A heating rack with heat insulation protection structure
By designing a heat insulation and protection structure in the heating frame, utilizing the heating components inside the outer jacket and the water storage sleeve on the outside for cooling, combined with a pressure relief mechanism, the heat insulation and heat dissipation problems of traditional heating structures are solved, thus improving the safety and reliability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- AUONE ELECTRONICS MFG
- Filing Date
- 2025-08-07
- Publication Date
- 2026-07-03
AI Technical Summary
Traditional heating structures lack effective heat insulation, posing risks of burns and material aging. Forced air cooling is insufficient to eliminate heat buildup, affecting equipment safety and reliability. Furthermore, conventional heat dissipation solutions cannot balance efficient heat exchange with equipment compactness.
Design a heating frame with a heat insulation and protection structure. By setting a heating component inside the outer tube and a water storage sleeve on the outside of the outer tube, cooling water is used to cool down the heating. At the same time, a pressure relief mechanism is set inside the outer tube to prevent overheating. Combined with heat dissipation fins and a pressure relief piston, the pressure is regulated.
It achieves physical isolation of the heating components, prevents burns, reduces the risk of heat buildup in the equipment, improves the safety and reliability of the equipment, and balances efficient heat exchange with equipment compactness.
Smart Images

Figure CN224454937U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of heating rack technology, and in particular relates to a heating rack with a heat insulation and protection structure. Background Technology
[0002] Traditional heating structures in industrial hot air equipment have significant safety defects: the surfaces of high-temperature components lack effective heat insulation, posing a serious risk of burns; forced air cooling cannot eliminate local heat accumulation, and long-term operation can easily lead to material aging or even fire risks; at the same time, conventional heat dissipation solutions cannot balance efficient heat exchange with equipment compactness, as adding insulation layers can hinder heat output, while external cooling systems significantly increase space occupation and energy consumption costs; more seriously, there is a lack of rapid pressure relief mechanisms in the event of sudden overheating, posing a risk of pressure vessel rupture; this results in serious deficiencies in equipment safety and reliability in high-temperature operating scenarios, restricting the stability of production processes.
[0003] To address these issues, we provide a heating element with a heat-insulating and protective structure. Utility Model Content
[0004] The purpose of this utility model is to provide a heating rack with a heat insulation and protection structure. By covering the opening of the outer sleeve with a cap at one end of the air inlet pipe, the heating component is placed inside the outer sleeve. External air enters the outer sleeve from the air inlet pipe and is heated by the heating component inside the outer sleeve. The heated air is discharged from the air outlet pipe at one end of the outer sleeve. At the same time, the outer sleeve physically isolates the heating component, thus providing a protective effect. By installing a water storage sleeve on the outside of the outer sleeve and adding cooling water to the water storage sleeve, the cooling water cools the outer sleeve, thereby preventing the outer sleeve from being heated by the heating component and easily scalding people.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a heating rack with a heat insulation and protection structure, including an outer casing assembly, a heating assembly, and a water cooling assembly. The outer casing assembly includes an air inlet and an outer casing tube. The water cooling assembly includes a water storage sleeve and a sleeve cover. A tube cover is fixedly provided on one end face of the air inlet, and the tube cover covers the open end of the outer casing tube. An air outlet is connected to the closed end face of the outer casing tube away from the tube cover. The heating assembly is disposed inside the outer casing tube. A sleeve opening is provided on the closed end face of the water storage sleeve, and the sleeve opening is fixedly sleeved on the outside of the air outlet tube. The sleeve cover is sleeved through the outside of the air inlet and covers the open end of the water storage sleeve.
[0007] A further feature of this invention is that a set of pressure relief pipes is connected to the end face of the sleeve cover away from the water storage sleeve. A pipe end cap is fixedly covered on the end face of the pressure relief pipe away from the sleeve cover. A vent hole is opened through the pipe end cap. A pressure relief piston is slidably sleeved inside the pressure relief pipe. A compression spring is sleeved inside the pressure relief pipe. The two ends of the compression spring are respectively fixedly connected to the end face of the pressure relief piston and the inner top surface of the pipe end cap.
[0008] A further feature of this invention is that a set of heat dissipation fins are fixedly arranged in a circumferential array on the outer sidewall of the pressure relief pipe.
[0009] A further feature of this invention is that a heat insulation sleeve is fitted onto the outer fixing pipe of the water storage sleeve.
[0010] A further feature of this invention is that the heating assembly includes two diffuser plates and two baffle rings. The two baffle rings are disposed inside the outer sleeve. One diffuser plate is disposed between the two baffle rings, and the other diffuser plate is disposed between the tube cover and the baffle ring. A heating wire is disposed between each diffuser plate and the baffle ring. The heating wire has a spring-like structure, and both ends of each heating wire are fixedly connected to the plate surface of the diffuser plate and the baffle ring respectively.
[0011] A further feature of this invention is that a connecting rod is provided inside the heating wire, and the two ends of the connecting rod are respectively fixedly connected to the surface of the diffuser plate and the baffle ring.
[0012] A further feature of this invention is that a sleeve clamp is fixedly provided on the outer side of the baffle ring, and the outer wall of the sleeve clamp is attached to the inner wall of the outer sleeve.
[0013] This utility model has the following beneficial effects:
[0014] 1. This utility model involves covering the opening of the outer sleeve with a cap at one end of the air inlet pipe, and placing the heating component inside the outer sleeve. External air enters the outer sleeve from the air inlet pipe and is heated by the heating component inside the outer sleeve. The heated air is discharged from the air outlet pipe at one end of the outer sleeve. At the same time, the outer sleeve physically isolates the heating component, thus providing a protective effect.
[0015] 2. This utility model provides a water storage sleeve on the outside of the outer tube, and adds cooling water into the water storage sleeve to cool the outer tube, thereby preventing the outer tube from being heated by the heating component and easily scalding people. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of a heating rack with a heat insulation and protection structure.
[0018] Figure 2 This is an exploded view of the outer casing assembly and the heating assembly.
[0019] Figure 3 This is a side sectional view of the present invention.
[0020] Figure 4 This is an exploded view of the pressure relief pipe and the pressure relief piston.
[0021] Figure 5 This is an exploded view of the outer casing and heating components.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 1-Outer jacket assembly, 101-Air inlet, 101a-Pipe cap, 102-Outer jacket tube, 102a-Air outlet tube, 2-Heating assembly, 201-Diffuser plate, 201a-Heating wire, 201a-1-Connecting rod, 202-Baffle ring, 202a-Sleeve coupling, 3-Water cooling assembly, 301-Water storage sleeve, 301a-Sleeve inlet, 301b-Insulation sleeve, 302-Sleeve cap, 302a-Pressure relief pipe, 302a-1-Pipe end cap, 302a-2-Pressure relief piston, 302a-3-Compression spring, 302a-4-Heat dissipation fins. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] Please see Figures 1 to 4This utility model is a heating rack with a heat insulation and protection structure, including an outer casing assembly 1, a heating assembly 2, and a water cooling assembly 3. The outer casing assembly 1 includes an air inlet 101 and an outer casing 102. The water cooling assembly 3 includes a water storage sleeve 301 and a sleeve cover 302. By covering the opening end of the outer casing 102 with the cover 101a of one end of the air inlet 101, the heating assembly 2 is placed inside the outer casing 102. External air enters the outer casing 102 from the air inlet 101 and is heated by the heating assembly 2 in the outer casing 102. The heated air is discharged from the air outlet 102a at one end of the outer casing 102. At the same time, the outer casing 102 physically isolates the heating assembly 2, thus providing a protective effect. By sleeved with the water storage sleeve 301 on the outside of the outer casing 102 and adding cooling water to the water storage sleeve 301, the cooling water cools the outer casing 102, thereby preventing the outer casing 102 from being heated by the heating assembly 2 and easily causing burns to personnel.
[0027] Specifically, a pipe cover 101a is fixedly provided on one end face of the air inlet 101. The pipe cover 101a covers the open end of the outer sleeve 102. The closed end face of the outer sleeve 102 away from the pipe cover 101a is connected to the air outlet 102a. The heating component 2 is disposed inside the outer sleeve 102. The closed end face of the water storage sleeve 301 is connected to the sleeve port 301a. The sleeve port 301a is fixedly sleeved on the outside of the air outlet 102a. The sleeve cover 302 is sleeved through and sleeved on the outside of the air inlet 101. The sleeve cover 302 covers the open end of the water storage sleeve 301.
[0028] Furthermore, a set of pressure relief pipes 302a is connected to the end face of the sleeve cover 302 away from the water storage sleeve 301. A pipe end cap 302a-1 is fixedly covered on the end face of the pressure relief pipe 302a away from the sleeve cover 302. A vent hole is provided through the pipe end cap 302a-1. A pressure relief piston 302a-2 is slidably connected inside the pressure relief pipe 302a. A compression spring 302a-3 is sleeved inside the pressure relief pipe 302a. The two ends of the compression spring 302a-3 are respectively fixedly connected to... When the heating assembly 2 heats the outer sleeve 102, causing the outer sleeve 102 to transfer heat to the water storage sleeve 301, the cooling water in the water storage sleeve 301 heats up and evaporates a portion, thereby increasing the pressure in the water storage sleeve 301. The air pressure in the water storage sleeve 301 pushes the pressure relief piston 302a-2 to squeeze the compression spring 302a-3, thereby reducing the air pressure in the water storage sleeve 301.
[0029] Furthermore, a set of heat dissipation fins 302a-4 are fixedly arranged in a circumferential array on the outer sidewall of the pressure relief pipe 302a. The heat dissipation fins 302a-4 cool down the air entering the pressure relief pipe 302a, thereby reducing the air temperature and lowering the air pressure in the water storage sleeve 301.
[0030] Furthermore, the outer fixing pipe of the water storage sleeve 301 is fitted with a heat insulation sleeve 301b to prevent the cooling water in the water storage sleeve 301 from scalding personnel.
[0031] The operation process in this embodiment is as follows:
[0032] External air enters the outer casing 102 through the air inlet 101 and is heated by the heating element 2 in the outer casing 102. The heated air is discharged from the air outlet 102a at one end of the outer casing 102. At the same time, the outer casing 102 physically isolates the heating element 2, providing a protective effect. While the heating element 2 heats the outer casing 102, the heat is transferred through the outer casing 102 to the water storage sleeve 301, heating the cooling water in the water storage sleeve 301. The cooling water in the water storage sleeve 301 heats up and evaporates a portion, thereby increasing the pressure in the water storage sleeve 301. The air pressure in the water storage sleeve 301 pushes the pressure relief piston 302a-2 to compress the compression spring 302a-3, thereby reducing the air pressure in the water storage sleeve 301.
[0033] Example 2
[0034] Please see Figures 1 to 5 Based on embodiment 1, the heating assembly 2 includes two diffuser plates 201 and two baffle ring plates 202. A set of heating wires 201a is fixedly connected between the two diffuser plates 201 and the two baffle ring plates 202. When external air enters the outer tube 102, it meets the diffuser plates 201, causing the air to diffuse along the diffuser plates 201 to the surrounding area. This allows the air to enter between the diffuser plates 201 and the baffle ring plates 202 and be heated by the heating wires 201a, thus ensuring that the air is fully heated in the outer tube 102.
[0035] Specifically, two baffle rings 202 are disposed inside the outer sleeve 102, one diffuser 201 is disposed between the two baffle rings 202, and the other diffuser 201 is disposed between the tube cover 101a and the baffle rings 202. A heating wire 201a is disposed between each diffuser 201 and the baffle ring 202. The heating wire 201a has a spring-like structure, and the two ends of each heating wire 201a are fixedly connected to the plate surfaces of the diffuser 201 and the baffle ring 202, respectively.
[0036] Furthermore, a connecting rod 201a-1 is provided inside the heating wire 201a, and the two ends of the connecting rod 201a-1 are respectively fixedly connected to the surface of the diffuser plate 201 and the baffle ring plate 202.
[0037] Furthermore, a sleeve 202a is fixedly provided on the outer side of the baffle ring 202, and the outer wall of the sleeve 202a is attached to the inner wall of the outer sleeve 102.
[0038] The operation process in this embodiment is as follows:
[0039] When external air enters the outer tube 102, it encounters the diffuser plate 201, causing the air to diffuse outwards along the diffuser plate 201. This allows the air to enter between the diffuser plate 201 and the baffle ring 202, and be heated by the heating wire 201a, thus ensuring that the air is fully heated in the outer tube 102.
[0040] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
Claims
1. A heating frame with heat insulation protection structure, comprising a jacket assembly (1), a heating assembly (2) and a water cooling assembly (3), characterized in that: The outer casing assembly (1) includes an air inlet (101) and an outer casing (102). The water cooling assembly (3) includes a water storage sleeve (301) and a sleeve cover (302). A pipe cover (101a) is fixed to one end face of the air inlet (101). The pipe cover (101a) covers the open end of the outer casing (102). An air outlet duct is connected to the closed end face of the outer casing (102) away from the pipe cover (101a). (102a) The heating component (2) is disposed inside the outer sleeve (102). The closed end face of the water storage sleeve (301) is connected to the sleeve port (301a). The sleeve port (301a) is fixedly sleeved on the outside of the air outlet pipe (102a). The sleeve cover (302) is sleeved through the outside of the air inlet pipe (101). The sleeve cover (302) covers the open end of the water storage sleeve (301).
2. The heat frame with heat insulation protection structure according to claim 1, characterized in that: The end face of the sleeve cover (302) away from the water storage sleeve (301) is connected to a set of pressure relief pipes (302a). The end face of the pressure relief pipe (302a) away from the sleeve cover (302) is fixedly covered with a pipe end cap (302a-1). A vent hole is opened through the pipe end cap (302a-1). A pressure relief piston (302a-2) is slidably sleeved inside the pressure relief pipe (302a). A compression spring (302a-3) is sleeved inside the pressure relief pipe (302a). The two ends of the compression spring (302a-3) are respectively fixedly connected to the end face of the pressure relief piston (302a-2) and the inner top surface of the pipe end cap (302a-1).
3. The heat frame with heat insulation protection structure according to claim 2, characterized in that: A set of heat dissipation fins (302a-4) are fixedly arranged in a circumferential array on the outer sidewall of the pressure relief pipe (302a).
4. The heat frame with heat insulation protection structure according to claim 3, characterized in that: The outer fixed pipe of the water storage sleeve (301) is fitted with a heat insulation sleeve (301b).
5. The heat frame with heat insulation protection structure according to claim 1, characterized in that: The heating assembly (2) includes two diffuser plates (201) and two baffle rings (202). The two baffle rings (202) are disposed inside the outer sleeve (102). One diffuser plate (201) is disposed between the two baffle rings (202), and the other diffuser plate (201) is disposed between the tube cover (101a) and the baffle ring (202). A heating wire (201a) is disposed between each diffuser plate (201) and the baffle ring (202). The heating wire (201a) has a spring-like structure, and the two ends of each heating wire (201a) are respectively fixedly connected to the plate surface of the diffuser plate (201) and the baffle ring (202).
6. The heat frame with heat insulation protection structure according to claim 5, characterized in that: The heating wire (201a) is fitted with a connecting rod (201a-1), and the two ends of the connecting rod (201a-1) are respectively fixedly connected to the surface of the diffuser plate (201) and the baffle ring plate (202).
7. The heat frame with heat insulation protection structure according to claim 6, characterized in that: The outer side of the baffle ring (202) is fixed with a sleeve clamp (202a), and the outer wall of the sleeve clamp (202a) is attached to the inner wall of the outer sleeve (102).