Polyaluminum chloride reaction kettle
By introducing discharge, conveying, and control components into the polyaluminum chloride reactor, rapid discharge and unblocking of the feed pipe are achieved, solving the problem of low discharge efficiency in traditional reactors and ensuring smooth discharge and normal operation of the reactor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LUOYANG YULONG WATER PURIFICATION MATERIAL CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-07-07
AI Technical Summary
The existing discharge method of polyaluminum chloride reactor is inefficient and easily leads to channel blockage, affecting normal material discharge.
A polyaluminum chloride reactor comprising a discharge assembly, a conveying assembly, and a control assembly was designed. Through a linkage screw conveyor and friction drive, rapid discharge and unblocking of the discharge pipe are achieved, thus avoiding blockage.
This improved the discharge speed, ensured smooth material flow, prevented the accumulation and blockage of solid materials inside the reactor, and guaranteed the normal operation of the reactor.
Smart Images

Figure CN224462746U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyaluminum production technology, and in particular to a polyaluminum chloride reaction vessel. Background Technology
[0002] Polyaluminum chloride, or polyaluminum for short, is a water-soluble inorganic polymer that is widely used as an emerging water purification material and coagulant in the purification and treatment of drinking water, industrial wastewater, and municipal sewage. The polyaluminum chloride reactor is an essential piece of equipment in the production process of polyaluminum chloride, and its main function is to achieve the mixing, reaction, and separation of raw materials and products.
[0003] A reaction vessel for polyaluminum chloride is disclosed in Chinese Patent Publication No. CN221085596U. This reaction vessel for polyaluminum chloride improves stirring efficiency by installing a telescopic cylinder at the top of the reaction vessel and adjusting the up-and-down movement of the stirring motor using the telescopic cylinder, so that the stirring arm moves up and down while rotating. However, according to the reaction vessels for polyaluminum chloride provided by related technologies and existing technologies, traditional reaction vessels usually adopt gravity discharge method. This discharge method is inefficient and slow. At the same time, unreacted solid raw materials in the vessel are prone to deposit near the discharge port, which can cause blockage of the discharge channel and affect the normal feeding of the reaction vessel. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art, solve the problems mentioned in the background art, and provide a polyaluminum chloride reactor.
[0005] The objective of this utility model is achieved through the following technical solution: a polyaluminum chloride reactor, comprising a reactor body, a reactor cover fixedly installed on the top of the reactor body, a drive unit fixedly installed at the center of the reactor cover, a stirring shaft installed at the output end of the drive unit, a plurality of stirring blades fixedly installed on the stirring shaft, a discharge assembly for discharging materials fixedly installed at the bottom of the reactor body, a conveying assembly for opening the discharge assembly and spirally conveying materials in linkage with the stirring shaft inside the discharge assembly, and a control assembly for controlling the linkage state between the conveying assembly and the stirring shaft at the bottom of the discharge assembly, the control assembly being used to control the opening and closing state of the discharge assembly.
[0006] Preferably, the discharge assembly includes a fixed plate fixed to the bottom of the vessel body, a discharge pipe fixedly provided at the bottom of the fixed plate, a through hole opened at the center of the fixed plate, a sealing groove provided at the top edge of the through hole, and a sealing gasket fixedly provided at the bottom of the sealing groove.
[0007] Preferably, the control component includes a threaded sleeve that fixes the bottom of the feed tube, a push rod that passes through the threaded sleeve, the top of the push rod extending into the feed tube and rotatably mounted with a connecting block, and a handwheel fixedly mounted at the bottom of the push rod.
[0008] Preferably, the conveying assembly includes a rotating shaft fixed to the top of the connecting block, a spiral blade fixedly provided at the bottom of the rotating shaft, a cover plate rotatably installed at the position corresponding to the sealing groove on the rotating shaft, a protective sleeve rotatably installed on the top of the cover plate, and the protective sleeve slidably connected to the rotating shaft.
[0009] Preferably, a lower friction plate is fixedly provided at the top of the rotating shaft, and an upper friction plate is fixedly provided at the bottom of the stirring shaft.
[0010] Preferably, the feed tube is V-shaped, and the threaded sleeve is located at the V-shaped corner of the feed tube.
[0011] Beneficial effects:
[0012] This polyaluminum chloride reactor, by setting up a discharge component, a conveying component, and a control component, allows the push rod to push the rotating shaft upward during the process of opening the cover, achieving frictional linkage with the stirring shaft, which in turn drives the spiral blade to rotate, quickly discharging the material in the reactor through the discharge pipe, thus improving the discharge speed. At the same time, the spiral blade can unclog the discharge pipe during rotation, preventing the accumulation of solid material in the reactor and blocking the discharge pipe, ensuring a smooth discharge process. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This utility model Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;
[0016] Figure 3 This is a schematic diagram of the appearance of the present utility model;
[0017] Figure 4 This is a schematic diagram of the material discharge assembly of this utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the conveying assembly of this utility model;
[0019] Figure 6 This utility model Figure 5 A magnified view of the structure at point B in the middle;
[0020] Figure 7 This is a schematic diagram showing the state of the rotating shaft and stirring shaft of this utility model when they are linked.
[0021] In the diagram: 1. Vessel body; 2. Vessel cover; 3. Stirring blade; 4. Drive unit; 5. Stirring shaft; 6. Discharge assembly; 61. Fixed plate; 62. Discharge pipe; 63. Through hole; 64. Sealing groove; 65. Sealing gasket; 7. Control assembly; 71. Threaded sleeve; 72. Push rod; 73. Handwheel; 74. Connecting block; 8. Conveying assembly; 81. Cover plate; 82. Protective sleeve; 83. Rotating shaft; 84. Spiral blade; 85. Lower friction plate; 86. Upper friction plate. Detailed Implementation
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Additional aspects and advantages of this invention will be further set forth in the description which follows in conjunction with the accompanying drawings, and in part will be obvious from the description or may be learned by practice of the invention.
[0024] like Figures 1 to 7As shown, a polyaluminum chloride reactor includes a reactor body 1, a reactor cover 2 fixedly mounted on the top of the reactor body 1, a drive unit 4 fixedly mounted at the center of the reactor cover 2, a stirring shaft 5 mounted on the output end of the drive unit 4, multiple stirring blades 3 fixedly mounted on the stirring shaft 5, a discharge assembly 6 for discharging materials fixedly mounted at the bottom of the reactor body 1, a conveying assembly 8 for opening the discharge assembly 6 and spirally conveying materials in conjunction with the stirring shaft 5, and a control assembly 7 for controlling the linkage state between the conveying assembly 8 and the stirring shaft 5 at the bottom of the discharge assembly 6. The control assembly 7 uses... The control unit 6 controls the opening and closing of the discharge component 6. In use, the raw materials are added into the vessel body 1. Then, the vessel cover 2 supports the drive unit 4, which drives the stirring shaft 5 to rotate the stirring blades 3 to stir and mix the raw materials, accelerating the reaction inside the vessel body 1. After the reaction is completed, the stirring is stopped, and the pressure inside the vessel body 1 is released. Then, the control component 7 pushes the conveying component 8 upward to open the discharge component 6. At the same time, the conveying component 8 and the stirring shaft 5 are linked together. At this time, the stirring shaft 5 rotates again and synchronously drives the conveying component 8 to rotate. The spiral pushes the material to accelerate the discharge and improve the discharge speed.
[0025] like Figure 5 and Figure 6 As shown, the discharge assembly 6 includes a fixed plate 61 fixed to the bottom of the vessel body 1. A discharge pipe 62 is fixedly provided at the bottom of the fixed plate 61. A through hole 63 is provided at the center of the fixed plate 61. A sealing groove 64 is provided at the top edge of the through hole 63. A sealing gasket 65 is fixedly provided at the bottom of the sealing groove 64. The discharge pipe 62 is fixed to the bottom of the vessel body 1 through the fixed plate 61 and communicates with the inside of the vessel body 1 through the through hole 63. During the reaction, the conveying assembly 8 presses the sealing gasket 65 and cooperates with the sealing groove 64 to close the discharge pipe 62.
[0026] like Figure 2 and Figure 6 As shown, the control component 7 includes a threaded sleeve 71 that fixes the bottom of the feed tube 62. A push rod 72 is inserted through the threaded sleeve 71. The top of the push rod 72 extends into the feed tube 62 and is rotatably mounted with a connecting block 74. A handwheel 73 is fixedly mounted at the bottom of the push rod 72. The feed tube 62 is V-shaped, and the threaded sleeve 71 is located at the V-shaped corner of the feed tube 62. By rotating the push rod 72 with the handwheel 73, the push rod 72, under the action of the threaded sleeve 71, pushes the conveying component 8 up and down through the connecting block 74, thereby controlling the opening and closing of the feed tube 62.
[0027] like Figures 5 to 7As shown, the conveying assembly 8 includes a rotating shaft 83 fixed to the top of the connecting block 74. A spiral blade 84 is fixedly provided at the bottom of the rotating shaft 83. A cover plate 81 is rotatably installed at the position corresponding to the sealing groove 64 on the rotating shaft 83. A protective sleeve 82 is rotatably installed on the top of the cover plate 81. The protective sleeve 82 is slidably connected to the rotating shaft 83. A lower friction plate 85 is fixedly provided at the top of the rotating shaft 83, and an upper friction plate 86 is fixedly provided at the bottom of the stirring shaft 5. After the reaction is completed, stirring is stopped, and the pressure inside the vessel 1 is released. Then, the push rod 72 is rotated by the handwheel 73. Under the action of the threaded sleeve 71, the push rod 72 pushes the rotating shaft 83 through the connecting block 74, causing the pressure plate to move upward and disengage from the sealing groove 64, thus lowering the pressure plate. The top of the feed pipe 62 opens, and at the same time, the rotating shaft 83 will drive the lower friction plate 85 inside the sheath 82 to move upward until it comes into close contact with the upper friction plate 86 at the bottom of the stirring shaft 5, thus linking the rotating shaft 83 and the stirring shaft 5 through friction. At this time, the stirring shaft 5 is rotated again, and the stirring shaft 5 drives the rotating shaft 83 and the spiral blade 84 to rotate through friction, thereby conveying the material in the vessel 1 out through the feed pipe 62, accelerating the discharge of the material and increasing the discharge speed. At the same time, the rotating spiral blade 84 can also agitate the solid material deposited near the discharge port, allowing it to be discharged smoothly with the liquid, and clearing the feed pipe 62 to prevent blockage.
[0028] The work process is as follows:
[0029] S1: As Figure 1 As shown, when in use, the raw materials are added into the vessel body 1, and then the vessel cover 2 supports the drive unit 4 to drive the stirring shaft 5 to rotate the stirring blade 3, which stirs and mixes the raw materials and accelerates the reaction in the vessel body 1.
[0030] S2: As Figure 1 As shown, after the reaction is complete, stop stirring and depressurize the inside of vessel 1;
[0031] S3: As Figures 5 to 7 As shown, the push rod 72 is then rotated by the handwheel 73. Under the action of the threaded sleeve 71, the push rod 72 pushes the rotating shaft 83 through the connecting block 74, causing the pressure plate to move upward and disengage from the sealing groove 64, thus opening the top of the feed pipe 62.
[0032] S4: As Figures 5 to 7 As shown, at the same time, the rotating shaft 83 will also drive the lower friction plate 85 inside the sheath 82 to move upward until it comes into close contact with the upper friction plate 86 at the bottom of the stirring shaft 5, thus linking the rotating shaft 83 and the stirring shaft 5 together through friction.
[0033] S5: As Figure 7 As shown, at this time, the stirring shaft 5 is rotated again, and the stirring shaft 5 drives the rotating shaft 83 and the spiral blade 84 to rotate through friction, thereby conveying the material in the vessel 1 to the outside through the feed pipe 62, accelerating the discharge of the material and increasing the discharge speed.
[0034] S6: As Figure 7 As shown, the rotating spiral blade 84 can also agitate the solid material deposited near the discharge port, allowing it to be discharged smoothly along with the liquid, and clear the discharge pipe 62 to prevent it from becoming blocked.
[0035] In this application, the vessel body 1 and the drive unit 4 are known technologies in this field, therefore their specific structures and working principles are not described in detail.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A polyaluminum chloride reactor, characterized in that: The apparatus includes a vessel body (1), a vessel cover (2) fixedly installed on the top of the vessel body (1), a drive unit (4) fixedly installed at the center of the vessel cover (2), a stirring shaft (5) installed at the output end of the drive unit (4), a plurality of stirring blades (3) fixedly installed on the stirring shaft (5), a discharge assembly (6) for discharging materials fixedly installed at the bottom of the vessel body (1), a conveying assembly (8) for opening the discharge assembly (6) and being linked with the stirring shaft (5) is provided inside the discharge assembly (6), and a control assembly (7) for controlling the linkage state between the conveying assembly (8) and the stirring shaft (5) is provided at the bottom of the discharge assembly (6), and the control assembly (7) is used to control the opening and closing state of the discharge assembly (6).
2. The polyaluminum chloride reactor according to claim 1, characterized in that: The discharge assembly (6) includes a fixed plate (61) fixed to the bottom of the vessel body (1). A discharge pipe (62) is fixedly provided at the bottom of the fixed plate (61). A through hole (63) is provided at the center of the fixed plate (61). A sealing groove (64) is provided at the top edge of the through hole (63). A sealing gasket (65) is fixedly provided at the bottom of the sealing groove (64).
3. The polyaluminum chloride reactor according to claim 2, characterized in that: The control component (7) includes a threaded sleeve (71) that fixes the bottom of the feed tube (62), a push rod (72) is provided through the threaded sleeve (71), the top of the push rod (72) extends into the feed tube (62) and is rotatably mounted with a connecting block (74), and a handwheel (73) is fixedly provided at the bottom of the push rod (72).
4. The polyaluminum chloride reactor according to claim 3, characterized in that: The conveying assembly (8) includes a rotating shaft (83) fixed to the top of the connecting block (74), a spiral blade (84) fixedly provided at the bottom of the rotating shaft (83), a cover plate (81) rotatably installed at the position corresponding to the sealing groove (64) of the rotating shaft (83), a protective sleeve (82) rotatably installed at the top of the cover plate (81), and the protective sleeve (82) slidably connected to the rotating shaft (83).
5. The polyaluminum chloride reactor according to claim 4, characterized in that: The top of the rotating shaft (83) is fixedly provided with a lower friction plate (85), and the bottom of the stirring shaft (5) is fixedly provided with an upper friction plate (86).
6. The polyaluminum chloride reactor according to claim 3, characterized in that: The feed tube (62) is V-shaped, and the threaded sleeve (71) is located at the V-shaped corner of the feed tube (62).