A manual rubber winding platform for wire harness production
By using a drive motor belt transmission system and rubber pad clamping technology, multiple wire harnesses can be wound with glue simultaneously, solving the problems of low efficiency and poor equipment versatility in traditional manual glue winding, and improving the efficiency and quality of wire harness production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGZHOU XINLI AUTOMOTIVE COMPONENT CO LTD
- Filing Date
- 2025-07-16
- Publication Date
- 2026-07-03
AI Technical Summary
Traditional wire harness wrapping relies on manual operation, which is inefficient and unstable. Furthermore, existing equipment has limited functionality and cannot adapt to the wrapping needs of different lengths and specifications, thus increasing production costs.
A drive motor is used to rotate multiple wire harness clamps via a belt drive system, enabling simultaneous gluing of multiple wire harnesses. Combined with rubber pads, the wire harness terminals are stably clamped, ensuring uniform and tight gluing.
Significantly improves the efficiency of wire wrapping, ensures the quality and stability of the wire harness, avoids wire harness shaking or displacement, and improves overall quality and production efficiency.
Smart Images

Figure CN224457733U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness production technology, specifically a manual glue-winding platform for wire harness production. Background Technology
[0002] In wire harness production, adhesive winding is a crucial step, directly impacting the wire harness's performance and lifespan. Traditional wire harness adhesive winding largely relies on manual operation, which is not only inefficient and unsuitable for large-scale production, but also suffers from poor stability, leading to uneven and loose winding that affects wire harness quality. Furthermore, existing adhesive winding equipment is often single-function, unable to adapt to winding wire harnesses of different lengths and specifications, resulting in insufficient equipment versatility and increased production costs for enterprises. Therefore, those skilled in the art provide a manual adhesive winding platform for wire harness production to address the problems mentioned in the background. Utility Model Content
[0003] The purpose of this invention is to provide a manual glue-winding platform for wire harness production, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A manual adhesive winding platform for wire harness production includes a base plate and a foot switch. A support ear plate is fixedly connected to the surface of the base plate, and a rotating shaft is rotatably connected to the side wall of the support ear plate. A first pulley and two sets of second pulleys are fixedly connected to the surface of the rotating shaft. A first fixed ear plate is fixedly connected to the surface of the base plate, and a first driven pulley is rotatably connected to the side wall of the first fixed ear plate. A first timing belt is provided between the first pulley and the first driven pulley. Two sets of transmission mechanisms are also fixedly connected to the surface of the base plate. Each transmission mechanism includes a second pulley, a second timing belt, a second driven pulley, a second fixed ear plate, a hinge, and a limit pin. A hinge is fixedly connected to the surface of the base plate, and a second fixed ear plate is rotatably connected to the inner side wall of the hinge. A limit pin for locking the second fixed ear plate is slidably connected to the side wall of the hinge.
[0006] Furthermore, a second driven pulley is rotatably connected to the side wall of the second fixed ear plate, and a second timing belt is provided between the second pulley and the second driven pulley.
[0007] Furthermore, both the first fixed ear plate sidewall and the second fixed ear plate sidewall are rotatably connected to wire harness clamps. One end of the wire harness clamp on the first fixed ear plate is fixedly connected to the shaft end of the first driven pulley, and one end of the wire harness clamp on the second fixed ear plate is fixedly connected to the shaft end of the second driven pulley.
[0008] Furthermore, the wire harness clamp has a terminal slot on its side wall for holding the wire harness terminal, and a rubber pad is fixedly connected to the inner side wall of the terminal slot.
[0009] Furthermore, a drive motor is fixedly connected to the surface of the base plate, a second main pulley is fixedly connected to the power output end of the drive motor, a first main pulley is fixedly connected to the surface of the rotating shaft, a main timing belt is provided between the first main pulley and the second main pulley, and the drive motor is electrically connected to an external power source through a foot switch.
[0010] By adopting the above technical solution
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. The drive motor can simultaneously rotate multiple wire harness clamps via a belt drive system, enabling simultaneous gluing of multiple wire harnesses. Compared to the traditional manual gluing process, this significantly improves the gluing efficiency of wire harness production. The terminal slots and rubber pads on the side walls of the wire harness clamps can stably hold the wire harness terminals, preventing the wire harness from shaking or shifting during the gluing process, ensuring uniform and tight gluing, and improving the overall quality and stability of the wire harness. Attached Figure Description
[0013] Figure 1 A schematic diagram of the overall structure of a manual glue-winding platform for wire harness production;
[0014] Figure 2 This is a schematic diagram of the wire harness clamp in a manual glue-winding platform for wire harness production.
[0015] Figure 3 A manual glue-winding platform for wire harness production Figure 1 Enlarged view of point A in the middle.
[0016] In the diagram: 1. Base plate; 2. Support ear plate; 3. Shaft; 4. First pulley; 5. First timing belt; 6. First driven pulley; 7. First fixed ear plate; 8. Wiring harness clamp; 9. Second pulley; 10. Second timing belt; 11. Second driven pulley; 12. Second fixed ear plate; 13. Hinge; 14. Limit pin plate; 15. Terminal slot; 16. Rubber pad; 17. First main pulley; 18. Main timing belt; 19. Second main pulley; 20. Foot switch; 21. Drive motor. Detailed Implementation
[0017] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0018] Please see Figures 1-3This utility model provides an embodiment including a base plate 1 and a foot switch 20. A supporting ear plate 2 is fixedly connected to the surface of the base plate 1. A rotating shaft 3 is rotatably connected to the side wall of the supporting ear plate 2. A first pulley 4 and two sets of second pulleys 6 are fixedly connected to the surface of the rotating shaft 3. A first fixed ear plate 7 is fixedly connected to the surface of the base plate 1. A first driven pulley 9 is rotatably connected to the side wall of the first fixed ear plate 7. A first timing belt 5 is provided between the first pulley 4 and the first driven pulley 9. Two sets of transmission mechanisms are also fixedly connected to the surface of the base plate 1. Each transmission mechanism includes a second pulley 6, a second timing belt 10, a second driven pulley 11, a second fixed ear plate 12, a hinge 13, and a limiting pin plate 14. A hinge 13 is fixedly connected to the surface of the base plate 1. The second fixed ear plate 12 is rotatably connected to the inner side wall of the hinge 13. A limiting pin plate 14 for locking the second fixed ear plate 12 is slidably connected to the side wall of the hinge 13. A second driven pulley 11 is rotatably connected to the first fixed ear plate 7 and the second fixed ear plate 12. A second timing belt 10 is provided between the second pulley 6 and the second driven pulley 11. A wire harness clamp 8 is rotatably connected to the side wall of the first fixed ear plate 7 and the side wall of the second fixed ear plate 12. One end of the wire harness clamp 8 on the first fixed ear plate 7 is fixedly connected to the shaft end of the first driven pulley 9. One end of the wire harness clamp 8 on the second fixed ear plate 12 is fixedly connected to the shaft end of the second driven pulley 11. A terminal groove 15 for clamping wire harness terminals is opened on the side wall of the wire harness clamp 8. A rubber pad 16 is fixedly connected to the inner side wall of the terminal groove 15. A drive motor 21 is fixedly connected to the surface of the base plate 1. A second main pulley 19 is fixedly connected to the power output end of the drive motor 21. A first main pulley 17 is also fixedly connected to the surface of the rotating shaft 3. A main timing belt 18 is provided between the first main pulley 17 and the second main pulley 19. The drive motor 21 is electrically connected to an external power source through a foot switch 20.After the drive motor 21 starts, its power output end drives the second main pulley 19 to rotate, and transmits the power to the first main pulley 17 on the surface of the rotating shaft 3 through the main timing belt 18, thereby causing the rotating shaft 3 to rotate. When the rotating shaft 3 rotates, the first pulley 4 fixedly connected to it drives the first driven pulley 9 to rotate through the first timing belt 5. The wire harness clamp 8 fixed to the shaft end of the first driven pulley 9 rotates accordingly. At the same time, the two sets of second pulleys 6 on the rotating shaft 3 drive the second driven pulley 11 to rotate through the second timing belt 10, and the wire harness clamp 8 fixed to the shaft end of the second driven pulley 11 also rotates synchronously, placing the wire harness terminal into the terminal slot 15 on the side wall of the wire harness clamp 8. The rubber pad 16 on the inner side wall of the terminal slot 15 can... The clamp securely holds the wire harness terminals. The foot switch 20 controls the start and stop of the drive motor 21. When different lengths of wire harnesses need to be wrapped with adhesive, the limit pin plate 14 can be pulled out, and the second fixing ear can be rotated to cause the central transmission mechanism to collapse and engage with the side transmission mechanism. This allows for wrapping of two different lengths of wire harnesses. The drive motor 21, via a belt drive system, can simultaneously rotate multiple wire harness clamps 8, enabling simultaneous wrapping of multiple wire harnesses. Compared to traditional manual wrapping, this significantly improves the wrapping efficiency of wire harness production. The terminal slots 15 and rubber pads 16 on the side walls of the wire harness clamps 8 stably hold the wire harness terminals, preventing the wire harness from shaking or shifting during wrapping, ensuring uniform and tight wrapping, and improving the overall quality and stability of the wire harness.
[0019] After the drive motor 21 starts, its power output end drives the second main pulley 19 to rotate, and transmits the power to the first main pulley 17 on the surface of the rotating shaft 3 through the main timing belt 18, thereby causing the rotating shaft 3 to rotate. When the rotating shaft 3 rotates, the first pulley 4 fixedly connected to it drives the first driven pulley 9 to rotate through the first timing belt 5. The wire harness clamp 8 fixed to the shaft end of the first driven pulley 9 rotates accordingly. At the same time, the two sets of second pulleys 6 on the rotating shaft 3 drive the second driven pulleys through the second timing belt 10 respectively. When the second driven pulley 11 rotates, the wire harness clamp 8 fixed to the shaft end of the second driven pulley 11 also rotates synchronously, placing the wire harness terminal into the terminal slot 15 on the side wall of the wire harness clamp 8. The rubber pad 16 on the inner side wall of the terminal slot 15 can firmly clamp the wire harness terminal. The start and stop of the drive motor 21 are controlled by the foot switch 20. When it is necessary to wrap the wire harness with glue for different lengths, the limit pin plate 14 can be pulled out and the second fixed ear can be rotated to make the transmission mechanism in the middle fall down and then connect with the transmission mechanism on the side, so that the wire harness of two lengths can be wrapped.
[0020] The drive motor 21 can simultaneously drive multiple wire harness clamps 8 to rotate via a belt drive system, enabling multiple wire harnesses to be wrapped with glue at the same time. Compared with the traditional manual one-by-one wrapping, this greatly improves the wrapping efficiency of wire harness production. The terminal slots 15 and rubber pads 16 on the side walls of the wire harness clamps 8 can stably hold the wire harness terminals, preventing the wire harness from shaking or shifting during the wrapping process, ensuring uniform and tight wrapping, and improving the overall quality and stability of the wire harness.
[0021] This specification describes the embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A hand winding platform for harness production, characterized by, Includes a base plate (1) and a foot switch (20). A support ear plate (2) is fixedly connected to the surface of the base plate (1). A rotating shaft (3) is rotatably connected to the side wall of the support ear plate (2). A first pulley (4) and two sets of second pulleys (6) are fixedly connected to the surface of the rotating shaft (3). A first fixed ear plate (7) is fixedly connected to the surface of the base plate (1). A first driven pulley (9) is rotatably connected to the side wall of the first fixed ear plate (7). A first timing belt (5) is provided between the first pulley (4) and the first driven pulley (9). The base plate (1) is also fixedly connected to two sets of transmission mechanisms. The transmission mechanisms include a second pulley (6), a second timing belt (10), a second driven pulley (11), a second fixed ear plate (12), a hinge (13), and a limiting pin plate (14). The base plate (1) is fixedly connected to the hinge (13). The inner side wall of the hinge (13) is rotatably connected to the second fixed ear plate (12). The side wall of the hinge (13) is slidably connected to the limiting pin plate (14) for locking the second fixed ear plate (12).
2. The hand winding platform for harness production according to claim 1, characterized in that, The second fixed ear plate (12) is rotatably connected to the side wall of the second driven pulley (11), and a second timing belt (10) is provided between the second pulley (6) and the second driven pulley (11).
3. The hand wire harness production platform according to claim 1, wherein, Both the side wall of the first fixed ear plate (7) and the side wall of the second fixed ear plate (12) are rotatably connected to wire harness clamps (8). One end of the wire harness clamp (8) on the first fixed ear plate (7) is fixedly connected to the shaft end of the first driven pulley (9), and one end of the wire harness clamp (8) on the second fixed ear plate (12) is fixedly connected to the shaft end of the second driven pulley (11).
4. The hand wire harness production platform according to claim 3, wherein, The wire harness clamp (8) has a terminal slot (15) on its side wall for holding the wire harness terminal, and a rubber pad (16) is fixedly connected to the inner side wall of the terminal slot (15).
5. The hand wire harness production platform according to claim 1, wherein, A drive motor (21) is fixedly connected to the surface of the base plate (1). A second main pulley (19) is fixedly connected to the power output end of the drive motor (21). A first main pulley (17) is also fixedly connected to the surface of the shaft (3). A main timing belt (18) is provided between the first main pulley (17) and the second main pulley (19). The drive motor (21) is electrically connected to an external power source through a foot switch (20).