A spliced box-type substation shell

The modular splicing mechanism design solves the problem of the need for complete disassembly of the existing modular box-type substation shell during maintenance, enabling rapid installation and individual maintenance, improving maintenance efficiency and reducing costs.

CN224459004UActive Publication Date: 2026-07-03WUHAN SHUNDATONG ELECTROMECHANICAL EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUHAN SHUNDATONG ELECTROMECHANICAL EQUIP CO LTD
Filing Date
2025-06-19
Publication Date
2026-07-03

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Abstract

This utility model relates to the field of prefabricated substation enclosure technology, and provides a modular prefabricated substation enclosure, including a base and a splicing mechanism. The splicing mechanism is provided on one side of the surface of the base. The modular prefabricated substation enclosure provided by this solution first moves the base to a suitable position, then inserts four sets of right-angle side plates and corresponding horizontal and vertical plates into slots. Multiple sets of wedges are then inserted into corresponding trapezoidal grooves, quickly connecting the horizontal and right-angle side plates, and the vertical and right-angle side plates, thus completing the enclosure. Subsequently, fixing bolts are used to quickly connect the whole formed by the right-angle side plates, horizontal plates, and vertical plates to the base. Then, pressing the limiting block causes it to enter the integrated groove under the action of a spring, embedding the extension end of the top cover into the sliding groove. When the limiting groove and the integrated groove are aligned, the limiting block will enter the limiting groove, locking the top cover in place, thus completing the splicing installation.
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Description

Technical Field

[0001] This utility model belongs to the technical field of prefabricated substation enclosures, and particularly relates to a modular prefabricated substation enclosure. Background Technology

[0002] The enclosure of a prefabricated substation refers to the external structural shell used to enclose and protect the internal electrical equipment (such as transformers, high and low voltage switchgear, etc.) of the prefabricated substation. It has properties such as dustproof, waterproof, corrosion-proof, heat insulation, and impact resistance, and can adapt to harsh outdoor environments to ensure the safe and stable operation of the equipment. At the same time, it has good ventilation and heat dissipation and convenient maintenance. It is widely used in urban power supply, industrial and mining enterprises and new energy projects.

[0003] However, some existing modular substation enclosures still have shortcomings in use. To facilitate assembly, existing substation enclosures usually use bolts and other components for quick installation. However, when maintenance is required, all components usually need to be disassembled before maintenance can be carried out, which greatly reduces the actual use and maintenance efficiency. Utility Model Content

[0004] This utility model provides a modular prefabricated substation enclosure, which aims to solve the shortcomings of some currently used modular prefabricated substation enclosures. Existing substation enclosures are usually installed quickly using components such as bolts for easy assembly. However, when maintenance is required, all components usually need to be disassembled before maintenance can be carried out, which greatly reduces the actual use and maintenance efficiency.

[0005] This utility model is implemented as follows: a modular box-type substation shell, including a base and a splicing mechanism, wherein the splicing mechanism is provided on one side of the surface of the base;

[0006] The splicing mechanism includes a slot, a slope ring, a threaded groove, a right-angle side plate, a transverse plate, a longitudinal plate, fixing bolts, a trapezoidal groove, a rotating door, an extension block, a wedge, a slide, a top cover, a limiting groove, an integrated groove, a spring, and a limiting block. A slot is provided on one side of the base surface. A slope ring is provided at the edge of the base. Threaded grooves are provided on both side walls of the slot. A right-angle side plate is fitted at the corner of the slot. A transverse plate is fitted at one end of the slot, and a longitudinal plate is fitted at the other end of the slot. The threaded groove... The internal threaded connection is secured with a fixing bolt. Trapezoidal grooves are formed at the edges of both sides of the right-angled side plate. A rotating door is installed inside the transverse plate. An extension block is fixedly connected to the outer surface of the longitudinal plate. A wedge is fitted inside the trapezoidal groove. A sliding groove is formed at one end of the extension block. The interior of the sliding groove fits into the extension end of the top cover. A limit groove is formed on one side wall of the sliding groove. An integrated groove is formed at the extension end of the top cover. A spring is installed inside the integrated groove. A limit block is connected to the other side of the spring.

[0007] Preferably, the slot is rectangular, and the right-angled side plate, the horizontal plate and the vertical plate form a closed rectangular structure.

[0008] Preferably, the right-angle side plate, the horizontal plate, and the vertical plate are fixed to the base by fixing bolts, with one side of each fixing bolt penetrating through the right-angle side plate, the horizontal plate, and the vertical plate.

[0009] Preferably, trapezoidal grooves are provided at both ends of the transverse plate and the longitudinal plate, the transverse plate and the right-angled side plate are tightly fitted together by wedges, and the longitudinal plate and the right-angled side plate are tightly fitted together by wedges.

[0010] Preferably, the slope ring is configured as a rectangular ring, and the sidewall of the slope ring is in contact with the outer surfaces of the right-angle side plate, the transverse plate and the longitudinal plate.

[0011] Preferably, two sets of springs are provided in the integrated groove, and the two sets of springs are distributed at equal intervals on the integrated groove.

[0012] Preferably, the integrated groove and the limiting groove are positioned symmetrically, and the size of the limiting block matches that of the integrated groove.

[0013] Preferably, the limiting block is connected to the integrated groove and the limiting groove by springs to form a sliding structure, and the main body of the limiting block is fitted inside the integrated groove.

[0014] Preferably, one side of the top cover is respectively attached to the top of the right-angle side plate, the transverse plate and the longitudinal plate.

[0015] Compared with related technologies, the modular prefabricated substation enclosure provided by this utility model has the following advantages:

[0016] By setting up the splicing mechanism, which is modularly designed, different configurations and sizes can be combined according to needs to meet the requirements of different usage scenarios. At the same time, each component can be replaced or maintained individually, reducing maintenance costs and downtime. Finally, compared with the overall welded structure, the assembled shell can reduce manufacturing and transportation costs and improve production efficiency. Attached Figure Description

[0017] Figure 1 This is a side view of the appearance structure of this utility model;

[0018] Figure 2 This is a cross-sectional exploded side view of some parts of the splicing mechanism of this utility model;

[0019] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0020] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B;

[0021] Figure 5 This utility model Figure 2 Enlarged structural diagram at point C.

[0022] Reference numerals: 1. Base; 2. Splicing mechanism; 201. Slot; 202. Slope ring; 203. Threaded groove; 204. Right-angle side plate; 205. Horizontal plate; 206. Vertical plate; 207. Fixing bolt; 208. Trapezoidal groove; 209. Rotating door; 210. Extension block; 211. Wedge; 212. Slide groove; 213. Top cover; 214. Limiting groove; 215. Integrated groove; 216. Spring; 217. Limiting block. Detailed Implementation

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0025] This utility model embodiment provides a modular prefabricated substation enclosure, such as... Figure 1-5 As shown, the modular box-type substation enclosure includes a base 1 and a splicing mechanism 2, with the splicing mechanism 2 provided on one side of the surface of the base 1;

[0026] The splicing mechanism 2 includes a slot 201, a slope ring 202, a threaded groove 203, a right-angle side plate 204, a transverse plate 205, a longitudinal plate 206, a fixing bolt 207, a trapezoidal groove 208, a rotating door 209, an extension block 210, a wedge 211, a slide 212, a top cover 213, a limiting groove 214, an integrated groove 215, a spring 216, and a limiting block 217. A slot 201 is provided on one side of the surface of the base 1. A slope ring 202 is provided at the edge of the base 1. Threaded grooves 203 are provided on both side walls of the slot 201. A right-angle side plate 204 is fitted at the corner of the slot 201. A transverse plate 205 is fitted at one end of the slot 201. A fixed bolt 207 is also fitted at one end of the slot 201. The longitudinal plate 206 has a threaded groove 203 with a fixing bolt 207 inside. The right-angle side plate 204 has trapezoidal grooves 208 on both sides. The transverse plate 205 has a rotating door 209 installed inside. The outer side of the longitudinal plate 206 is fixedly connected to an extension block 210. The trapezoidal groove 208 has a wedge 211 inside. One end of the extension block 210 has a sliding groove 212. The inside of the sliding groove 212 fits into the extension end of the top cover 213. One side wall of the sliding groove 212 has a limiting groove 214. The extension end of the top cover 213 has an integrated groove 215. The integrated groove 215 has a spring 216 installed inside. The other side of the spring 216 is connected to a limiting block 217.

[0027] In this embodiment, the base 1 is first moved to a suitable position. Then, the four sets of right-angle side plates 204 and the corresponding horizontal plates 205 and vertical plates 206 are inserted into the slots 201 respectively. Multiple sets of wedges 211 are embedded into the corresponding trapezoidal slots 208, thereby quickly connecting the horizontal plates 205 and right-angle side plates 204, and the vertical plates 206 and right-angle side plates 204 to complete the enclosure. Then, the fixing bolts 207 are used to quickly connect the whole formed by the right-angle side plates 204, horizontal plates 205 and vertical plates 206 to the base 1. Then, the limiting block 217 is pressed. Under the action of the spring 216, the limiting block 217 enters the integrated groove 215 and embeds the extension end of the top cover 213 into the sliding groove 212. When the positions of the limiting groove 214 and the integrated groove 215 are aligned, the limiting block 217 will enter the limiting groove 214, that is, the top cover 213 will be engaged, thus completing the splicing and installation work.

[0028] In a further preferred embodiment of the present invention, the slot 201 is configured as a rectangle, and the right-angled side plate 204, the horizontal plate 205 and the vertical plate 206 form a closed rectangular structure.

[0029] In this embodiment, the slot 201 is used to install the components of the splicing mechanism 2, providing installation space and positioning reference. It has a threaded groove 203 for fixing bolts 207 to connect the side plates. The right-angle side plate 204 is fitted at the corner, and the end accommodates the horizontal plate 205 and the vertical plate 206 to form a three-dimensional splicing frame.

[0030] In a further preferred embodiment of the present invention, the right-angle side plate 204, the horizontal plate 205 and the vertical plate 206 are respectively fixed to the base 1 by fixing bolts 207, and one side of the fixing bolts 207 passes through the right-angle side plate 204, the horizontal plate 205 and the vertical plate 206 respectively.

[0031] In this embodiment, the fixing bolt 207 is threaded into the threaded groove 203 to fix and tighten the right-angle side plate 204, the transverse plate 205 and the longitudinal plate 206 to the base 1, ensuring that the spliced ​​structure does not loosen and enhancing the overall stability.

[0032] In a further preferred embodiment of the present invention, trapezoidal grooves 208 are provided at both ends of the transverse plate 205 and the longitudinal plate 206. The transverse plate 205 and the right-angle side plate 204 are tightly fitted together by wedges 211, and the longitudinal plate 206 and the right-angle side plate 204 are tightly fitted together by wedges 211.

[0033] In this embodiment, the trapezoidal groove 208 is provided on the edge of the splicing plate to fit the wedge 211, thereby achieving a tight connection between the right-angle side plate 204, the transverse plate 205 and the longitudinal plate 206, preventing structural loosening, enhancing overall stability and seismic performance, and ensuring that the splicing mechanism 2 is firm and reliable.

[0034] In a further preferred embodiment of the present invention, the slope ring 202 is configured as a rectangular ring, and the sidewall of the slope ring 202 is in contact with the outer surfaces of the right-angle side plate 204, the transverse plate 205 and the longitudinal plate 206.

[0035] In this embodiment, the slope ring 202 is a rectangular ring structure that fits onto the outside of the right-angle side plate 204, the transverse plate 205 and the longitudinal plate 206. It is used to enhance the overall stability of the splicing structure and provide drainage for the device, so as to prevent water vapor from entering the slot 201 and corroding the fixing bolts 207.

[0036] In a further preferred embodiment of the present invention, two sets of springs 216 are provided in the integrated groove 215, and the two sets of springs 216 are distributed at equal intervals on the integrated groove 215.

[0037] In this embodiment, the spring 216 is installed in the integrated groove 215 and connected to the limiting block 217 to provide elastic thrust, so that the limiting block 217 slides between the sliding groove 212 and the limiting groove 214, thereby realizing the automatic reset and stable limiting of the top cover 213 and improving the buffering and positioning accuracy of the splicing structure.

[0038] In a further preferred embodiment of the present invention, the integrated groove 215 and the limiting groove 214 are positioned relative to each other, and the limiting block 217 matches the size of the integrated groove 215.

[0039] In this embodiment, the integrated groove 215 is disposed inside the extension end of the top cover 213 for installing the spring 216 and the limiting block 217, which cooperates with the limiting groove 214 to form a sliding limiting structure, thereby realizing the positioning and resetting function of the top cover 213.

[0040] In a further preferred embodiment of the present invention, the limiting block 217 forms a sliding structure with the integrated groove 215 and the limiting groove 214 respectively through the spring 216, and the main body of the limiting block 217 is fitted inside the integrated groove 215.

[0041] In this embodiment, the limiting block 217 is fitted into the integrated groove 215 and forms a sliding fit with the limiting groove 214 under the action of the spring 216. This is used to limit the position of the top cover 213, prevent loosening or misalignment, achieve precise positioning and reliable fixation of the structure, and improve the overall splicing stability.

[0042] In a further preferred embodiment of the present invention, one side of the top cover 213 is respectively attached to the top of the right-angle side plate 204, the transverse plate 205 and the longitudinal plate 206.

[0043] In this embodiment, the top cover 213 is fitted with the extension block 210 through the sliding groove 212. Its extension end is provided with an integrated groove 215 and a limiting block 217 to realize the limiting and buffering functions, which are used to cover and stabilize the top of the splicing structure, prevent the parts from falling off, and enhance the sealing and stability of the overall structure.

[0044] In summary, first, the base 1 is moved to a suitable position. Then, the four sets of right-angle side plates 204 and the corresponding horizontal plates 205 and vertical plates 206 are inserted into the slots 201 respectively. Multiple sets of wedges 211 are embedded into the corresponding trapezoidal slots 208, thereby quickly connecting the horizontal plates 205 and right-angle side plates 204, and the vertical plates 206 and right-angle side plates 204, thus completing the enclosure. Afterwards, the fixing bolts 207 are used to quickly connect the whole formed by the right-angle side plates 204, horizontal plates 205 and vertical plates 206 to the base 1. Then, the limiting block 217 is pressed. Under the action of the spring 216, the limiting block 217 enters the integrated groove 215 and embeds the extension end of the top cover 213 into the sliding groove 212. When the positions of the limiting groove 214 and the integrated groove 215 are aligned, the limiting block 217 will enter the limiting groove 214, that is, the top cover 213 will be engaged, thus completing the splicing and installation work.

[0045] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0046] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A modular prefabricated substation enclosure, characterized in that, It includes a base (1) and a splicing mechanism (2), wherein the splicing mechanism (2) is provided on one side of the surface of the base (1); The splicing mechanism (2) includes a slot (201), a slope ring (202), a threaded groove (203), a right-angle side plate (204), a transverse plate (205), a longitudinal plate (206), a fixing bolt (207), a trapezoidal groove (208), a rotating door (209), an extension block (210), a wedge (211), a slide (212), a top cover (213), a limiting groove (214), an integrated groove (215), a spring (216), and a limiting block (217). A slot (201) is provided on one side of the surface of the base (1). A slope ring (202) is provided at the edge of the base (1). Threaded grooves (203) are provided on both sides of the slot (201). A right-angle side plate (204) is fitted at the corner of the slot (201). A transverse plate (205) is fitted at one end of the slot (201). The system comprises a longitudinal plate (206), a threaded groove (203) with a fixing bolt (207) connected to its internal thread, a trapezoidal groove (208) on both sides of the right-angle side plate (204), a rotating door (209) installed inside the transverse plate (205), an extension block (210) fixedly connected to the outer side of the longitudinal plate (206), a wedge (211) fitted inside the trapezoidal groove (208), a sliding groove (212) at one end of the extension block (210), the interior of the sliding groove (212) fitting into the extension end of the top cover (213), a limiting groove (214) on one side wall of the sliding groove (212), an integrated groove (215) at the extension end of the top cover (213), a spring (216) installed inside the integrated groove (215), and a limiting block (217) connected to the other side of the spring (216).

2. The modular outdoor substation enclosure of claim 1, wherein, The slot (201) is rectangular, and the right-angled side plate (204), the horizontal plate (205) and the vertical plate (206) form a closed rectangular structure.

3. The modular outdoor substation enclosure of claim 1, wherein, The right-angle side plate (204), the horizontal plate (205) and the vertical plate (206) are respectively fixed to the base (1) by fixing bolts (207), one side of the fixing bolts (207) passing through the right-angle side plate (204), the horizontal plate (205) and the vertical plate (206).

4. The modular outdoor substation enclosure of claim 1, wherein, Both ends of the horizontal plate (205) and the vertical plate (206) are provided with trapezoidal grooves (208). The horizontal plate (205) and the right-angle side plate (204) are tightly fitted together by wedges (211). The vertical plate (206) and the right-angle side plate (204) are tightly fitted together by wedges (211).

5. The modular outdoor substation enclosure of claim 1, wherein, The slope ring (202) is configured as a rectangular ring, and the sidewall of the slope ring (202) is in contact with the outer surface of the right-angle side plate (204), the transverse plate (205) and the longitudinal plate (206).

6. The modular prefabricated substation enclosure as described in claim 1, characterized in that, Two sets of springs (216) are provided in the integrated groove (215), and the two sets of springs (216) are distributed at equal intervals on the integrated groove (215).

7. The modular outdoor substation enclosure of claim 1, wherein, The integrated groove (215) and the limiting groove (214) are positioned opposite each other, and the limiting block (217) matches the size of the integrated groove (215).

8. The modular outdoor substation enclosure of claim 1, wherein, The limiting block (217) forms a sliding structure with the integrated groove (215) and the limiting groove (214) respectively through the spring (216), and the main body of the limiting block (217) is fitted inside the integrated groove (215).

9. The modular outdoor substation enclosure of claim 1, wherein, One side of the top cover (213) is respectively attached to the top of the right-angle side plate (204), the horizontal plate (205) and the vertical plate (206).