designed to be removable, making it convenient to replace after long-term use.
[0024] Working principle: First, by turning the crank handle 22, the connecting shaft 21 is driven to rotate. The driving bevel gear 23 on the connecting shaft 21 drives the driven bevel gear 24 to rotate, which in turn makes the lead screw 19 rotate smoothly in the bearing housing 18. Since there is a threaded fit between the lead screw 19 and the adjusting rod 20, the rotation of the lead screw 19 will be converted into the linear motion of the adjusting rod 20, thereby adjusting the height of the vacuum adsorption table 1 to adapt to the usage habits of operators of different heights and the needs of flattening work.
[0025] Next, place the garment to be flattened on the vacuum adsorption table 1, start the vacuum adsorption table 1, and its internal vacuum system starts working, extracting the air inside the adsorption table to form a negative pressure area. The external atmospheric pressure presses the garment tightly against the surface of the adsorption table, effectively preventing the garment from moving or shifting during the flattening process.
[0026] Then, according to the thickness of the garment, the screw 10 is driven to rotate in the bearing seat 9 by manually turning the knob 11. Since there is a threaded fit between the screw 10 and the lifting seat 12, the rotation of the screw 10 will be converted into the linear motion of the lifting seat 12, thereby adjusting the height of the lifting seat 12 and the main beam 13 on its side, and then adjusting the distance between the flattening roller 15 and the surface of the vacuum adsorption table 1.
[0027] Subsequently, the servo motor 6 starts working, and its output shaft drives the spur gear 7 to rotate. Since the spur gear 7 is meshed with the rack 2 fixed on the vacuum adsorption table 1, the spur gear 7 will move in a straight line along the rack 2 while rotating, thereby driving the support plate 5, the connecting column 4, the slider 28 and the wrinkle removal module to move in a horizontal straight line on the slide rail 3. In this way, the flattening roller 15 will move in the horizontal direction and contact the garment surface during the movement, rolling on the garment surface.
[0028] Finally, after the wrinkle removal module completes its horizontal movement, the operator turns off the servo motor 6 and the vacuum suction table 1, removes the flattened garment, and the entire workflow ends.
[0029] Through the above steps, the vacuum adsorption table 1 firmly adsorbs the garment, and the horizontal movement module and the wrinkle removal module work together to ensure that the flattening roller 15 rolls precisely on the surface of the garment. This not only improves the flattening efficiency but also enhances the flattening quality, solving the problems of low efficiency, high labor intensity, and inconsistent flattening effect that traditional garment flattening methods rely on manual labor.
Claims
1. A garment flattening device, characterized by: The system includes a vacuum adsorption stage (1), with an adjustable support mechanism at the lower end of the vacuum adsorption stage (1). A horizontal moving module and a wrinkle removal module connected to the horizontal moving module are mounted on the vacuum adsorption stage (1). The horizontal moving module includes a rack (2) and a slide rail (3) mounted on the vacuum adsorption stage (1). A slider (28) is mounted on the slide rail (3). A connecting column (4) is mounted at the upper end of the slider (28). A support plate (5) is mounted at the end of the connecting column (4). A servo motor (6) is mounted on the support plate (5). A spur gear (7) is mounted through the support plate (5) and meshes with the rack (2). The wrinkle module includes a support plate (8) and a bearing seat (9) set on the support plate (5). A screw (10) is set inside the bearing seat (9) and the screw (10) is connected to the support plate (8). A knob (11) is set at the upper end of the screw (10). A lifting seat (12) is set on the outer wall of the screw (10). A main beam (13) is set on the side end of the lifting seat (12). A bearing seat (14) is set on the inner wall of the main beam (13). A flattening roller (15) is set inside the bearing seat (14). A guide mechanism is also set on the vacuum adsorption table (1). A slide rod (16) is set on the guide mechanism. The outer wall of the slide rod (16) is slidably connected to the side end of the main beam (13).
2. A garment flattening device according to claim 1, wherein: The support mechanism includes a base (17), a bearing seat three (18) is provided inside the base (17), a lead screw (19) is provided inside the bearing seat three (18), an adjusting rod (20) is provided on the outer wall of the lead screw (19), the upper end of the adjusting rod (20) is connected to the lower end of the vacuum adsorption stage (1), and an operating part is also provided inside the base (17), and the lead screw (19) is driven to rotate through the operating part.
3. A garment flattening device according to claim 2, wherein: The operating unit includes a connecting shaft (21) mounted on the base (17), a crank (22) is provided at the end of the connecting shaft (21), and the end of the crank (22) is provided with anti-slip texture. The connecting shaft (21) is connected to the lead screw (19) through a transmission structure.
4. A garment flattening device according to claim 3, wherein: The transmission structure includes a driving bevel gear (23) disposed on the outer wall of the connecting shaft (21), and a driven bevel gear (24) disposed on the outer wall of the lead screw (19). The driving bevel gear (23) and the driven bevel gear (24) are meshed and connected.
5. A garment flattening device according to claim 4, wherein: The guiding mechanism includes a track (25) set on the vacuum adsorption stage (1), a movable seat (26) slidably connected on the track (25), and the surface of the movable seat (26) is fixedly connected to the bottom of the slide rod (16).
6. A garment flattening device according to claim 5, wherein: A limiting plate (27) is provided at the upper end of the slide bar (16), and a sponge is provided on the lower surface of the limiting plate (27).
7. A garment flattening device according to claim 6, wherein: The outer wall of the flattening roller (15) is provided with a removable elastic layer.